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If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
Appendix D: Interconnect Diagrams Provides interconnect diagrams to assist in comparing power wiring and drive connections for both drive families. Appendix E: Communication Configurations Provides communication topologies for Kinetix 5500 servo drives. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
• Digital (DSL) feedback device provides real-time motor performance information to the control circuitry – High-resolution absolute, multi-turn, and single-turn encoder feedback • Capability to run servo and induction motors Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
324…528V rms, three-phase 8.3 kW 7.0 kW 2198-H070-ERSx 32.5 A 14.6 kW For Kinetix 5500 servo drive module specifications not included in this publication, see the Kinetix Servo Drives Technical Data, publication GMC- TD003. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Kinetix Motion Control Selection Guide, publication GMC-SG001 Overview of Kinetix servo drives, motors, actuators, and motion accessories designed to help make initial decisions for the motion control products best suited for your system requirements. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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You can view or download publications at http://www.rockwellautomation.com/ literature. To order paper copies of technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative. To find your local Rockwell Automation distributor or sales representative, visit http://www.rockwellautomation.com/locations. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
For Kinetix 5500 Hiperface-to-DSL Feedback Converter Kit pin-out, see page In most cases encompass partner motors will work with the converter kit. Check with your local Rockwell sales person or distributor to evaluate compatibility. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Sizing for protective devices, such as fuses and circuit breakers, may be different between Kinetix 2000 servo drives and Kinetix 5500 servo drives. Verify that you have chosen the correct sizes when selecting and installing a Kinetix 5500 servo drive. For more information, see Appendix Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Kinetix 5500 servo drive accessories include the Bulletin 2198 capacitor module, AC line filters, and the shared-bus connection system. Kinetix 5500 servo drives are also compatible with Bulletin 2097 external shunt resistors. See Accessories on page Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
• Interconnects and Cabling • Typical System Layout • Accessories This chapter provides a side-by-side comparison of both servo drive families to help in the evaluation and selection of the correct components in the migration process. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(1) Dimensions include the motor feedback connector. (2) A minus sign denotes that the height, width, or depth of the Kinetix 5500 servo drive is shorter, narrower, or shallower than the comparable Kinetix 2000 servo drive. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(6.8) 167.5 (6.6) Power Rail (8.8) Dimensions are in mm (in.) Kinetix 2000 Servo Drive Dimensions – Axis Module (7.5) (3.1) (1.6) (6.8) 167.5 (6.6) Power Rail (8.8) Dimensions are in mm (in.) Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
2093-PRF Slot Filler Module MAIN VAC (required to fill any unused slots) Power Rail 2093-PRSx 2094-ALxxS 2093-K2CK-COMBO Line Interface Module Low-profile Connector Kit (optional component) I/O Connections To Input Sensors (optional component) and Control String Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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MAIN VAC Power Rail DC Common Bus 2093-PRSx Shunt Module (optional component) 2093-ASP06 2093-PRF Slot-filler Module (required to fill any unused slots) Power Rail 2093-PRSx Axis Modules (4) Integrated Axis Module 2093-AMxx 2093-AC05-MPx Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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AC Input Power sharing configurations. 2198-Hxxx-ERSx Drive (front view) Digital Inputs 2097-Rx to Sensors and Control String Shunt Resistor (optional component) 2198-KITCON-DSL Motor Feedback Connector Kit Bulletin 2090 Single Motor Cable Bulletin VPL Rotary Motors Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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AC Input Power for bus-sharing configurations. 2097-Rx Shunt Resistor (optional component) Digital Inputs to Sensors and Control String 2198-KITCON-DSL Motor Feedback Connector Kits Bulletin 2090 Bulletin VPL Single Motor Cables Rotary Motors Induction Rotary Motors Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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AC Input Power for bus-sharing configurations. 2097-Rx Digital Inputs Shunt Resistor to Sensors and Control String 2198-KITCON-DSL (optional component) Motor Feedback Connector Kits Bulletin 2090 Bulletin VPL Single Motor Cables Rotary Motors Induction Rotary Motors Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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Sensors and Control String 2198-KITCON-DSL (optional component) Motor Feedback Connector Kits Bulletin 2090 Single Motor Cables Bulletin VPL 2198-CAPMOD-1300 Capacitor Module Rotary Motors 2198-H040-ERSx (optional component) Common-bus Leader Drive 2198-H008-ERSx Common-bus Follower Drives Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
The Kinetix 5500 servo drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated for use on a circuit capable of delivering up to 150,000 A. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
