Daikin WCT Series Operating & Maintenance Manual page 80

Counter-flow centrifugal chillers with two-stage compressors 2200 to 3250 tons (7750 to 11400 kw) series counter-flow with two-stage compressors 4500 to 6400 tons (15830 to 22500 kw)
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SYMPTOM
Small Evaporator
water pressure
difference between
water entering and leaving
Fluctuating unsteady
water flow
OIL SIDE
SYMPTOM
No oil pressure when
system start button pushed
Unusually high oil
pressure develops when
oil pump runs
Oil pump vibrates or is
noisy
Reduced Oil Pump
Capacity
Oil Pressure Gradually
Decreases
Oil loss during operation
No oil pressure display
OMM WCT
RESULTS
Capacity Loss and high
Evaporator approach
temperature
Pass baffle gasket damage
RESULTS
Low oil press displayed on
control center and compressor
will not start
High oil pressure is displayed
on control center when the oil
pump is running
Oil pump vibrates or is
extremely noisy with some oil
pressure
Oil pump pumping capacity
Oil level is decreasing in
oil sump
No oil pressure registers on
the control panel when oil
pump runs
Centrifugal Chillers
Possible Cause
Evaporator pass baffle
Stop unit operation, drain water, remove
gasket damage
water box and replace gasket
Air in water boxes
Vent any air from the chiller water boxes
prior to starting the water pumps
Possible Cause
Oil pump running in
Check rotation of oil pump - electrical
connections
wrong direction
Oil pump not running
Troubleshoot electrical problem with
oil pump
Oil pressure regulator
Adjust oil pressure regulator valve to
valve is not adjusted
maintain proper oil pressure differential
before the start-up
Defective oil pressure
Adjust oil pressure regulator valve to
transducer or oil
maintain proper oil pressure differential
pressure regulator
and/or check oil pressure transducer
valve is not adjusted
Oil not reaching pump
Check Oil Level
suction inlet in sufficient
quantity
Worn or Failed Pump
Repair/Replace Oil Pump
Excessive end
Inspect and replace worn parts
clearance pump
Other worn pump parts
Partially blocked oil
Check oil inlet for blockage
supply inlet
Oil filter is dirty
Change oil filter
Filter-drier in oil return
Replace old filter-drier with a new one.
system dirty
Orifice of oil return jet
Remove orifice, inspect for dirt, remove dirt
clogged
using solvent and replacement
Faulty oil pressure
Replace oil pressure transducer
transducer
Inspect oil transducer wiring connections
Faulty
wiring/connectors
to the panel
Remedy
Remedy
D-EOMWC01302-16EN - 80/84

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