Trumpf TruTool C 160 Operator's Manual

Trumpf TruTool C 160 Operator's Manual

(1a2), (1b2) slitting shear
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Operator's manual
TruTool C 160
(1A2), (1B2)
English

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Summary of Contents for Trumpf TruTool C 160

  • Page 1 Operator's manual TruTool C 160 (1A2), (1B2) English...
  • Page 2: Table Of Contents

    Setting work ...............7 Installing the exhaust hose ..........7 Cutting parallel strips ............8 Selection of tools ..............9 Operation ................11 Operating the TruTool C 160 ..........11 Separating chips ..............12 Maintenance ..............13 Replacing the TruTool C 160 (1A2)........14 Replacing the blade............14 Turning or replacing the insertable cutters ....15 Replacing the TruTool C 160 (1B2)........16...
  • Page 3: Safety

    Do not operate the machine above your head. Damage to property due to improper handling! Machine will be damaged or destroyed. Have servicing and inspections of hand-held compressed-air Caution tools carried out by a qualified technician. Only use original TRUMPF accessories. Safety E600EN_01.DOC...
  • Page 4: Description

    28 Safety lever (only for TruTool C 160 (1B2)) 24 Blade bearing pin 347 Screw grommet Handle for chip separation (only for TruTool C 160 (1B2)) TruTool C 160 (1A2)/ TruTool C 160 (1B2) Slitting Shears Fig. 52383 Description E600EN_01.DOC...
  • Page 5: Intended Use

    • Cutting straight or curved exterior and inner cutouts. • Cutting along scribed lines. The TRUMPF TruTool C 160 (1B2) Slitting Shears also allows you to cut off chips that are produced while machining the workpiece as required. Description E600EN_01.DOC...
  • Page 6: Technical Data

    Technical data Other countries Values Values Working speed 8-13 m/min 26-42 ft/min Nominal power consumption 600 W 600 W Idle stroke rate 5700/min 5700/min Stroke rate with nominal load 5170/min 5170/min Weight 1.4 kg 3.1 lbs Start hole diameter 8 mm (Cr) 0.32 in (Cr) 15 mm (straight cutter) 0.6 in (straight cutter)
  • Page 7: Setting Work

    Noise emissions Designations in accordance with EN ISO 4871 Measured values in accordance with EN ISO 15744 A-rated sound level L 93 dB A-rated acoustic power level at the 82 dB work place L Tab. 4 The noise emission values given are the sum of the measured values and the corresponding uncertainties.
  • Page 8: Cutting Parallel Strips

    Cutting parallel strips Parallel stop Fig. 17756 The parallel stop (option) can be used to process parallel strips 35- 300 mm/1.38-11.75 in wide. 1. Remove blade bearing pins. 2. Mount the parallel stop. The rod of the parallel stop adopts the function of the blade bearing arrangement.
  • Page 9: Selection Of Tools

    [mm] Aluminum max. Aluminum max. 250 N/mm² 35,000 tensile 0.3 to 1.2 0.012 to 0.047 Steel max. 400 Curve blade Steel max. TRUMPF 143434 N/mm² 1.0 mm/ 143434 57,000 tensile 0.3 to 1.0 0.040" 0.012 to 0.040 Stainless steel Stainless steel max.
  • Page 10 Tool type Description Order no. Material Material thickness thickness [mm] [mm] For TruTool C 160 (1A2): Insertable cutters 927708 (1 set = 2 pieces) All materials All materials with screws For TruTool C 160 (1B2): 913520 Chip separator TruTool C 160...
  • Page 11: Operation

    Never touch the tool while the machine is running. Always move the machine during work away from your body. Do not operate the machine above your head. Operating the TruTool C 160 Switching on 1. Turn the safety lever (1).
  • Page 12: Separating Chips

    Separating chips Damage to property due to a broken chip brake! The machine may no longer be used. Replace the chip separator. Caution Chip separator Chip brake Handle for chip separation Fig. 17760 1. Separate the chips: turn the handle by a 3/4 clockwise rotation while the machine is running.
  • Page 13: Maintenance

    Maintenance Risk of injury due to repair work not being carried out properly! Machine does not work properly. Warning Repair work may only be carried out by a qualified technician. Maintenance point Procedure and interval Recommended lubricant Lubricant order no. Bearing pin Lubricate when replacing the Lubricating grease "G1"...
  • Page 14: Replacing The Trutool C 160 (1A2)

    Replacing the TruTool C 160 (1A2) Replacing the blade Risk of injury due to uncontrolled machine movements. Remove the compressed-air hose when changing tools and before performing any maintenance work on the machine. Warning Damage to property caused by blunt tools! Machine overload.
  • Page 15: Turning Or Replacing The Insertable Cutters

    Turning or replacing the insertable cutters 1. Unscrew the fixing screws (10). 2. Check the insertable cutters (4): When a cutting edge is blunt, turn the insertable cutter by 180°. If both cutting edges of an insertable cutter are blunt, replace the insertable cutter.
  • Page 16: Replacing The Trutool C 160 (1B2)

    Replacing the TruTool C 160 (1B2) Replacing the blade Risk of injury due to uncontrolled machine movements. Remove the compressed-air hose when changing tools and before performing any maintenance work on the machine. Warning Damage to property caused by blunt tools! Machine overload.
  • Page 17: Turning Or Replacing The Insertable Cutters

    6. Push the bolt pin (24) into the bore hole of the blade until it reaches the stop. 7. Insert the locking washer (12) into the designated notch of the bearing pin. Turning or replacing the insertable cutters Cutting head 12 Locking washer Insertable cutter 24 Blade bearing pin...
  • Page 18: Supplying With Power And Guaranteeing Lubrication

    Supplying with power and guaranteeing lubrication Damage to property due to improper handling! Failure of the compressed-air motor. Do not exceed the maximum operating pressure. Caution Regularly lubricate the compressed-air motor. Install an oil mist lubrication device into the compressed-air line. Supplying compressed air Prerequisite •...
  • Page 19: Replacing Fins

    Hold a piece of paper in front of the exhaust air vent in the Checking the oil supply motor housing when the machine is running. The oil supply is sufficient when oil spots appear. When there is no oil mist lubrication device available: Fill the air inlet bore hole with 0.5-1 ccm of oil every two hours.
  • Page 20: Cleaning The Strainer

    Cleaning the strainer Dirty strainers decrease machine performance. Muffler Air inlet with strainer Housing ring Air inlet Fig. 52402 1. Remove the air inlet with strainer. 2. Clean the strainer or replace the complete air inlet. 3. Reinstall the air inlet. Changing mufflers Change the muffler pads as needed (see Fig.
  • Page 21: Original Accessories And Wearing Parts

    Desired delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to the TRUMPF representative office. For TRUMPF service addresses, see the address list at the end of the document. Original accessories and wearing parts E600EN_01.DOC...
  • Page 22: Disposal

    Disposal For disposal, completely disassemble the machine, degrease and recycle according to the type of material. Disposal E600EN_01.DOC...

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