2090-CSBM1DF-14AFxx (continuous-flex) VPL-A1303x, VPL-A1304x, VPL-A1306x (1) Cable length xx is in meters, 01 (3.3)…50 (164) in 1.0 m (3.3 ft) increments. See the Kinetix Motion Accessories Technical Data, publication GMC-TD004, for cable specifications. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
VPL-B1651C, VPL-B1651F, VPL-B1652C, VPL-B1653C, VPL-B1654B (1) Cable length xx is in meters, 01 (3.3)…50 (164) in 1.0 m (3.3 ft) increments. See the Kinetix Motion Accessories Technical Data, publication GMC-TD004, for cable specifications. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
The 9V supply is used by 9V encoders in 460V motors. For more information on installing this kit, preparing the cables, and attaching the cable clamps, see the Kinetix 5500 Servo Drive User Manual, publication 2198-UM001. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
REG1 and REG2 21.6V 26.4V On-state current Current flow to guarantee an on-state. 3.0 mA 10.0 mA Off-state voltage Voltage applied to the input, with respect to IOCOM, to guarantee an off-state. -1.0V 3.0V Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
2093-AC05-MPx IAM Module 2093-PRSx Power Rail 2094-K2CK-xxxx Low-profile Connector Kits for 2093-AMxx 2093-AMxx Motor Feedback and I/O (single-wide) (double-wide) Bulletin 2090 Motor Power Cables AM Modules AM Module Bulletin 2090 Motor Feedback Cables Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
2198-KITCON-DSL 1783-BMS Motor Feedback Connector Kit Stratix 5700™ Switch PanelView™ Plus Display Terminal Bulletin 2090 Single Motor Cable 1734-AENTR POINT I/O™ EtherNet/IP Adapter Bulletin VPL Rotary Motors Appendix E for additional communication configurations. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Bulletin 2090 cable clamp bracket kit Provides stress relief for motor power cable and electrical path from cable shield to machine ground 2090-K2KSCLAMP-4 External auxiliary encoders Allen-Bradley sine/cosine and incremental external encoders Bulletin 842A, 844D, 845H, and 845T Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Single-phase or Three-phase AC Input Power 2198-CAPMOD-1300 2198-Hxxx-ERSx Capacitor Module Kinetix 5500 Servo Drive See the Kinetix Servo Drives Specifications Technical Data, publication GMC- TD003, for detailed descriptions and specifications of these drive accessories. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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Chapter 2 Servo Drive and System Comparisons Notes: Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Drive status indicator COMM status indicator Bus status indicator I/O and auxiliary feedback (IOD/AF) connector Motor feedback (MF) connector Integrated Axis Module Motor power (MP) connector (2093-AC05-MPx front view) Motor brake (BC) connector Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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SERCOS receive (Rx) connector Mounting screw SERCOS transmit (Tx) connector Seven-segment fault status indicator Drive status indicator COMM status indicator Bus status indicator I/O and auxiliary feedback (IOD/AF) connector Motor feedback (MF) connector Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
DC bus (DC) connector (under cover) Navigation pushbuttons 24V control input power (CP) connector (1) The DC bus connector ships with a protective knock-out cover that can be removed for use in shared-bus configurations. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(1) These connections have removable wiring plugs. The pins are numbered consecutively from top to bottom, and keyed to prevent incorrect insertion. (2) Relay-driven dry contact used in the safety string for a three-phase power contactor. (3) Shunt connections (Frames 2 and 3). (4) Shunt connections (Frame 1). Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
DC bus must not exceed 160 m (525 ft) with 230V systems. Kinetix 5500: Drive-to-motor power cables must not exceed 50 m (164 ft). System performance was tested at this cable length. These limitations also apply when meeting CE requirements. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(2) Connections shown for VPL motor encoder. (3) Kinetix 5500 servo drive-to-motor power cables must not exceed 50 m (164 ft). System performance was tested at this cable length. These limitations also apply when meeting CE requirements. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
This is a dual-function input. Home input HOME 24V power output 24VPWR 24V common 24VCOM Enable ENABLE 24V power 24VPWR (1) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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Appendix A Connectors and Field Connections Notes: Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Line Interface Module (LIM), contains the circuit breakers, AC line filter, power supplies, and contactor required for Kinetix 2094-AL15S, 2094-AL25S, 2000 servo drive operation. This module does not mount to the power rail. Alternatively, individual components may be 2094-AL50S, 2094-AL75S, purchased in place of a LIM. 2094-AL75S-C2 Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Bulletin 1606 24V DC power supply for control circuitry, digital inputs, safety, and motor brake. External Shunt 2097-R6 and 2097-R7 Bulletin 2097 external passive shunt resistors for when the drive’s internal shunt capability is exceeded. Resistors Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(1) All 2093-AC05 integrated axis modules are limited to two contactor cycles per minute (with up to four axis modules), or one contactor cycle per minute (with five to eight axis modules). (2) Maximum inrush duration is less than 1/2 line cycle. (3) Intermittent output current duration equals 250 ms. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(1) All drives are limited to 1 power cycle per minute. (2) For current values when motors include a holding brake and additional information, see Control Power Specifications on page (3) Peak output current duration equals 1.0 second. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(3) The shunt on and shunt off voltages increase during periods of shunting activity to promote sharing of shunt power in multi-axis configurations. Shunt utilization is equivalent to the BusRegulatorCapacity tag in the Logix Designer application. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
