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Norac UC4+ Installation Manual

Spray height controller spra-coupe 7x60 2008+
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
SPRA-COUPE 7X60 2008+
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller SPRA-COUPE 7X60 2008+ Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..............................1 GENERAL SYSTEM DESCRIPTION ........................2 PARTS LISTS ..............................3 INSTALLATION PROCEDURE ...........................7 ..........................7 XISTING SYSTEM CHECK ............................7 PEED ........................9 ENSOR NSTALLATION ........................13 ENSOR NSTALLATION ........................14 ENSOR NSTALLATION 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting 4.5.3 Inverted Roll Sensor Mounting 4.5.4 Temperature probe ...........................18 YDRAULIC...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    HOSE ASSEMBLY 122R2-04 18 IN L 6FJX 6FJX 44865-53 HYDRAULICS FITTING KIT - SC2 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+SC1-INST MANUAL INSTALLATION UC4+ SPRAY COUPE 7000 SERIES 104557 GROMMET 7/8 ID X 1/4 GROOVE WIDTH X 1-1/4 GROOVE DIAMETER 44933D...
  • Page 7 Table 2 – 44865-53 - Hydraulics Fittings Kit Picture Item Part Number Name Quantity 104369 PLUG - 6MBP 103345 ELBOW ADAPTER - 6MJ 6FJX90 103839 TEE ADAPTER - 6FJXR 6MJT 103195 TEE ADAPTER - 6MJT 103312 MALE ADAPTER - 6MB 6MJ 501308 MALE ADAPTER - 12MB 12MB 105016...
  • Page 8 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components If your valve connectors or cables appear different than shown, refer to Appendix A for more details.
  • Page 9 Figure 3 – Hydraulic Components...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for the next It is necessary to check the existing system’s step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its travel.
  • Page 11 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 12: Wing Sensor Installation

    Control system warranty at the end of the UC4+ Spray Height Control Operator’s Manual (M01) for implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. The sensors should be oriented forward (ahead) of the boom (see Figure 6 and Figure 8).
  • Page 13 General mounting rules UC4+ ultrasonic wing sensors: a) In its lowest position, the sensor mouth must be 9 inches or more from the ground. b) The bottom of the sensor must be at least 9 inches in front of the spray nozzles. c) The bottom of the sensor must be at least 9 inches above the spray nozzles.
  • Page 14 Figure 9 – Spra Coupe Wing Sensor Mounting...

  • Page 15: I Nstallation

    3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 10 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket (B11) as shown in Figure 11. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 11 – Main Lift Sensor Bracket Figure 13 – Main Lift Sensor Mounted in the 2.

  • Page 17: Roll Sensor Installation

    4.5 R a) The smaller the distance between A and ENSOR NSTALLATION B in Figure 15, the better the Mount the roll sensors to the included roll performance will be. sensor brackets using the machine screws and nylon lock nuts. (Figure 14) Distance A can not be more than 12”.

  • Page 18: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 16 – Roll Sensor Mounting with Respect to Sprayer Orientation 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be The chassis roll sensor must be mounted mounted to the rotating part of the boom.

  • Page 19: Inverted Roll Sensor Mounting

    Figure 17 – Boom and Chassis Roll Sensors Correclty Mounted 4.5.3 Inverted Roll Sensor Mounting connector exits towards the right-hand boom. Inverted mounting may be used If desired, the Roll sensor may be optimize mounting criteria mounted inverted, so long as the explained in Section 4.5.

  • Page 20: Temperature Probe

    4.5.4 Temperature probe Fasten the temperature probe (E03) to the UC4 valve block using the included 3/8x1/2” bolt as illustrated in Figure 19. Figure 19 – UC4+ Valve Block with Temperature Probe Installed...

  • Page 21: Hydraulic Installation

    4.6.1 Valve Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 20). Figure 20 – NORAC Valve Block 2. Install the 6MB 6MJ (F07) fittings on the "P"...

  • Page 22: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. A good mounting location is on the cross member, directly above the sprayer valve block. 3. As shown in Figure 21, screw short side of the threaded rods into the bottom of the valve block at least 3/8".

  • Page 23: Hydraulic Plumbing

    NORAC valve block. Install the hose onto fully installed. the tee installed in the P port on the NORAC valve block. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed.
  • Page 24 24. Install hose H03 onto the tee fitting. 29. Install the orifice insert (F09) inside the 25. Route hose H03 to the NORAC valve block accumulator. Reattach the accumulator with and attach it to the 90 degree adapter on the the orifice inside.

  • Page 25: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 26 Figure 26 – Cable Configurations: C01, C04, C10 and C11 2. Remove the electrical panel from the 5. On the left side of the electrical panel right-hand side of the sprayer and locate (Figure 27), there is a knockout. the access hole on the top right hand Remove the knockout and install the side.
  • Page 27 Electrical Panel BOTTOM (view from panel) Grommet w/knockout Access Access Hole Hole TOP (view from cab) 3-PIN Pwr Connection Access Hole Figure 27 – Power Cable Routing (C10) Deutsch connectors. Disconnect these The valve extension cable (C04) is connectors from each other, carefully noting packaged with one GP end not their “mates”.
  • Page 28 13. Route the 4-pin “Sense Line” shroud on C10B through a hole in the armrest, then through a hole near the floor (behind and to the right of the driver’s seat), into the electrical panel (outside). 14. Reconnect the 4-pin Shroud on C10B to the mating 4-pin Tower on C10A to make it one piece again.
  • Page 29 4-pin AMP plug on C01 (Figure 29). NORAC valve is located (Figure 29). 21. Route the CAN Node cable (C02B) to the 19. In Figure 30. The connectors are marked roll sensors.

  • Page 30: Completing The Installation

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. If you still have trouble, contact NORAC for assistance. 3. Turn on the power for the UC4+ Control Panel using the switch on the side of its chassis.

  • Page 31: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44662B – S ENSOR RUNK ABLE 5.2 I C02: 44668 – S ENSOR RANCH ABLE...

  • Page 32: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.3 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 33: Item C03: 44656 - Valve Cable (Variable Rate )

    5.4 I C03: 44656 – V ALVE ABLE ARIABLE...

  • Page 34: Item C04: 44651 - Valve Extension Cable

    5.5 I C04: 44651 – V ALVE XTENSION ABLE...

  • Page 35: Item C10: 44650-38 - Power Cable Spra Coupe 7000

    5.6 I C10: 44650-38 – P 7000 <C A> OWER ABLE OUPE ABLE...

  • Page 36: Item C10: 44650-38 - Power Cable Spra Coupe 7000

    5.7 I C10: 44650-38 – P 7000 <C B> OWER ABLE OUPE ABLE...

  • Page 37: Item C11: 44658-15 - Jam Valve Cable Spra Coupe 7000

    5.8 I C11: 44658-15 – J 7000 ALVE ABLE OUPE...
  • Page 38 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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