Lenze L-force CS Series Operating Instructions Manual
Lenze L-force CS Series Operating Instructions Manual

Lenze L-force CS Series Operating Instructions Manual

Command station (cs) of industrial pc
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BA_CSx8xx
.SRV
L−force Controls
Industrial PC
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F1
F2
F3
F4
F5
F6
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F8
Q
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U
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G
H
J
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C
V
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μ
CS 5800 ... CS 9800
Command Station (CS)
Operating Instructions
Power
Fail
Status
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F2
F3
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§
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<
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Power
Fail
Status
Bs
Einfg
Entf
Bild
Alt Gr
Pos 1
Ende
Bild
Alt
Strg
F9
F10
F11
F12
Esc
P
Ü
+
~
L
Ö
Ä
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ß
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Space
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F1
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Pg Up
Home
Pg Dn
Ins
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Ctrl
Shift
Alpha
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F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
l
Power
Fail
Status
F1
F2
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F3
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C
D
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G
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K
L
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P
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Power
Fail
Status
End
Del
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Summary of Contents for Lenze L-force CS Series

  • Page 1 L−force Controls BA_CSx8xx .SRV Operating Instructions Industrial PC Power Fail Power Status Fail Status & § ∗ > < Power Fail Status ∗ Pg Up Power Fail Status Home Einfg Entf Bild Pg Dn Alt Gr Pos 1 Ende Bild Strg Ctrl Menu...
  • Page 2 Please read these instructions before you start working! Follow the enclosed safety instructions.
  • Page 3: Table Of Contents

    Contents About this documentation ..........Document history .
  • Page 4 Contents Electrical installation ............Important notes .
  • Page 5: About This Documentation

    Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing, mounting, commissioning, and operating the product. Tip! Information and tools concerning the Lenze products can be found in the download area at www.lenze.com...
  • Page 6: Conventions Used

    Given in English and French UR warnings Text Program name » « PC software For example: Lenze »Engineer« Icons Page reference Reference to another page with additional information For instance: ^ 16 = see page 16 Documentation reference Reference to another documentation with additional...
  • Page 7: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Layout of the safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word...
  • Page 8: Safety Instructions

    The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...
  • Page 9 Safety instructions General safety information Transport, storage Transport and storage in a dry, low−vibration environment without aggressive ƒ atmosphere; preferably in the packaging provided by the manufacturer. – Protect against dust and shocks. – Comply with climatic conditions according to the technical data. Mechanical installation Install the product according to the regulations of the corresponding ƒ...
  • Page 10 Safety instructions General safety information Maintenance and servicing The components are maintenance−free if the required operating conditions are ƒ observed. If the cooling air is polluted, the cooling surfaces may be contaminated or the air ƒ vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
  • Page 11: Product−Specific Safety Instructions

    Safety instructions Product−specific safety instructions Product−specific safety instructions Protect the device against direct solar radiation, since the housing may heat up ƒ strongly. The device is classified as a class A device and can cause radio interference in ƒ residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator.
  • Page 12: Safety Instructions For The Installation According To Ul

    Safety instructions Safety instructions for the installation according to UL Safety instructions for the installation according to UL Original − English Approval Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341) Ratings Input 24 V DC, max. 65 W (65 VA) ƒ...
  • Page 13 Safety instructions Safety instructions for the installation according to UL Original − French Homologation Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL E236341) Caractéristiques assignées Entrée 24 V CC, maximum 65 W (65 VA) ƒ Température ambiante maximale : 40 °C ƒ...
  • Page 14: Product Description

    After receipt of the delivery, check immediately whether the items match the accompanying papers. We do not accept any liability for deficiencies claimed subsequently. Claim visible transport damage immediately to the forwarder ƒ visible deficiencies/incompleteness immediately to your Lenze ƒ representative. BA_CSx8xx EN 4.0...
  • Page 15: Application As Directed