2.4 A DC 2.0 A 2198-H008-ERSx 2198-H015-ERSx 2198-H025-ERSx 0.8 A DC 2.8 A DC 2198-H040-ERSx 2198-H070-ERSx 1.3 A DC 3.3 A DC 2198-CAPMOD-1300 0.3 A DC (1) Inrush current duration is less than 30 ms. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Use this table to size an enclosure and calculate required ventilation for a Kinetix 5500 drive system. Kinetix 5500 Usage as % of Rated Power Output (Watts) Servo Drive 100% Cat. No. 2198-H003-ERSx 2198-H008-ERSx 2198-H015-ERSx 2198-H025-ERSx 2198-H040-ERSx 2198-H070-ERSx Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Combined cable length for all axes on the same DC bus must not exceed 250 m (820 ft). Drive-to-motor cables must not exceed 50 m (164 ft). IMPORTANT System performance was tested at these cable length specifications. These limitations also apply when meeting CE requirements. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Maximum audible noise from the servo drive system complies with OSHA standard 3074, Hearing Conservation (<85 dBA). (1) When product is marked, see http://www.ab.com for Declarations of Conformity Certificates. (2) UL has not evaluated the safe-off, safe torque-off, or safe speed-monitoring options in these products. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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Appendix C Specifications Notes: Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
MBRK_COM Motor Brake MBRK+ Motor Brake (BC) Connector Connections MBRK- 24-26 IO_PWR STOP * I/O Connector COIL_A1 20-22 CONT EN- Contactor Enable IO_COM (CED) Connector CONT EN+ COIL_A2 * INDICATES USER -SUPPLIED COMPONENT Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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Single-Phase CTRL_2 (CPD) Connector 170-264V AC RMS AC Line Filter Isolation Transformer * Input Fusing * M1 * VAC Line Three-Phase Input Three-Phase 170-264V AC RMS AC Line Filter Main Power IIPD) Connections Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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AC Line Filter CTRL_2 (CPD) Connector 170-264V AC RMS Note 3 Isolation Transformer * M1 * VAC Line Single-Phase Input Single-Phase 170-264V AC RMS Input Fusing * Main Power AC Line Filter IIPD) Connections Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Appendix D Interconnect Diagrams DC Common Bus Wiring Examples Figure 8 - Leader IAM Wiring Example with Single Follower IAM Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
DATA +/EPWR+ Motor Feedback Motor Feedback (MF) Connector DATA -/EPWR- Connections Shunt (RC) Connector Internal Shunt Registration and Digital Input Home Input (IOD) Connector Connections * INDICATES USER SUPPLIED COMPONENT SHLD Ground Screws Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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DATA +/EPWR+ Motor Feedback Motor Feedback (MF) Connector DATA -/EPWR- Shunt Connections (RC) Connector Internal Shunt Registration and Digital Input Home Input (IOD) Connector Connections * INDICATES USER SUPPLIED COMPONENT SHLD Ground Screws Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
(IPD) Connectors 324…528V AC rms AC Line Filter Three-phase Input Input Fusing * DC Bus (DC) Connectors 2198-H0x0-ADP-IN 2198-H0x0-ADP-T 2198-H0x0-ADP-T Bus Bar Connectors Bus Bar Connectors Bus Bar Connectors * INDICATES USER SUPPLIED COMPONENT Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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(IPD) Connector 324…528V AC rms AC Line Filter Three-phase Input Input Fusing * DC Bus (DC) Connectors 2198-H0x0-ADP-IN 2198-H0x0-ADP-T 2198-H0x0-DP-T Bus Bar Connectors Bus Bar Connectors Bus Bar Connectors * INDICATES USER SUPPLIED COMPONENT Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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• Supports up to 48 devices in linear configurations • Dual-port connectivity to support device-level ring (DLR) topology See the CompactLogix Controllers Specifications Technical Data, publication 1769-TD005, for more information on CompactLogix 5370 L1, L2, and L3 controllers. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
1734-AENTR POINT I/O™ PanelView™ Plus EtherNet/IP Adapter Display Terminal 1734-AENTR POINT I O Module Status Network Activity Network Status Point Bus Link 1 Status Activity/ Status System Power Field Power Link 2 Activity/ Status Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Link 1 Activity/ Status System Power Field Power EtherNet/IP Adapter Kinetix 5500 Servo Drive System Link 2 Activity/ Status 1585J-M8CBJM-x Ethernet (shielded) Cable 1585J-M8CBJM-OM3 0.3 m (1.0 ft) Ethernet cable for drive-to-drive connections. Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
Kinetix 5500 Servo Drive System 1585J-M8CBJM-x Ethernet (shielded) Cable 1585J-M8CBJM-OM3 0.3 m (1.0 ft) Ethernet cable 1783-BMS for drive-to-drive connections. Stratix 5700 ™ Switch with PTP PanelView Plus Display Terminal 1734-AENTR POINT I/O EtherNet/IP Adapter Rockwell Automation Publication 2093-AP001A-EN-P - May 2014...
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New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
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