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Throughout this manual, when necessary, we use notes to make you aware of safety considerations. Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such terms and making changes to our products and content.
Replaced MP-series and TL-series with Kinetix MP and Kinetix TL Throughout Replaced TL/TLY with Kinetix TL Throughout Replaced - with — where approperiate Throughout Added 140MT circuit breakers to Table 8 Added Appendix B-History of Changes Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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GMC-RM001. principle, and electrical noise reduction. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines to install a Rockwell Automation industrial system. Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature.
The servo drive receives commands from the Logix controller through the EtherNet/IP network connection. Commands I/O mode are issued through the Add-On_Profile (AOP) with Add-On Instruction (AOI) instructions in the Logix Designer application. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
342…528 3 PH — 41.26 70.14 For Kinetix 5100 servo drive module specifications not included in this publication, see the Kinetix 5700, 5500, 5300, and 5100 Servo Drives Specifications Technical Data, publication KNX-TD003. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Kinetix 5100 system. See Appendix A for a comparison of features. See the Kinetix 5700, 5500, 5300, and 5100 Servo Drives Specifications Technical Data, publication KNX-TD003 for complete specifications. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
See Connectors for a comparison of the Kinetix 300 drive and Kinetix 5100 drive connectors. Table 7 shows a comparison of the connector locations of the Kinetix 300 drives and Kinetix 5100 drives. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
15.0 A Inrush (0-pk) max 240V input 1.1 A 136 A 2.3 A 2.3 A Integrated AC line filter Continuous output current (rms) 2.0 A 4.0 A 2.0 A 4.0 A 8.0 A Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Kinetix 300 Drives Control power input voltage 20…26V DC Control power input current 500 mA Inrush max (0-pk) 30 A Table 13 Table 14 list power specifications and requirements for the Kinetix 5100 drives. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Short-circuit current rating 5,000 A (rms) symmetrical (1) Kinetix 5100 drive modules are limited to one AC mains power cycling per minute. (2) Peak RMS current that is allowed for up to 1.8 seconds. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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(1) Kinetix 5100 drive modules are limited to 1 AC mains power cycling per minute. (2) Kinetix 5100 drive modules are limited to 1 control power cycling every 20 seconds. (3) Peak RMS current allowed for up to 1.8 seconds. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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0.20 A 0.22 A 0.22 A 0.35 A 0.35 A 0.46 A 0.48 A 0.92 A inrush (0-pk) 37.0 A 37.40 A 39.80 A 32.40 A 36.40 A 32.80 A 40.0 A 37.0 A Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
The inputs are separated into three groups: A, B, and C. Each group has four inputs that share one common: IN_A_COM, IN_B_COM, and IN_C_COM, respectively. Overtravel limits, the inhibit/enable input, and registration input have dedicated inputs as shown in Table Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Standard inputs: 500us max Digital Input scan time High-speed inputs: 1µs ON state voltage 15V min, 26.4V max ON state Current 2.0 mA min, 6.0 mA max OFF state voltage -1.0 V min, 5V max Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Figure 1 - Kinetix 300 Drive Digital Input Circuit Sourcing of Digital Inputs Sinking of Digital Inputs 1.2 kΩ 1.2 kΩ +24V IN_A1 IN_A1 1.2 kΩ 1.2 kΩ IN_A2 IN_A2 IN_A_COM IN_A_COM +24V Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Brake output assignment Programmable, transistor type Programmable, transistor type Configurable output assignment Table 24 - Kinetix 300 Drives Digital Output Signal Specifications Parameter Value Scan time μ Current max 100 mA Voltage max 30V DC Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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The digital outputs of Kinetix 300 drive are optically isolated. Figure 3 shows the digital output circuit of the Kinetix 300 drives. Figure 4 is the Digital Output Circuit of the Kinetix 5100 drives. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
