Norac UC4+ Installation Manual

Norac UC4+ Installation Manual

Spray height controller.
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Spray Height Controller
Fast Retrofit Fasse
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller Fast Retrofit Fasse Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+FT1-INST REV E (Fast Retrofit Fasse) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................7 ........................7 ENSOR NSTALLATION ......................9 ENSOR NSTALLATION 4.2.1 Boom Roll Sensor Mounting....................10 4.2.2 Chassis Roll Sensor Mounting ....................11 4.2.3 Inverted Roll Sensor Mounting ....................
  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement will complete installation. However, NORAC need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due have been disconnected you must complete...
  • Page 6: Parts Lists

    UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 44642 UC4 PLUS ROLL SENSOR 44865-09 HYDRAULICS FITTING KIT - FT1 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+FT1-INST MANUAL INSTALLATION UC4+ FAST SPRAYER 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT...
  • Page 7 Table 2 - 44865-09 - Hydraulics Fittings Kit – FT1 Item Part Number Name Quantity Picture 105588 TEE ADAPTER - 4FJXR 4MJT 104632 TEE ADAPTER 8FJXR 8MJT 103312 MALE ADAPTER - 6MB 6MJ 104369 PLUG - 6MBP 44928 ORIFICE INSERT .047 IN ONE WAY 6 M B - 6 M OR X 90 Fitting Name Example:...
  • Page 8 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components *If your valve block or cables appear different than shown, see Appendix A for more details.
  • Page 9 Figure 3 – Hydraulic Plumbing Schematic...
  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 S General mounting rules for UC4+ ENSOR NSTALLATION ultrasonic sensors: It is advised to avoid mounting the a) In its lowest position, the sensor mouth sensor bracket to a breakaway must be 9 inches or more from the portion of the boom because a ground.
  • Page 11 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 6 – Sensor Serial Number Installation Location...
  • Page 12: Roll Sensor Installation

    4.2 R a) The smaller the distance between A and ENSOR NSTALLATION Figure better Mount the roll sensors to the included roll performance will be. sensor brackets using the machine screws and nylon lock nuts. (Figure 7) Distance A can not be more than 12”. The roll sensors must be mounted b) The roll sensors must not be mounted tightly to the brackets.
  • Page 13: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 9 – Roll Sensor Mounting with Respect to Sprayer Orientation Chassis Roll Boom Frame Roll Sensor Sensor Figure 10: Roll Sensors mounted on a Fast sprayer 4.2.1 Boom Roll Sensor Mounting Follow these guidelines and refer to Figure 11 to mount the sensor.
  • Page 14: Chassis Roll Sensor Mounting

    a) Make sure you are using the roll 4.2.2 Chassis Roll Sensor Mounting sensor that does NOT have a The chassis roll sensor must be mounted temperature probe (only one cable) to a non-rotating part of the boom. To (E02). mount the chassis roll sensor, follow the b) The boom roll sensor must be following guidelines and refer to Figure...
  • Page 15: Inverted Roll Sensor Mounting

    Figure 11 – Boom and Chassis Roll Sensors Correclty Mounted 4.2.3 Inverted Roll Sensor Mounting connector exits towards the right-hand boom. Inverted mounting may be used If desired, the Roll sensor may be optimize mounting criteria mounted inverted, so long as the explained in Section 4.2.
  • Page 16: Hydraulic Installation

    2. Install the orifices (F06) into the “B” ports with the notch facing outward as shown in Figure 15. Figure 15 – Valve Block Assembly 5. Mount the NORAC valve (V01) on the sprayer. The bolts should thread into the valve block at least 3/8”. The valve mounting holes are drilled and tapped 3/8 NC-1"...
  • Page 17 3. Tee in the pressure (“P”) and tank (“T”) between the NORAC valve block lines for the NORAC block in to the and the boom cylinders. existing lines from the valve block, using the “T” fitting (F03). You must ensure there are no...
  • Page 18: Electrical Installation

    6. Install the square DIN connectors from 2. Connect the 3-pin Shroud (S3) on the C03 onto each NORAC valve as shown wing interface cable (C12) to the mating in Figure 17. The connectors on the 3-pin Tower (T3) on C11.
  • Page 19 9. Connect the sensor branch cable (C02) to the 4-pin AMP plug on C02B . 10. Route the sensor branch cable (C02) to the wing and main sensors. Follow existing cables and/or hydraulic lines along the boom. 11. Cable-tie the installed cables every 12 inches.
  • Page 20: Completing The Factory Install

    However, rather than toggling “YES” to manufacturer’s boom controls. select the FT1 type, hold the toggle NORAC Control Panel (Item E01) does switch towards “YES” (for several not need to be powered up for the seconds) until the word “SENSOR”...
  • Page 21: End User Installation

    END USER INSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 22 Figure 20 – Cable Configurations: C10 and C11 2. Connect the power cable (C10) to 5. For optimal performance of the UC4 the UC4+ Control Panel in the system, there should be very little sprayer cab. Ensure that both plugs play at the hitch clevis.
  • Page 23: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 6.1 I C02: 44668 – S ENSOR RANCH ABLE 6.2 I C02B: 44664 – C UC4 CAN N ABLE...
  • Page 24: Item C03: 44656 - Valve Cable (Variable Rate )

    6.3 I C03: 44656 – V ALVE ABLE ARIABLE...
  • Page 25: Tem C10: 44650-35 - Power Able Eneric Ull Ype

    6.4 I C10: 44650-35 – P OWER ABLE ENERIC...
  • Page 26: Item C11: 44651-03 - Extension Cable Valve Generic

    6.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...
  • Page 27: Item C12: 44658-20 - Wing Interface Cable

    6.6 I C12: 44658-20 – W NTERFACE ABLE...
  • Page 28: Item C13: 44658-19 - Main Interface Cable

    6.7 I C13: 44658-19 – M NTERFACE ABLE...
  • Page 29: Appendix A - Valve Block Change

    APPENDIX A – VALVE BLOCK CHANGE Starting in January 2009, NORAC is changing the connectors on the boom height control valve block. The new style valve block will have 2-pin Deutsch connectors on the coils. The previous models had Hirschman style connectors as shown in Figure 2. The new style valve blocks and cabling look similar to Figure 22 and Figure 23.
  • Page 30 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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