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Rockwell Automation Kinetix 5500 Questions And Answers
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Rockwell Automation Kinetix 5500 Questions And Answers

Fuse and line filter sizing
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Download this manual See also: Instruction and Installation Manual
5/25/2018
Fuse and Line Filter sizing for the Kinetix 5500 drive
530800 | Date Created: 03/03/2013 | Last Updated: 01/11/2018
Access Level: Everyone
Question
How do I size my fusing and line filter for the Kinetix 5500 drive?
Answer
Refer to documents in this tech note:
The
Kinetix 5500 User Manual
(http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdf)
Publication 2198-UM001 appendix C for tutorial of sizing main and control power for various application
configurations.
The
Kinetix 5500 Design Guide
(http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/gmc-rm009_-en-p.pdf)
Publication GMC-RM009
The
Kinetix Servo Drive Technical Documentation
Use the Motion Analyzer Software to evaluate your machine load inertia, transmission and cycle profile
characteristics.
Refer to other ancillary device documentation such as VPL motor, line filter installation and other as required.
To size your Kinetix 5500 fusing, circuit breaker and line filter, you will be required to know the exact configuration
of converter/inverter power modules based on the application requirement.
The Kinetix 5500 supports multiple configurations:
STAND-ALONE
1.
In this example, AC line power is transferred solely to the 2198-H040-ERS module and converter for use for motor
inverter output.
https://rockwellautomation.custhelp.com/app/answers/detail/a_id/530800
530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive
(http://gmc-td003_-en-p.pdf/), Publication gmc-td003
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Summary of Contents for Rockwell Automation Kinetix 5500

  • Page 1 Refer to other ancillary device documentation such as VPL motor, line filter installation and other as required. To size your Kinetix 5500 fusing, circuit breaker and line filter, you will be required to know the exact configuration of converter/inverter power modules based on the application requirement.
  • Page 2 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive The recommended fusing, circuit breaker (TBD), and line filter can be found in the Kinetix 5500 User Manual (http://literature.rckwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdf) Chapter 2, Planning the Kinetix 5500 Drive System Installation, and the Kinetix Servo Drive Technical Documentation (http://gmc-td003_-en-p.pdf/).
  • Page 3 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive Shown are quantity 5, 2198-H008-ERS modules all with AC Sharing from the same AC power source. The 2198- H008-ERS continuous AC line Amps are 2.60 Amps RMS continuous.
  • Page 4 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive Servo Drive Technical Documentation (http://gmc-td003_-en-p.pdf/) Use Qty 1, 2198-H040-ADP-IN for the first 2198-H008-ERS which will allow you to bring in both AC L1- L3(and ground) and DC control power.
  • Page 5 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive characteristics such as inrush in order to have a symmetrical AC power up. AC/DC sharing will support the use of the capacitor module WHEN three phase power is utilized. In this frame 2 drive, 2198-H015-ERS, even though single phase configuration is available, the 2198-CAPMOD- 1300 cannot be used.
  • Page 6 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive AC line is fed to the first 2198 drive. In this example chose 2198-H040-ERS for the example leader drive. It will supply DC bus not only to it's inverter but 4 other 2198 inverters. For configuration, use Qty 2, 2198-H015-ERS, Qty 1, 2198-H008-ERS and Qty 1, 2198-H003-ERS.
  • Page 7 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive 8.3 kW + 2 x 3.2 + 1.6 + .6 kW = 16.9 kW > 2198-H040-ERS at 460 Vac(8.4 kW DC power out to bus) at 460 Vac so you would need a bigger size converter module or 2198-H075-ERS which can deliver 14.9 kW at 460 Vac.
  • Page 8 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive Going back to example 4, if we assume the inverter power requirement never changed, we had requirements of 4+ 2 x 1.5 + .8 + .3 kW = 8.1 kW < Qty 2, 2198-H075-ERS converter power which is 7.2 kW x 2 x .7 = 10.08 kW.
  • Page 9 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive Shared DC configuration will support the use of the capacitor module WHEN three phase power is utilized. Note here frame 3 is used for the converter which ONLY supports three phase power input.
  • Page 10 5/25/2018 530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive making any decision or taking any action, which might affect your equipment, you should consult a qualified professional advisor. ROCKWELL AUTOMATION DOES NOT WARRANT THE COMPLETENESS, TIMELINESS OR ACCURACY OF ANY OF THE DATA CONTAINED IN THIS WEB SITE AND MAY MAKE CHANGES THERETO AT ANY TIME IN ITS SOLE DISCRETION WITHOUT NOTICE.