Table of Contents
Advertisement
Quick Links
PUNCHER
PRO 60 HP, PRO 110 HP
HYDRAULIC POWER PACK
HPP 700/1.5
OPERATOR'S MANUAL
BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
Serial #............................................
Date of Purchase............................
Advertisement
Table of Contents
Related Manuals for HOLEMAKER PRO 60 HP
Summary of Contents for HOLEMAKER PRO 60 HP
- Page 1 PUNCHER PRO 60 HP, PRO 110 HP HYDRAULIC POWER PACK HPP 700/1.5 OPERATOR’S MANUAL BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL . Serial #..........Date of Purchase......
- Page 2 HOLEMAKER PRO 60 HP, PRO 110 HP & HPP 700/1.5 IMPORTED & DISTRIBUTED BY INDUSTRIAL TOOL & MACHINERY SALES 18 BUSINESS ST YATALA QLD 4207 AUSTRALIA 07 3287 1114 07 3287 1115 sales@industrialtool.com.au www.industrialtool.com.au WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial Tool &...
-
Page 3: Table Of Contents
HOLEMAKER PRO 60 HP, PRO 110 HP & HPP 700/1.5 TABLE OF CONTENTS GENERAL INFORMATION - 4 - 1.1. Application - 4 - 1.2. Technical data - 4 - 1.3. Maximum plate thickness - 6 - 1.4. Selecting punches for the most common inch plates - 9 - 1.5. -
Page 4: General Information
GENERAL INFORMATION 1.1. Application The Puncher is designed to punch circular holes with diameters of 7–27 mm and oblong holes in metal plates using a cylinder driven by the HPP 700/1.5 Hydraulic Power Pack. 1.2. Technical data... - Page 5 GENERAL INFORMATION...
- Page 6 GENERAL INFORMATION...
- Page 7 GENERAL INFORMATION...
- Page 8 GENERAL INFORMATION...
- Page 9 GENERAL INFORMATION...
- Page 10 GENERAL INFORMATION...
- Page 11 GENERAL INFORMATION...
- Page 12 GENERAL INFORMATION...
-
Page 13: Design
GENERAL INFORMATION 1.6. Design... -
Page 14: Equipment Included
SAFETY INSTRUCTIONS 1.7. Equipment included 1.8. Transportation... -
Page 15: Safety Precautions
SAFETY PRECAUTIONS 2. SAFETY PRECAUTIONS 1. Before beginning, read this Operator’s Manual and complete proper occupational safety and health training. 2. The machine must be used only with HPP 700/1.5 Hydraulic Power Pack. 3. The machine, hydraulic power pack, cables, and hoses must be used only in applications specifi ed in this Operator’s Manual. -
Page 16: Startup And Operation
START UP AND OPERATION 3. STARTUP AND OPERATION All safety precautions must be closely observed. 3.1. Mounting the punch and die Set the power ON/OFF switch to position ‘0’. Then, insert the nut joined with the punch into the machine (1, Fig. 4), and screw the nut manually in direction 2, after which insert the wrench into the hole (3) and lock the nut by rotating the wrench in the same direction. -
Page 17: Connecting The Hydraulic Power Pack
START UP AND OPERATION 3.2. Connecting the hydraulic power pack Connect the machine with the hydraulic power pack using the hydraulic hoses and control cable. To do this, remove caps from the hydraulic sockets of the machine, fi rmly screw the high-pressure connector into the socket 1 (Fig. -
Page 18: Positioning
START UP AND OPERATION 3.3. Positioning Hang the machine on the chain and position on a plate with the restrainer retracted above the punch tip as shown in Fig. 7. Set the position of the hole to be made in relation to the edge using the depth stop by loosening the four screws using the 6 mm hex wrench. -
Page 19: Punching
START UP AND OPERATION 3.4. Punching Operate the machine by holding both handles. The continuous LED light indicates the machine is ready to operate. Press and hold the DOWN button to move the punch toward the plate. This will be indicated by the LED fl ashing every 0.25 seconds. When the punch reaches the plate, the automatic punching process will start and will be indicated by the LED fl... -
Page 20: Replacing The Restrainer
