TVS APACHE RTR 200 4V Training Handbook page 24

Using a blunt tool, unlock the lock washer locking
l
arrester steering stem top and bottom.
Small flat screw driver
Using a special tool loosen and remove the arrester
l
steering stem and take out the lock washer.
N931 014 0 Tool steering nut
32 mm spanner
Using the special tool turn the arrester steering stem
l
bottom either clockwise or anti-clockwise to reduce
or to increase steering play respectively.
N931 014 0 Tool steering nut
32 mm spanner
After ensuring there is no play in the steering,
l
assemble the lock washer and arrester steering stem
top.
Locate the lock washer properly and tighten the
l
steering stem top. Finally lock the lock washer and
then assemble the other parts in the reverse order of
removal.
Finally, tighten the steering lock nut to the specified
l
torque.
Note:
After adjustment the steering, ensure the
handle bar moves smoothly without any
jerk or sticky. When slowly moved by hand the
handle bar moves freely from center position to
either left or right with its own weight.
Check the head lamp beam position and adjust if
required after reassembling.
CHAIN ASSEMBLY DRIVE (DRIVE CHAIN)
Clean, lubricate and adjust at initial 500 km and
every 3000 km thereafter.
Check the slackness of drive chain as shown.
Slackness 20 ~ 25 mm
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