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Norac UC4+ Installation Manual

Pla map ii 3250 f spray height controller
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Spray Height Controller
PLA MAP II 3250 F
Installation Manual
Improving the competitiveness of Industry and Agriculture
through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller PLA MAP II 3250 F Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+PL1-INST Rev B (PLA MAP II 3250 F) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................4 INSTALLATION PROCEDURE ......................8 ......................8 ENSOR NSTALLATION MAIN LIFT SENSOR INSTALLATION ..................11 ....................... 12 ENSOR NSTALLATION 4.3.1 Boom Frame Roll Sensor Mounting ..................13 4.3.2 Chassis Roll Sensor Mounting ....................
  • Page 4 INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    However, NORAC requiring boom movement will need to be cannot guarantee all parts fit as intended due done first. Once the hydraulics have been to the variations of the sprayer by the...

  • Page 6: Parts Lists

    HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 44862-14 HOSE ASSEMBLY 122R2-04 36 IN L 4FJX 4FJX 44865-45 HYDRAULICS FITTING KIT - PL1 UC4+BC+PL1-INST MANUAL INSTALLATION UC4+ PLA MAP M01A 446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET M01B...
  • Page 7 Table 2 – 44865-45 (Rev A) - Hydraulics Fittings Kit Details Picture Item Part Number Name Quantity 103719 MALE ADAPTER - 6MB 4MJ 104704 FEMALE JIC CAP - 4FJCN 103194 MALE ADAPTER - 6MJ 8MB 103993 MALE ADAPTER - 4MJ 4MJ 103312 MALE ADAPTER - 6MB 6MJ 44928...
  • Page 8 The parts that come with your UC4 System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control system Components *If your valve connectors or cables appear different than shown, refer to Appendix A for more details.
  • Page 9 Figure 3 - Hydraulic Plumbing Schematic...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 W b) Grease the bottom edge of the collar ENSOR NSTALLATION and the angled tube of the base. 1. Assemble Breakaway Sensor c) Place the collar onto the angled tube Mounting Brackets (B11) as show in of the mounting base. Figure 4 and Figure 5.
  • Page 11 5. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. General mounting rules for UC4+ The sensors should be oriented forward ultrasonic sensors: (ahead) of the boom (see Figure 7 and Figure 9). a) In its lowest position, the sensor...
  • Page 12 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 10 – Sensor Serial Number Installation Location...

  • Page 13: Main Lift Sensor Installation

    4.2 MAIN LIFT SENSOR 3. Mount the sensor onto the sensor INSTALLATION mounting collar (Figure 12). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 11. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 11 – Main Lift Sensor Bracket 2.

  • Page 14: Roll Sensor Installation

    4.3 R ENSOR NSTALLATION When mounting the roll sensors, be sure they can not contact any When mounting the roll sensors, use the parts of the boom or frame. following guidelines and refer to Figure 15. Mount the roll sensors to the included a) The smaller the distance between A roll sensor brackets using the machine and B in Figure 15, the better the...

  • Page 15: Boom Frame Roll Sensor Mounting

    4.3.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 16. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 16).

  • Page 16: Chassis Roll Sensor Mounting

    4.3.2 Chassis Roll Sensor Mounting Check that the roll sensors and 1. It is often best to cable tie the chassis cables will not interfere with, or roll sensor in place. When mounting the come into contact with any parts of chassis roll sensor follow the guidelines the sprayer.

  • Page 17: Hydraulic Installation

    2. Install the 6MB-6MJ fittings (F07) on the "P" and "T" ports and tighten to 18 ft-lbs. 4.4.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). A common location for the valve block is immediately to the right of the sprayer’s valve block.

  • Page 18: Hydraulic Plumbing

    The ports on the sprayer block must then be capped with 4FJCN caps (F02). 8. The "A" ports of the NORAC block must be connected to the “lower” lines of the cylinders. The ports on the sprayer Figure 22 – Valve Mounting Location block must then be capped with F02.

  • Page 19: Lectrical Nstallation

    4.5 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 20 Figure 25 – Cable Configurations: C10, C1 and C4 2. Connect the UC4+ power cable (C10) to 4. Connect the free ends of C14 to the the UC4+ control panel in the sprayer power and ground terminals in the PLA cab.
  • Page 21 17. Connect the four DIN connectors on interface cable. C03 to the NORAC valve block. The connectors are marked RIGHT UP, 14. Tee in the main lift functions by using LEFT UP, RIGHT PORT and LEFT the MAIN UP and MAIN DOWN PORT.
  • Page 22 22. Route the sensor branch cable (C02) to Be sure to use the included seals the wing and main sensors and connect and screws when mounting the to the sensors. Follow existing cables DIN connectors. and/or hydraulic lines along the boom. 23.

  • Page 23: Completing The Installation

    If you still have trouble, contact NORAC for assistance. 3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis.

  • Page 24: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 - C UC4 CAN N ABLE...

  • Page 25: Item C03: 44656 - Cable Valve Variable Rate

    5.3 I C03: 44656 – C ABLE ALVE ARIABLE...

  • Page 26: Item C10: 44650-39 - Cable Power Generic Self -Propelled

    5.4 I C10: 44650-39 – C ABLE OWER ENERIC ROPELLED...

  • Page 27: Item C11: 44651-03 - Cable Extension Cable Valve Generic

    5.5 I C11: 44651-03 – C ABLE XTENSION ABLE ALVE ENERIC...

  • Page 28: Item C14: 44658-28 - Cable Interface Uc4 Bc C14 Power Pigtail

    5.6 I C14: 44658-28 – C UC4 BC C14 P ABLE NTERFACE OWER IGTAIL...

  • Page 29: Item C12: 44658-38 - Cable Interface Uc4 Bc C12 Din All

    5.7 I C12: 44658-38 – C UC4 BC C12 DIN ALL ABLE NTERFACE...

  • Page 30: Item C16: 44658-39 - Cable Interface Uc4 Bc C16 Din

    5.8 I C16: 44658-39 – C UC4 BC C16 DIN ABLE NTERFACE...

  • Page 31: Appendix A - Valve Connector Change

    APPENDIX A – VALVE CONNECTOR CHANGE Starting in January 2009, NORAC is changing the connectors on the boom height control valve block. The new style valve block will have 2-pin Deutsch connectors on the coils. The previous models had Hirschman style connectors as shown in Figure 2 new style valve blocks and cabling look similar to Figure 29 and Figure 30.
  • Page 32 Canada NORAC Systems International Inc. CALL: +1-306-664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL: +1-763-786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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