START UP AND OPERATION 3.6. Replacing the restrainer Set the power ON/OFF switch to position ‘0’, dismount the punch as shown in Fig. 9, and unscrew the restrainer by rotating it in the direction shown in Fig. 10. Screw the new restrainer by rotating in the opposite direction. -
Page 21: Troubleshooting
START UP AND OPERATION 3.7. Troubleshooting... -
Page 23: Accessories
ACCESSORIES ROUND PUNCH & DIE 5° INCLINED ROUND DIE TO SUIT HOLEMAKER TO SUIT HOLEMAKER PRO 60 HP & PRO 110 HP PRO 60 HP & PRO 110 HP Size Die Part No. Size Punch Part No. Die Part No. -
Page 24: Balancer
4.2. Balancer Allows suspending the machine, balancing its weight, and lifting/lowering the machine. Part number: M7-SP3220 (PRO 60 HP) M7-SP3400 (PRO 110 HP) 4.3. Crane Allows suspending the machine, balancing its weight, and moving the machine along with the power pack. - Page 25 ACCESSORIES The included equipment consists of: To mount, screw the crane base into top holes on both power pack sides with eight M8x16 screws and 8.5 mm washers (1, Fig. 11) using the 6 mm hex wrench. Use next eight M8x16 screws and 8.5 mm washers (2) to screw the supports with the locking pins placed as shown in detail 3 into lower holes on both sides of the power pack.
- Page 26 ACCESSORIES Lock the supports in this position by placing the pins in location 1 from Fig. 12. To join the crane arm to the crane base, put two 44 mm washers (2) between the base and arm, and insert the pivot pin (3). Next, at both sides put 13 mm round washers (4), and place the 9 mm clips (5) into the grooves of the pivot pin.
- Page 27 ACCESSORIES...
-
Page 28: Stationary Work Set
ACCESSORIES 4.4. Stationary work set Allows operating the machine in a stationary position. The dual foot switch functions as the STOP/UP and DOWN machine buttons to allow the punch to stop, raise, and lower. Part number: WAD-HPP1020 To mount the set, position the machine upside down and attach the support with two M8x20 screws and two 8.5 mm washers using the 6 mm hex wrench (Fig. - Page 29 ACCESSORIES Position the machine the right way up and rotate the restrainer in the direction shown in the Fig. 15 to position the restrainer 2 mm (0.08’’) above the plate. Then, unscrew the front handle and use it to tighten the guard in such a way to level the lower edge of the guard opening with the machine edge indicated in the fi...
-
Page 30: Guide
ACCESSORIES 4.5. Guide Allows guiding the machine along the workpiece. Part number (for PRO 110 HP): WAD-HPP1030 (two special washers included) Dismount the depth stop by unscrewing four screws using the 6 mm hex wrench. Then, position the machine on the plate and use DOWN button to slightly penetrate into a previously center- punched mark on the plate (1, Fig. - Page 31 ACCESSORIES Attach the guide to the machine with M8x16 screws and washers (4) using the 6 mm hex wrench, then tighten the wing screws 1 to press the die to the plate. Next, raise the restrainer (6) to position it 2 mm (0.08’’) above the plate (7). Retract the punch from the plate and move the machine to the next center--punched mark.
-
Page 32: Tool Box
ACCESSORIES 4.6. Tool box Designed for storing tools. Mount on the power pack with two M6x12 screws using the 4 mm hex wrench. Part number: WAD-HPP1040 (two M6x12 screws included) -
Page 33: Wiring Diagram
WIRING DIAGRAM... -
Page 34: Parts List
PARTS LIST PRO 60 HP... - Page 35 PARTS LIST PRO 60 HP...
- Page 36 PARTS LIST PRO 60 HP...
- Page 37 PARTS LIST PRO 60 HP...
- Page 38 PARTS LIST PRO 110 HP...
- Page 39 PARTS LIST PRO 110 HP...
- Page 40 PARTS LIST PRO 110 HP...
- Page 41 PARTS LIST PRO 110 HP...
- Page 42 PARTS LIST HPP 700...
- Page 43 PARTS LIST HPP 700...
- Page 44 PARTS LIST HPP 700...
- Page 45 PARTS LIST HPP 700...
Need help?
Do you have a question about the PRO 60 HP and is the answer not in the manual?
Questions and answers