Norac UC4+ Installation Manual
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Norac UC4+ Installation Manual

Spray height controller gvm prowler
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
GVM Prowler Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller GVM Prowler Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+GV1-INST Rev D (GVM Prowler) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...
  • Page 3 TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................4 INSTALLATION PROCEDURE ......................8 ....................... 8 XISTING SYSTEM CHECK ........................8 PEED ....................... 10 ENSOR NSTALLATION ....................13 MAIN LIFT SENSOR INSTALLATION ....................... 14 ENSOR NSTALLATION 4.5.1 Boom Roll Sensor Mounting....................
  • Page 4 INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure complete installation. However, NORAC requiring boom movement will need to be cannot guarantee all parts fit as intended due done first. Once the hydraulics have been...

  • Page 6: Parts Lists

    HOSE ASSEMBLY 122R2-06 270 IN L 6FJX90 1/4IN NPT WITH QUICK COUPLER 44862-15 HOSE ASSEMBLY 122R2-04 20 IN L 4FJX 4FJX90 44865-52 HYDRAULICS FITTING KIT - GV1 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+GV1-INST MANUAL INSTALLATION UC4+ GVM PROWLER 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT CONNECTORS...
  • Page 7 Table 2 - 44865-52 - Hydraulics Fittings Kit Details Picture Item Part Number Name Quantity 103312 MALE ADAPTER - 6MB 6MJ 104369 PLUG - 6MBP 44928 ONE WAY ORIFICE INSERT - 0.047 105588 TEE - 4FJXR 4MJT 103719 MALE ADAPTER - 6MB 4MJ 44926 ORIFICE INSERT 3/64 6 M B - 6 M OR X 90...
  • Page 8 Figure 2 – UC4+ Spray Height Control system Components...
  • Page 9 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 11 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 12: I Nstallation

    UC4+ Sprayer Boom Control Operator’s Manual (M01) implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. Figure 5 – Breakaway Sensor Mounting The sensors should be oriented forward Bracket Assembly (ahead) of the boom (see Figure 6 and Figure 8).
  • Page 13 5. Sensor cables should run through the General mounting rules for UC4+ mounting bracket tube and then behind ultrasonic wing sensors: the member the bracket is mounted onto. a) In its lowest position, the sensor mouth Cable-tie the connector in place. The must be 9 inches or more from the cable must not be allowed to hang below ground.
  • Page 14 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 15: 4.4 Main Lift Sensor Installation

    3. Mount the sensor onto the sensor MAIN LIFT SENSOR INSTALLATION mounting collar (Figure 11). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket 2.

  • Page 16: I Nstallation

    4.5 R When mounting the roll sensors use the ENSOR NSTALLATION following guidelines and refer to Figure 14. When mounting the roll sensors, be sure they can not contact any parts of a) The smaller the distance between A and B in Figure 14, the better the the boom or frame.

  • Page 17: Chassis Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 15 - Roll sensor mounting with respect to sprayer orientation 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be mounted to the rotating part of the boom.

  • Page 18: Inverted Roll Sensor Mounting

    Temperature Probe Cable Figure 16 - Boom and chassis roll sensors correclty mounted 4.5.3 Inverted Roll Sensor Mounting If desired, the Roll sensor may be mounted mounting may be used to optimize the inverted, so long as the connector exits mounting criteria as explained at the towards the right-hand boom.

  • Page 19: Temperature Probe

    Figure 17 - Inverted Roll sensor mounting may be applicable in order for optimal performance 4.5.4 Temperature probe Fasten the temperature probe (E03) to the UC4 valve block using the included 3/8x1/2” bolt as illustrated in Figure 18. Figure 18 - UC4+ Valve block with temperature probe installed...

  • Page 20: Valve Assembly

    4.6.1 Valve Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 19). Figure 20 – Valve Block Assembly Figure 19 – NORAC Valve Block 2. Install the 6MB-6MJ fittings (F02) on the "P"...

  • Page 21: Valve Mounting

    4.6.2 Valve Mounting You must ensure no hydraulic 1. Mount the NORAC valve (V01) on the components will interfere with any sprayer using the valve mounting sprayer parts or be pulled tight at bracket (B10). any time. 2. Screw the short side of the threaded rods into the bottom of the valve block at least 3/8".

  • Page 22: Hydraulic Plumbing

    9. Connect hose H02 to the Pressure quick After the NORAC valves are mounted, the connect coupler. hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.
  • Page 23 4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 24 Figure 26 – Cable Configurations: C11, C09 and C10 2. Connect the 16-pin AMP plug on the power cable (C10) to the UC4+ Control Console Panel (E01) in the sprayer cab. Access 3. Connect the power cable (C09) to the 3 pin AMP connector on C10.
  • Page 25 7. Attach the valve cable C03 to the 6 pin shroud on cable C11. 8. Install the Deutsch connectors from C03 onto each NORAC valve as shown in Figure 28. The connectors on C03 are marked RIGHT LEFT RIGHT PORT (“right down”), and...
  • Page 26 11. Disconnect the left boom up DT 22. Route the CAN Node cable (C02B) to connector from the valve block and plug the roll sensors. Follow existing cables it into the connector marked “Roll CW” and/or hydraulic lines. on cable C13. 23.

  • Page 27: I Nstallation

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2, with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 5. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.
  • Page 28 ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE...
  • Page 29 5.2 I C02B: 44664 – C UC4 CAN N ABLE...
  • Page 30 5.3 I C03: 44656 – V ALVE ABLE ARIABLE...
  • Page 31 5.4 I C04: 44658-24 – C 06-2 ABLE NTERFACE X GND...
  • Page 32 5.5 I C10: 44650-39 – C ABLE OWER ENERIC ROPELLED...
  • Page 33 5.6 I C11: 44651-03 – G ENERIC ALVE XTENSION ABLE...
  • Page 34 5.7 I C13: 44658-72 – C UC4 R ABLE NTERFACE ENSE...
  • Page 35 C14: 44658-71 – C UC4 BC P GP T ABLE NTERFACE OWER...
  • Page 36 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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