    Product description Application as directed Application as directed The industrial PC is used as directed if it is solely used for implementing control and operating concepts or for presenting information in usual industrial and commercial fields. A different use, or one beyond these purposes, is not permissible. A use that is not intended also includes a use harbouring fatal risks or dangers which, without the provision of exceptionally high safety measures, may result in death, injury or damage to material assets.
  • Page 16: Device Features

    Product description Device features Device features CS x8xx Design Front frame made of anodised and etched aluminium Mounting frame made of stainless steel Front with polyester foil Control elements can be expanded by add−on components Mounting Mounting frame with VESA−100 adapter surface For wall or support arm mounting Adaptable to various support arm systems via adapter plate Electrical supply...
  • Page 17 Product description Device features Overview Command Station CS 5800 / CS 9800 Command Station CS 5800 TC / CS 9800 TC CS 5800 (TC): XGA touchscreen 38.1 cm (15") CS 9800 (TC): SXGA touchscreen 48.3 cm (19") 3 freely assignable function keys Power Fail Status...
  • Page 18: Identification

    Product description Identification Command Station CS 5870 Command Station CS 5870 TC XGA touchscreen 38.1 cm (15") 12 freely assignable function keys MF2 keyboard & " § > < Power Fail Status Einfg Entf Bild Alt Gr Pos 1 Ende Bild Strg Ü...
  • Page 19 Product description Identification ‚ Type code CS x8xx EP8GAS x x x x x x x x x 000−0 x xx x x x x xxx Screen diagonal (resolution) 6 = 38.1 cm (15") / 1024 x 768 pixels 7 = 48.3 cm (19") / 1280 x 1024 pixels Keyboard 1 = standard (4 F keys) 2 = mounting field, 7 command elements, emergency...
  • Page 20 Product description Identification ‚ Type code CS x8xx EP8GAS 000−0 0 = none 1 = ACU UPS control unit External memory card 00 = none C3 = Compact Flash ³512 MB C6 = Compact Flash ³4 GB C7 = Compact Flash ³8 GB Operating system 0 = none â...
  • Page 21: Controls And Displays

    Product description Controls and displays Controls and displays PS/2 RS232 CF Card Power MC Card Fail Fail Status F1 F1 Reset F2 F2 F3 F3 ACU UPS 24 V DC CS57x0−001 Pos. Description Command Station (here CS 5800) Mounting frame Screen Status LEDs (Error, HD, Power) Front face status LEDs (Power, Fail, Status)
  • Page 22: Options

    Product description Options Add−on components Options 3.6.1 Add−on components Operator console CSB 7 Up to 7 freely assignable switching elements that can be used in any combination Emergency−off switch Internal cabling for Command Station with Combicon plug CS57x0−030 Operator console CSB 14 Up to 14 freely assignable switching elements that can be used in any combination Emergency−off switch...
  • Page 23: Adapter Plates

    Product description Options Adapter plates Keyboard CSB MF2 E MF2 keyboard with long−throw keys in stainless steel finish Internal cabling for Command Station with USB Druck Rollen plug ° " § & Einfg Pos. 2 ² 2 ² 3 ³ 3 ³ ß...
  • Page 24: Acu Ups Control Unit

    PC of the EL 1800−9800, CS 5800−9800, CPC 2800 and 3241 C series by a UPS functionality. The ACU UPS control unit is either pre−equipped at delivery or can subsequently be added by Lenze service staff. Features of the ACU UPS control unit with battery pack (ACCU−PACK) with capacitor pack (CAPS−PACK)
  • Page 25: Baseboard

    Product description Baseboard Baseboard FLAT-PANEL-LVDS FAN0 POWER FAN3 FAN2 CR2450 FAN1 COM1 ACCU RESET POWER CF-CARD x8xx_001 Hard disk CPU module Battery ( ^ 57) ACU UPS control unit ( ^ 24) Fuse ( ^ 58) Socket connector for MC card BA_CSx8xx EN 4.0...
  • Page 26: Technical Data

