Table of Contents
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Installation and Maintenance Manual
Intelligent Equipment
Pathfinder
®
Magnitude
®
Rebel
and Maverick
®
RoofPak
Applied Packaged Rooftops and Outdoor Air
®
Handling Units
Models: AGZ-D, AGZ-E, AMZ, AWS, AWV, WMC,
DPS, MPS, RAH, RDS, RDT, RPR, and RPS
for Daikin
®
and Trailblazer
Magnetic Bearing Chillers,
II Commercial Packaged Rooftops,
®
Air cooled Chillers,
®
IM 1240-4
Group: Controls
Part Number: IM 1240-4
Date: September 2018
Supercedes: IM 1219
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Table of Contents
Related Manuals for Daikin AGZ-D
Summary of Contents for Daikin AGZ-D
- Page 1 ® Magnitude Magnetic Bearing Chillers, ® Rebel and Maverick II Commercial Packaged Rooftops, ® ® RoofPak Applied Packaged Rooftops and Outdoor Air ® Handling Units Models: AGZ-D, AGZ-E, AMZ, AWS, AWV, WMC, DPS, MPS, RAH, RDS, RDT, RPR, and RPS...
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Page 2: Table Of Contents
Table of Contents Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Antenna Installation. -
Page 3: Introduction
Messages and alarms can be viewed, acknowledged to correct the interference at his or her own expense. Daikin disclaims any and cleared. liability resulting from any interference or for the correction thereof. -
Page 4: Components
The provided Cellular/Wi-Fi antenna must be field-mounted, retrofit applications, see document section titled, Installing regardless of whether the Daikin Applied Intelligent Equipment Power Supply on page solution was ordered factory-installed or for retrofit installation. In most cases, only one of the two antennas will be installed Fuse Block and connected to the M2M Gateway. -
Page 5: Installation
Installation Installation Unpacking Material shipped loose Retrofit Intelligent Equipment on Rooftop, or Air Handling Unit Factory Installed Intelligent Equipment When the Intelligent Equipment solution is ordered for retrofit If the Intelligent Equipment solution was ordered with the chiller, installation on a rooftop or air handling unit, the following rooftop, or air handling unit, it shipped with the M2M, EMM, components will ship loose: CT’s, Powers Supply and Fuse Block already installed in the... -
Page 6: Retrofit Installation
Installation Retrofit Installation DANGER WARNING Electric shock hazard. Can cause personal injury or equipment Sharp edges on sheet metal and fasteners can cause personal injury. damage. This equipment must be installed, operated, and serviced only by an experienced installation company and fully trained personnel. Prior to installing Intelligent Equipment hardware, power must be removed from the unit. -
Page 7: Chiller Installation Instructions
Connection of M2M and EMM to Ground on page Figure 1: Component Locations – AGZ-D and E Small Panel Figure 2: Component Locations – AGZ-D and E Medium Panel www.DaikinApplied.com... - Page 8 Installation Figure 3: Component Locations – AGZ-D Large Panel Figure 4: Component Locations – AGZ-E Large Panel Figure 5: Component Locations – AWV Large Panel Figure 6: Component Locations – AWS Small Panel IM 1240-4 • INTELLIGENT EQUIPMENT www.DaikinApplied.com...
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Page 9: Installing Energy Management Module
Installation Installing Energy Management Module Figure 7: Component Locations – AWS Large Panel (Not on Gateway-on-the-Go, IE Express, or WMC kits) Prior to installing any Intelligent Equipment components, power must be removed from the unit. Power must be removed at the breaker panel serving the unit, and proper lockout/tagout procedures should be followed for the duration of the install. -
Page 10: Installing Fuse Block
Installation Installing Fuse Block Control Cabinet Penetrations (Not on Gateway-on-the-Go, IE Express, or Only the antenna cable(s) must be routed to the outside of WMC kits) the control enclosure; all other terminations remain within the control enclosure. This is done using a specific available Prior to installing any Intelligent Equipment components, power knockout. - Page 11 Installation Figure 13: AGZ Large Enclosure Knockout Location Figure 15: AWS Small Enclosure Knockout Location (Rear of Enclosure) (Rear of Enclosure) Figure 14: AWV Large Enclosure Knockout Location Figure 16: AWS Large Enclosure Knockout Location (Rear of Enclosure) (Rear of Enclosure) www.DaikinApplied.com IM 1240-4 •...
