Rockwell Automation Allen-Bradley Kinetix 5700 Installation Instructions Manual
Dc-bus conditioner module
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Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Conditioner Module
Catalog Number 2198-DCBUSCOND-RP312
Topic
About the DC-bus Conditioner Module
The 2198-DCBUSCOND-RP312 DC-bus conditioner module is used in applications with all
bus supplies in the following situations:
• Decreases the voltage stress on insulation components in an inverter system with long
cable lengths.
• To extend the DC-bus voltage to another inverter cluster.
See the Kinetix® 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on system configurations that include the DC-bus conditioner module.
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
The Kinetix 5700 DC-bus conditioner module includes the following accessory items:
• Parts kit containing stud/lug cover with wires, lug-cover bottom plate, hex nuts and
spacers for M8 studs, and 55 mm DC-bus link. Stud cover for systems without wires
attached is installed on each module.
• Wiring plugs for the module status (MS) and 24V DC input power (CP) connectors.
• Flexible bus bars, 2 each.
TIP
Replacement connector sets (catalog number 2198-KITCON-DCBUSCOND) is also available. See the
Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003, for more information.
• These installation instructions, publication 2198-IN016.
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Summary of Contents for Rockwell Automation Allen-Bradley Kinetix 5700
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Page 1: Table Of Contents
Installation Instructions Original Instructions Kinetix 5700 DC-bus Conditioner Module Catalog Number 2198-DCBUSCOND-RP312 Topic Page About the DC-bus Conditioner Module Before You Begin Install the DC-bus Conditioner Module Connector Data Wiring Requirements Additional Resources About the DC-bus Conditioner Module The 2198-DCBUSCOND-RP312 DC-bus conditioner module is used in applications with all bus supplies in the following situations: •... -
Page 2: Install The Dc-Bus Conditioner Module
The DC-bus conditioner requires clearance above the module for access to the DC-bus studs and side-to-side for the DC-bus wiring that attaches to the studs. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system clearance information. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018... - Page 3 DC-bus supply feeding into the inverter with the highest power rating. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information and examples of single cluster configurations. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
- Page 4 <400 m (1312 ft). The extension module is required because the DC-bus current is ≥104 A, up to 208 A, maximum. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information and examples of extended cluster configurations. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
- Page 5 DC-bus Conditioner Module Cat. No. 2198-DCBUSCOND-RP312 300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0) (1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
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Page 6: Connector Data
(2) This example shows the lug cover oriented for wires exiting to the left (adjacent module is on the far left of the drive configuration). Rotate lug cover 180° when wires exit to the right (adjacent module is on the far right of the drive configuration). Rockwell Automation Publication 2198-IN016B-EN-P - October 2018... -
Page 7: Wiring Requirements
(1) DC bus connections are always made from drive-to-drive over the shared-bus connection system. These terminals do not receive discrete wires. (2) Strip length for the DC-bus studs depend on the customer-supplied lugs. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018... - Page 8 3 for mounting information and example configurations. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for active shunts that are available from Rockwell Automation® Encompass™ partner Powerohm Resistors (http://www.powerohm.com). Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
- Page 9 ATTENTION: To avoid damage to components on 208 A systems, the DC-bus links and the flexible bus-bars must be installed. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on drive system configurations. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
- Page 10 Stud Cover With Flexible Bus-bars 2198-DCBUSCOND-RP312 DC-bus Conditioner Module (side view) Remove knockouts when flexible bus-bars are used to connect the DC-bus conditioner module and capacitor module or extension module. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018...
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Page 11: Additional Resources
Provides general guidelines for installing a Rockwell publication 1770-4.1 Automation industrial system. Provides declarations of conformity, certificates, and other Product Certifications website, rok.auto/certifications certification details. You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. Rockwell Automation Publication 2198-IN016B-EN-P - October 2018... - Page 12 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Encompass, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400...