    Technical data General data and operating conditions Technical data General data and operating conditions General data Conformity and approval Conformity 2014/30/EU EMC Directive Approbation UL 508 Programmable Controllers (File−No. E236341) CSA C22.2 Other RoHS 2011/65/EU Products are lead−free acc. to directive. Protection of persons and devices Safety VDE0805 (EN60950),...
  • Page 27 Technical data General data and operating conditions Operating conditions Mounting conditions Mounting place Stand−alone operator console for support arm mounting or direct fixing to a wall, protected against direct solar radiation Ambient conditions Climatic Storage −10 ... +60 °C Transport −10 ...
  • Page 28: Electrical Data

    Technical data Electrical data Electrical data Standard device Supply Device Fuse Buffer battery Voltage Current at 24 V Type Type Service life [V DC] [years] CS 5800 CS 5810 ^ 58 ^ 57 CS 5850 24 (+18 ... 30) > 6 (25 °C) CS 5870 CS 9800 Without ACU UPS control unit, MC card, and USB consumer...
  • Page 29: Mechanical Data

    Technical data Mechanical data ACU UPS control unit (option) Type Operating voltage Max. current Charging current in operating range [V DC] [mA] [mA] At 5 V At 12 V ACU UPS 12 / 5 10 ... 600 Approx. 250 Subject to charging Mechanical data Standard device Versions and weights...
  • Page 30 Technical data Mechanical data Versions and weights Operator console / keyboard Add−on component support arm Mass * [kg] CSB 7 Aluminium, anodised and Stainless steel etched CSB 14 CSB MF2E Stainless steel Stainless steel CSB 7 Aluminium, anodised and with Stainless steel etched, keyboard stainless steel CSB MF2E...
  • Page 31 Technical data Mechanical data CSB7 CSB14 CSB MF2 E F2 F2 F3 F3 F5 F5 F6 F6 F7 F7 F8 F8 F9 F9 Druck Rollen Rollen ° " § & Pos. Pos. 2 ² 2 ² 3 ³ 3 ³ ß...
  • Page 32: Mechanical Installation

    Mechanical installation Important notes Mechanical installation Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Sensitive front frame gasket During mounting, the gasket of the front frame is exposed and can be damaged.
  • Page 33: Mounting Steps

    Mechanical installation Mounting steps Removing the mounting frame Mounting steps 5.2.1 Removing the mounting frame  ‚ ƒ „ CS57x0−004 How to proceed: 1. Lay the device flat, with the mounting frame 0 upwards, on a work surface cushioned with a blanket. –...
  • Page 34: Fixing The Mounting Frame To The Support Arm

    Mechanical installation Mounting steps Fixing the mounting frame to the support arm 5.2.2 Fixing the mounting frame to the support arm Note! Before mounting: Remove mounting frame (¶ 33). ƒ Read documentation of the accessories. ƒ Check whether the mounting location corresponds to the operating ƒ...
  • Page 35: Fixing The Mounting Frame To The Wall

    Mechanical installation Mounting steps Fixing the mounting frame to the wall With add−on component  ‚ ƒ „ … CS57x0−006 How to proceed: 1. Check support arm system for professional mounting and sufficient carrying capacity. – See support arm documentation. 2.
  • Page 36 Mechanical installation Mounting steps Fixing the mounting frame to the wall Without add−on component ‚ ƒ  „ … CS57x0−010 How to proceed: 1. Prepare the wall for mounting the wall bracket 0. – The mounting location and the installation material must provide for a permanent mechanical connection.
  • Page 37 Mechanical installation Mounting steps Fixing the mounting frame to the wall With add−on component ‚  ƒ „ … † ‡ CS57x0−011 How to proceed: 1. Prepare the wall for mounting the wall bracket 0. – The mounting location and the installation material must provide for a permanent mechanical connection.
  • Page 38: Changing The Labelling Of The Operator Console