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Page 12: Wiring Interconnections
Installation Wiring Interconnections M2M Connection to WMC DANGER Electric shock hazard. Can cause personal injury or equipment The M2M Gateway is connected to the WMC-D vintage HMI damage. PC via Ethernet. Connect one end of the provided 6’ Ethernet Patch cable to the M2M port marked, “ETH”, and the other end Prior to installing Intelligent Equipment hardware, power must be removed to the HMI PC port marked, “LAN2”... -
Page 13: Connection Of Power Supply
The 120VAC cable has the jacket and insulation pre-stripped, with the ends of both the Line and Neutral wires tinned. On a MicroTech III AGZ-D or AGZ-E unit, connect the Line (brown) conductor to terminal TB1-11B and the Neutral (blue) conductor... -
Page 14: Connection Of Emm To Split-Core Ct's
Installation Connection of EMM to Split-Core CT’s Connection of EMM to Rogowski Coil CT’s (Not on Gateway-on-the-Go, IE Express, or (Not on Gateway-on-the-Go, IE Express, or WMC kits) WMC kits) The high voltage side of the EMM has a hinged cover, which Chillers with larger incoming power bundles will require the use must be opened. -
Page 15: Connection Of Rogowski Coil Ct's To Power Supply
Installation Connection of Rogowski Coil CT’s to Installing Spilt-Core CT’s Power Supply (Not on Gateway-on-the-Go, IE Express, or WMC kits) (Not on Gateway-on-the-Go, IE Express, or WMC kits) Current Transformers (CT’s) are split-core type, to make installation easier. Snap split-core CT connected to EMM Unlike a standard split-core CT, the Rogowski coil CT’s have terminal CT_A on phase L1, snap split-core CT connected a built-in amplifier/integrator that must be powered. -
Page 16: Installing Rogowski Coil Ct's
Installation Installing Rogowski Coil CT’s (Not on Gateway-on-the-Go, IE Express, or Figure 31: Rogowski Coil Power Supply Connection – AWS WMC kits) Snap the Rogowski Coil CT connected to EMM terminal CT_A on phase L1, the Rogowski Coil CT connected to EMM terminal CT_B on phase L2, and the Rogowski Coil CT connected to EMM terminal CT_C on phase L3 (Figure... -
Page 17: Connection Of Emm To Line Voltage
Installation Connection of EMM to Line Voltage (Not on Gateway-on-the-Go, IE Express, or Figure 33: EMM Connection to Fuse Block WMC kits) The EMM is connected to Line Voltage through the Fuse Block. Begin by removing the fuse covers and fuses from the Fuse Block. -
Page 18: Connection Of M2M And Emm To Ground
Installation Connection of M2M and EMM to Ground One end of the M2M Gateway ground conductor should Figure 36: Typical Grounding Lug already be connected to the M2M case (see section entitled, “Installing M2M Gateway”). Connect the tinned end of the EMM ground conductor to the “GND”... -
Page 19: Antenna Installation
Installation Antenna Installation NOTE: Only one of the two included antennas will be Mounting installed and connected to the M2M Gateway. The antenna provided with the Daikin Applied Intelligent DANGER Equipment solution (Figure 38) is omni-directional, and has Electric shock hazard. Can cause personal injury or equipment a swiveling base. -
Page 20: Wiring Of Antennas
Installation Wiring of Antenna LAN Installation (If Applicable) (If Applicable) As described previously, the antenna cable must be fed from LAN Connection the outside of the unit through the control enclosure and up to the mounting bracket with the M2M Gateway, EMM, power If using the local area network (LAN) for cloud connectivity, supply, and fuse block. -
