Norac UC4+ Installation Manual

Norac UC4+ Installation Manual

Spray height controller. fast retrofit fasse
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Spray Height Controller
Fast Retrofit Fasse
Installation Manual
Improving the competitiveness of Industry and Agriculture
through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller Fast Retrofit Fasse Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+FT1-INST REV H (Fast Retrofit Fasse) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................7 ........................7 ENSOR NSTALLATION ......................9 ENSOR NSTALLATION 4.2.1 Boom Roll Sensor Mounting ..............................11 4.2.2 Chassis Roll Sensor Mounting ..............................11 4.2.3 Inverted Roll Sensor Mounting ...............................
  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement complete installation. However, NORAC will need to be done first. Once the cannot guarantee all parts fit as intended hydraulics have been disconnected you...
  • Page 6: Parts Lists

    44865-09 HYDRAULICS FITTING KIT - FT1 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL UC4+BC+FT1-INST MANUAL INSTALLATION UC4+ FAST SPRAYER 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT * For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.
  • Page 7 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex...
  • Page 8 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components...
  • Page 9 Figure 3 – Hydraulic Plumbing Schematic...
  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 S General mounting rules for UC4+ ENSOR NSTALLATION ultrasonic sensors: Mounting the sensor bracket to the break-away section of the a) In its lowest position, the sensor mouth boom may cause the boom to must be 9 inches or more from the drop suddenly as a break-away ground.
  • Page 11 Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 6 – Sensor Serial Number Installation Location...
  • Page 12: Roll Sensor Installation

    4.2 R ENSOR NSTALLATION When mounting the roll sensors use the Mount the roll sensors to the included roll following guidelines and refer to Figure 8. sensor brackets using the machine screws and nylon lock nuts. (Figure 7) The smaller the distance between A and B in Figure 8, the better the performance will The roll sensors must be mounted tightly to the brackets.
  • Page 13 * The boom frame roll sensor does not have a temperature probe Figure 9 – Roll Sensor Mounting with Respect to Sprayer Orientation Chassis Roll Boom Frame Roll Sensor Sensor Figure 10 - Roll Sensors Mounted on a Fast sprayer...
  • Page 14: Boom Roll Sensor Mounting

    4.2.1 Boom Roll Sensor Mounting 4.2.2 Chassis Roll Sensor Mounting The boom roll sensor (E02) must be The chassis roll sensor must be mounted to the rotating part of the mounted to a non-rotating part of the boom. Follow these guidelines and boom.
  • Page 15: Inverted Roll Sensor Mounting

    4.2.3 Inverted Roll Sensor Mounting If desired, the Roll sensor may be mounted inverted, so long as the connector exits towards the right-hand boom. Inverted mounting may be used to optimize the mounting criteria explained in Section 4.2. Figure 12 – Inverted Roll Sensor Mounting may be Applicable for Optimal Performance 4.2.4 Temperature Probe Fasten the temperature probe (E03) to the...
  • Page 16: Hydraulic Installation

    Figure 15. Figure 15 – Valve Block Assembly 5. Mount the NORAC valve (V01) on the sprayer. The bolts should thread into the valve block at least 3/8”. The valve mounting holes are drilled and tapped 3/8 NC-1"...
  • Page 17: Hydraulic Plumbing

    3. Tee in the pressure (“P”) and tank (“T”) lines for the NORAC block in to the existing lines from the valve block, using the “T” fitting (F03). You must ensure there are no other orifices present in the...
  • Page 18: Electrical Installation

    4.4 E LECTRICAL NSTALLATION Figure 16 – Cable Configurations: Rear of the sprayer 1. Route C11 to the rear of the sprayer, cable (C03) to the mating 6-pin Shroud in the vicinity of the valve block. Note (S6A) on C11. that the 16-pin AMP plug (P16) 6.
  • Page 19 7. Connect the CAN Node cable (C02B) to the 4-pin AMP plug (P4) on C11. 8. Route the CAN Node cable (C02B) to the roll sensors. Follow existing cables and/or hydraulic lines. 9. Connect the sensor branch cable (C02) to the 4-pin AMP plug on C02B. 10.
  • Page 20: Completing The Factory Install

    1. Test the functionality of the original 5. The UC4+ control panel will then manufacturer’s boom controls. prompt the installer to “EXIT CAB NORAC Control Panel (Item E01) AND PUSH BOOM TIP DOWN does not need to be powered up for TO GROUND”.
  • Page 21: End User Installation

    END USER INSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 22 2. Connect the power cable (C10) to the UC4+ Control Panel in the sprayer cab. Ensure that both plugs (P16A and P4) are connected to the panel (Figure 20). Ensure that UC4+ Control Panel is OFF for the remaining installation Figure 21 –...
  • Page 23: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 6.1 I C02: 44668 – S ENSOR RANCH ABLE 6.2 I C02B: 44664 – C UC4 CAN N ABLE...
  • Page 24: Item C03: 44656D - Cable Valve Variable Rate Dt

    6.3 I C03: 44656D – C ABLE ALVE ARIABLE...
  • Page 25: Item C10: 44650-35 - Power Cable Generic Pull -Type

    6.4 I C10: 44650-35 – P OWER ABLE ENERIC...
  • Page 26: Item C11: 44651-03 - Extension Cable Valve Generic

    6.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...
  • Page 27: Item C12: 44658-19 - Main Interface Cable

    6.6 I C12: 44658-19 – M NTERFACE ABLE...
  • Page 28: Item C13: 44658-20 - Wing Interface Cable

    6.7 I C13: 44658-20 – W NTERFACE ABLE...
  • Page 29 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (952)224-4142 SHIPPING ADDRESS: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...

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