    Mechanical installation Changing the labelling of the operator console Changing the labelling of the operator console The control/display elements on the control desk are factory−labelled according to your specifications. If you require a different labelling, create a new labelling strip according to the following outline.
  • Page 39: Electrical Installation

    Electrical installation Important notes Electrical installation Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Sensitive front frame gasket During mounting, the gasket of the front frame is exposed and can be damaged.
  • Page 40 Electrical installation Important notes Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: The device or parts of it will be destroyed. ƒ Protective measures: Always switch off the voltage supply when working on the device.
  • Page 41: Emc−Compliant Wiring

    Electrical installation EMC−compliant wiring EMC−compliant wiring Notes on EMC−compliant wiring General notes The electromagnetic compatibility of the system depends on the type of installation and care taken. Especially consider the following: – Structure – Shielding – Earthing For installations differing from the one described, the evaluation of the conformity with the EMC Directive requires a check of the system regarding the EMC limit values.
  • Page 42: Connecting The Supply And Peripheral Devices

    Electrical installation Connecting the supply and peripheral devices Preliminary works Connecting the supply and peripheral devices 6.3.1 Preliminary works For connecting the supply and the peripheral devices, the PC has to be hooked into the mounting frame and folded down. Stop! PC can fall down If the PC is not screwed together with the mounting frame, it may fall down.
  • Page 43: Terminal Diagram Supply

    Electrical installation Connecting the supply and peripheral devices Terminal diagram supply 6.3.2 Terminal diagram supply L1 N 0 V PE +24 V CS57x0−021 Mounting frame PC with screen Power supply unit Battery pack (Option) Capacitor pack (Option) Note! Observe the max. permissible input voltage. ƒ...
  • Page 44: Ups−Pack Connection (X102)

    Electrical installation Connecting the supply and peripheral devices UPS−PACK connection (X102) 6.3.4 UPS−PACK connection (X102) Figure Connection Connection type Cable type In the scope of supply of the Terminal for Battery pack / 2−pin socket pack; length 2.5 m; extension Capacitor pack available IPC001...
  • Page 45: Usb Interface (X104, X105, X106)

    Electrical installation Connecting the supply and peripheral devices USB interface (X104, X105, X106) 6.3.8 USB interface (X104, X105, X106) Figure Connection Connection type Cable type USB 2.0 host connection USB−A socket USB cable with USB−A plug Max. load: 5 V/500 mA IPC001 6.3.9 Communication interface (MC card)
  • Page 46: Assignment Of The Operator Console Connector Board (Only Cs 5810)

    Electrical installation Assignment of the operator console connector board (only CS 5810) Assignment of the operator console connector board (only CS 5810) The adapter board is located within the mounting frame of the Command Station. The scope of supply includes four connector plugs that are plugged on the basic housings of the adapter board in position X1 to X4.
  • Page 47: Operation

    Operation Important notes Operation Important notes Stop! Sensitive touchscreen surface The touchscreen foil is very sensitive to external forces and can be damaged by improper handling. Possible consequences: The touchscreen foil becomes damaged, scratched or dull. ƒ Protective measures: Avoid contact of the touchscreen foil with pointed or hard objects. ƒ...
  • Page 48: Controls And Displays

    Operation Controls and displays Command Station CS 5800 and CS 9800 Controls and displays 7.2.1 Command Station CS 5800 and CS 9800 Power Fail Status CS57x0−022 Pos. Designation Function Standard mode Service mode Switch on mode: Press "[" for 4 s Switch off mode: Press "["...
  • Page 49: Command Station Cs 5810

    Operation Controls and displays Command Station CS 5810 7.2.2 Command Station CS 5810 Power Fail Status CS57x0−023 Function Pos. Designation Standard mode Service mode Switch on mode: Press "[" for 4 s Switch off mode: Press "[" or wait for 35 s Display Application−dependent Status LEDs...
  • Page 50: Command Station Cs 5850