Page 21: Rooftop Installation Instructions
Installation Rooftop Installation Instructions Installing Mounting Brackets Prior to installing the mounting brackets, power must be Care must be taken to ensure that the mounting brackets are removed from the unit. Power must be removed at the breaker not installed in such a way as to interfere with closing of the panel serving the unit, and proper lockout/tagout procedures control panel door, or to cover any panel knock-outs. -
Page 22: Wire Routing
Installation Wire Routing Figure 44: Example Alternative Location for Mounting Brackets - DPS Unit DANGER Electric shock hazard . Can cause personal injury or equipment damage . Prior to installing Intelligent Equipment hardware, power must be removed from the unit. This means removing power at the breaker panel serving the unit, and following proper lockout/tagout procedures at said breaker panel for the duration of the install. - Page 23 Installation Figure 46 indicates the expected routing for a typical Maverick Figure 48: Typical RoofPak Wire Routing - Left-Side of II unit, Figure 47 indicates the expected routing for a typical Enclosure Rebel unit, and Figure 48 & Figure 49 indicate the expected routing for a typical RoofPak (RPS, RPR, RDT, RFS, RDS MicroTech III Controller...
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Page 24: Control Cabinet Penetrations
Installation Control Cabinet Penetrations Only the antenna cable(s) must be routed to the outside of Figure 50: Recommended Location for DPS and MPS the control enclosure. All other terminations remain within the Control Enclosure Penetration control enclosure. To limit the risk of moisture damage, the required external penetration should be made in the lower part of the left stile of the control enclosure for DPS and MPS units (Figure... -
Page 25: Wiring Interconnections
Installation Wiring Interconnections M2M Connection to EMM DANGER (Not on Gateway-on-the-Go, IE Express, or Electric shock hazard . Can cause personal injury or WMC kits) equipment damage . The M2M Gateway is connected to the EMM via USB. Connect Prior to installing Intelligent Equipment hardware, power must be removed the type-A end of the provided 3’... - Page 26 Installation The 120VAC cable has the jacket and insulation pre-stripped, On a MicroTech III RPS, RPR, RDT, RFS, RDS or RAH unit, with the ends of both the Line and Neutral wires tinned. On a connect the Line (brown) conductor to terminal TB1A-1, 2, 3, or MicroTech III Rebel unit, connect the Line (brown) conductor 4, and the Neutral (blue) conductor to terminal TB1A-5, 6, 7, 8, to terminal TB1-1 and the Neutral (blue) conductor to terminal...
- Page 27 Installation Connection of EMM to CT’s Installing CT’s (Not on Gateway-on-the-Go, IE Express, or (Not on Gateway-on-the-Go, IE Express, or WMC kits) WMC kits) The high voltage side of the EMM has a hinged cover, which Current Transformers (CT’s) are split-core type, to make must be opened.
- Page 28 Installation For DPS and MPS Units, use the the provided 6’ wiring Figure 66: RoofPak Fuse Block Connection to Line harness, to connect the corresponding “Line” terminals on the Voltage Fuse Block to the control panel Power Block 1 (PB1) terminals “T1”, “T2”, and “T3”, such that EMM terminal “VinA”...