ACOM. If used in Differential mode, the voltage source is connected across AIN1+ and AIN1- and the driving circuit common, if available, is connected to the drive Analog Common (ACOM) terminal. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Figure 5 - Kinetix 300 Drive Analog Output Circuit Kinetix 300 Drive Table 27 - Kinetix 300 Drive Analog Output Specifications Parameter Value Scan time 0.0625 ms Current max 10 mA Voltage range -10…10V DC Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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0.25 ms max Offset Error 100 mV max Gain Error 5% max Bandwidth 50 Hz min The Kinetix 5100 servo drive provides two single-ended analog outputs (MON1 and MON2) referenced to an analog ground. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
The Kinetix 5100 drive requires a control power supply shown in Table 31 Table 32. Depending on the voltage class of the drive, the control power is either a phase from the incoming power (non-400V-class) or 24V DC (400V-class) Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
(1) Where x equals the cable length in meters. (2) Motor Power and feedback cable for Kinetix MP servo motor (Kinetix 2090) can be shared with Kinetix 5100 servo drive. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Catalog numbers 2198-R004, 2097-R6, and 2097-R7 are shunt resistors without an enclosure. The figures and tables below describe the shunt resistor specification and dimensions. These dimensions apply to units with an enclosure. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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2198-R004 (unit without an enclosure). Figure 8 - Product Dimensions: Catalog Number 2198-R004 The dimensions in Figure 9 apply to catalog numbers 2097-R6 and 2097-R7 (shunt resistors without an enclosure). Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
(5) Use 2090-UXLF-110 (single-phase) line filter for 2097-V33PR3-xx (single-phase) drive operation. (6) Use 2090-UXLF-123 (single-phase) line filter for 2097-V33PR5-xx (single-phase) drive operation. Refer to the Kinetix Rotary and Linear Motion Cable Accessories Specifications, publication KNX-TD004 for AC line filter specifications not listed here. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Kinetix 5100. Kinetix 300 Servo Drive Configuration Port Configuration of the Kinetix 300 drive is performed over the standard 10/100 Mbps Ethernet communication port. MotionView java-based software is used to configure the drive. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
KNX5100C, Studio 5000®, or Connected Components Workbench™ software. For information on using KNX5100C software, see the Kinetix 5100 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM004. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Memory module socket Back-up power (BP) connector Ethernet communication port (Port 1) Display control push buttons (3) I/O (IOD) connector Motor power (MP) connector Motor feedback (MF) connector Safe Torque Off (STO) connector Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
12, and Figure 14 for locations of connectors on your Kinetix 5100 drive. Table 45 compares the I/O connector pin assignments for the Kinetix 300 (IOD connector) and Kinetix 5100 servo drives (I/O connector). Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Not in use — Programmable output #3 emitter OUT3-E Encoder Z pulse open-collector output OCZMOUT Programmable output #4 collector OUT4-C Not in use — Programmable output #4 emitter OUT4-E Encoder Z+ pulse output ZMOUT+ Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
— — — (1) Determine which power supply your encoder requires and connect to that supply only. Do not make connections to both supplies. (2) Not applicable unless motor has integrated thermal protection. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Safety COM Safety common STO 2 + Safety input 2 (+24V DC to Safety Input 2 STO 2 - enable) — — Safety Status or Feedback — — Safety Status or Feedback Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Cat. No. A mm (in.) B mm (in.) C mm (in.) D mm (in.) 2198-E1004-ERS 35.0 (1.37) 178 (7.0) 170 (6.68) 52.0 (2.05) 2198-E1007-ERS 50.0 (2.0) 188 (7.41) 180 (7.10) 47.0 (1.84) 2198-E1015-ERS Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
• Factory-made motor power and feedback cables with premolded connectors are designed to minimize electromagnetic interference (EMI). Rockwell Automation recommends factory-made cables to achieve the expected system performance. For details and drawings of recommended cables see the Kinetix Rotary and...
Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground The examples in Figure 24 Figure 25 illustrate grounded three-phase power that is wired to three-phase Kinetix 300 drives when phase-to-phase voltage is within drive specifications. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Filter Input Contactor Fusing Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground (1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Transformer (wye) Secondary AC Line Mains AC Input Feeder and branch short-circuit Filter Power Connector protection is not illustrated. Circuit Protection 2198-Exxxx-ERS Servo Drives Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Mains AC Input Power 120V AC Filter Connector Output Circuit L1 (Neutral) Protection 2198-E1004-ERS, 2198-E1007-ERS, 2198- E1015-ERS, and 2198-E1020-ERS Drives with Single-phase Operation Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Mains AC Input Power AC Line Filter 230V AC Connector Output Circuit L1 (Neutral) Protection 2198-E1004-ERS, 2198-E1007-ERS, 2198- E1015-ERS, and 2198-E1020-ERS Drives with Single-phase Operation Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Chapter 4 Dimensions, Cables, and Wiring Notes: Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Rotary Servo Motors Kinetix MP Compatible rotary motors include Kinetix MPL, MPM, MPF, and MPS (200V and 400V-class) servo motors. Kinetix TL and TLY Compatible rotary motors include Kinetix TL and TLY (200V-class) servo motors. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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2090-XXNFMF-Sxx Standard and continuous-flex feedback cables that include additional conductors for use with incremental 2090-CFBM7DF-CDAFxx encoders. 1585J-M8CBJM-x Ethernet cables are available in standard lengths. Shielded cable is required to meet EMC specifications. 1585J-M8UBJM-x Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Motor Feedback Cables Kinetix MPAR and Kinetix TL Electric Cylinders (MPAR-Bxxxx electric cylinders shown) Kinetix MP and Kinetix TL Rotary Motors Kinetix MPAI Heavy Duty Electric Cylinders (MPL-Bxxxx motors shown) (MPAI-Bxxxx electric cylinders shown) Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Kinetix 5100 drives 2198-USBC Mini-USB Interface Cable (with 2198-USBF filter) I/O wiring and controller Options with Pulse Train Output, Analog or Digital I/O (indexing) 5100 CHARGE DC– Kinetix 5100 Servo Drive (2198-E1020-ERS drive is shown) Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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The following examples show the MotionView software interface followed by the KNX5100C software interface and describes the differences between how they are used to configure the different scenarios shown. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Analog Position Input in this window. You can set the Analog Speed, Analog Torque, or Analog Position Command using the respective tabs shown in Figure Figure 37 - Analog I/O Window in KNX5100C Software Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Figure 38 - Monitoring Output Window of Analog I/O in KNX5100C Software Scenario 2: Indexing to Position Register (PR) Mode Figure 39 is an example of the Properties window for Indexing in MotionView for the Kinetix 300 servo drive. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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Properties window for Digital Input that is used for Indexing in MotionView for the Kinetix 300 drive. Figure 40 - Digital I/O Window in MotionView In MotionView software with Kinetix 300 drives, you can configure up to 32 indexes. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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When using the Digital I/O control panel in KNX5100C software, you are provided with: start and stop execution of the index command, start and stop homing, enable or disable a drive, and index execution monitoring without digital input wiring. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Denominator are used to specify the ratio between Master and Slave counts. The E-Gear parameters are shown in Figure 43. The Kinetix 5100 servo drive provides four selectable gear ratios that can be switched by using digital inputs. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Figure 44 - Kinetix 5100 Add-On Instruction Project in the Logix Designer Application RA Add- Program your project. Kinetix 5100 Drive Choose your Ethernet Communication Module. See the Kinetix 5100 Single-axis Ethernet/IP Servo Drives User Manual, publication 2198-UM004 for more details on Add-On Instruction. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
Positioning via analog input — Operation mode override — Soft limits — Slew rate for gearing — Selectable modes of operation — Pause index directly Yes* *Kinetix 5100 - not natively. Programming is required. Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...
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*Kinetix 5100 - not natively. Programming is required. Batch Count Yes* *Kinetix 5100 - not natively. Programming is required. Homing, Active/Switch/Marker — Homing, Absolute — Home to Torque Limit — Define Home current position — Stop (Abort) Indexing — Rockwell Automation Publication 2198-RM004C-EN-P - March 2022...