    Operation Controls and displays Command Station CS 5850 7.2.3 Command Station CS 5850 Pg Up Power Fail Status Home Pg Dn Ctrl Menu Shift Space Alpha Enter CS57x0−024 Pos. Designation Function Standard mode Alpha mode Service mode Switch on mode: Press "alpha key"...
  • Page 51: Command Station Cs 5870

    Operation Controls and displays Command Station CS 5870 7.2.4 Command Station CS 5870 & " § > < Power Fail Status Einfg Entf Bild Alt Gr Pos 1 Ende Bild Strg Ü € Ö Ä Enter ß Space μ CS57x0−025 Pos.
  • Page 52: Backlight Tool For Panel−Pc Cs5800−9800

    Operation Backlight Tool for Panel−PC CS5800−9800 Command Station CS 5870 Backlight Tool for Panel−PC CS5800−9800 The "Backlight Tool" program is used to set the automatic dimming and brightness. User interface of the "Backlight Tool": BA_CSx8xx EN 4.0...
  • Page 53: Maintenance

    Maintenance Regular checks Maintenance Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: The device or parts of it will be destroyed. ƒ Protective measures: Always switch off the voltage supply when working on the device.
  • Page 54: Cleaning

    Maintenance Cleaning Cleaning Stop! Sensitive surfaces and components The device can be damaged if it is not appropriately cleaned. Possible consequences: The housing or the screen gets scratched or dull if you use alcoholic, ƒ solvent−containing or scouring cleaning agents. Electrical components can be damaged ...
  • Page 55: Repair

    Maintenance Repair Dismounting and mounting the PC Repair For corrective maintenance of the Command Station, the PC has to be removed and placed on a clean, padded surface, flat and with the screen face down. 8.3.1 Dismounting and mounting the PC Stop! PC can fall down If the PC is not screwed together with the mounting frame, it may fall down.
  • Page 56 Maintenance Repair Dismounting and mounting the PC Mounting  ‚ max. 12 kg ƒ „ CS57x0−012 Mounting frame PC with screen Attachment PE connecting cable Other connecting cables BA_CSx8xx EN 4.0...
  • Page 57: Battery Change

    Maintenance Repair Battery change 8.3.2 Battery change Danger! Danger of fire and explosion On the baseboard there is a battery for buffering the clock (RTC) when the device has been switched off. Possible consequences: The use of other batteries than the approved ones or improper handling can ƒ...
  • Page 58: Fuse Change

    Maintenance Repair Fuse change 8.3.3 Fuse change Stop! Damage of the device by non−permissible fuse possible The baseboard in the device is protected by a fuse which will be damaged if the supply voltage applied is too high. Possible consequences: The device can be damaged if a non−approved fuse is installed.
  • Page 59: Index

    Index Index Electrical installation, 38 − COM, 43 Danger ACU UPS control unit, 23 − Communication interface (MC card), − Short circuit, 39, 52 Adapter board, Assignment, 45 − EMC−compliant wiring, 40 − Static discharge, 39, 52 Adapter plate, 22 −...
  • Page 60 Index Notes, definition, 6 Technical data, 25 Mains connection, 42 − Electrical data, 27 Maintenance, 52 Operating conditions, 26 − General data, 25 − Back−up battery, 56 − Mounting conditions, Mounting − mechanical data, 28 − Cleaning, 53 place, 26 −...
  • Page 61 © 12/2015 Lenze Automation GmbH Service Lenze Service GmbH Postfach 10 13 52, 31763 Hameln Breslauer Straße 3, 32699 Extertal Hans−Lenze−Str. 1, 31855 Aerzen GERMANY GERMANY HR Hannover B 205381 +49 5154 82−0 008000 2446877 (24 h helpline) Ê Ê...

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