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Page 29: Antenna Installation
Installation Antenna Installation NOTE: Only one of the two included antennas will be Mounting installed and connected to the M2M Gateway. The antenna provided with the Intelligent Equipment solution DANGER (Figure 68) is omni-directional, and has a swiveling base. The antenna to be oriented should avoid interference from Electric shock hazard . -
Page 30: Lan Installation
Installation LAN Installation Wiring of Antennas (If Applicable) (If Applicable) As described previously, the antenna cable must be fed from LAN Connection the outside of the unit through the control enclosure and up to the mounting bracket with the M2M Gateway, EMM, power If using the local area network (LAN) for cloud connectivity, supply, and fuse block. -
Page 31: Wi-Fi Configuration
Wi-Fi connectivity if certain that Wi-Fi ‘Static IP’ for Connection Type was specified at the time of order. If unsure, contact the salesperson or Daikin Applied Controls Technical b. Enter the IP, Subnet, and Gateway address Response Center. Prior to configuring the gateway for... - Page 32 Installation 13. Once a strong Wi-Fi connection is obtained, close the NOTE: Be certain that the IT staff has allowed incoming and outgoing Internet traffic on TCP ports 80, 443, 3197, web browser, and disconnect the laptop and Ethernet 3199, 5222, 5223 and 8080. cable from the M2M Gateway.
- Page 33 Installation Figure 73: Wireless Configuration Screen Figure 74: Wireless Signal Strength www.DaikinApplied.com IM 1240-4 • INTELLIGENT EQUIPMENT...
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Page 34: Ethernet Lan Configuration
Ethernet LAN was specified at the time of order. If unsure, contact the press enter. salesperson or Daikin Applied Controls Technical a. When prompted, enter the User Name: “service”. Response Center. Prior to configuring the gateway for Ethernet LAN, please refer to Appendix A of this b. - Page 35 Installation 11. Once created, set “ICMP hosts” of new interface to 18. Click the ‘Apply Changes’ button in the lower right-hand “disable” corner of the screen. The page will automatically refresh when complete (this can take as much as two minutes). 12.
- Page 36 Installation Figure 76: WAN Configuration Settings Figure 77: ‘Add New Interface’ Selection IM 1240-4 • INTELLIGENT EQUIPMENT www.DaikinApplied.com...
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Page 37: Commissioning The Gateway In The Cloud
Unit Details screen and verify that some unit data has begun to appear. If no data is present, contact Daikin Applied for additional support. Figure 78: Intelligent Equipment User Interface www.DaikinApplied.com... - Page 38 Installation Figure 83: Thirty Day Message Figure 84: Commissioning Procedures Screen IM 1240-4 • INTELLIGENT EQUIPMENT www.DaikinApplied.com...
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Page 39: Troubleshooting
Troubleshooting Troubleshooting Cellular Signal Verification The following procedures should be used to verify the cellular 6. Click the ‘Status’ tab signal strength for the Intelligent Equipment gateway. a. Select the ‘WWAN Modem’ tab 1. Mount and connect the wireless antenna per the b. - Page 40 Troubleshooting Figure 85: M2M Gateway Home Page Figure 86: Verify Cellular Signal Strength IM 1240-4 • INTELLIGENT EQUIPMENT www.DaikinApplied.com...
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Page 41: Verify Time Zone Information
Troubleshooting Verify Time Zone Information (If Needed) 7. Click, ‘Apply Changes’ to write the change to the Gateway’s configuration file. The M2M Gateway comes pre-configured from the factory a. After applying changes, the screen will briefly with the Time and Time Zone set based on the location of the indicate that the configuration is being updated, installation site. - Page 42 Troubleshooting Figure 87: System Tab Figure 88: Time Updated to Time Zone Figure 89: Keypad Controls Figure 90: Date/Time/Schedules Menu IM 1240-4 • INTELLIGENT EQUIPMENT www.DaikinApplied.com...
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Page 43: Potential Issues
• Verify Wi-Fi IP addressing, ESSID, and login credentials Gateway match customer supplied Wireless LAN requirements • Contact Daikin Applied • Connect to Wi-Fi network and try to ping the Gateway’s WLAN IP address Energy Management Module does not power up •... -
Page 44: Appendix
Appendix Appendix Appendix A Wi-Fi or Hardwired LAN Ethernet connection Pre-Start-up Form NOTE: This form must be completed in collaboration with site A CAT 5E Ethernet communication cable with an extra: IT staff prior to configuring the gateway for Wi-Fi or Hardwired LAN Ethernet connectivity. - Page 46 Daikin Applied Training and Development Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department.
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