Sony Ericsson P910a Working Instruction, Mechanical
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- User manual (205 pages) ,
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Working Instruction, Mechanical
Applicable for P910a, P910c, and P910i
Contents
1
2
3
4
5
3/00021-1/FEA 209 544/90 A
Sony Ericsson Mobile Communications AB
General............................................................................................................................. 2
Disassembly ..................................................................................................................... 2
Reassembly ...................................................................................................................... 9
Replacement of Mechanical Parts ............................................................................... 19
4.1
Front Cover...................................................................................................... 19
4.2
Front Speaker, Speaker Holder, and Speaker Cloth ........................................ 21
4.3
RF Port Cover.................................................................................................. 23
4.4
Battery Cover .................................................................................................. 23
4.5
Display............................................................................................................. 23
4.6
Flip Assembly.................................................................................................. 24
4.7
Flip Hinge Cover ............................................................................................. 24
4.8
Camera Module ............................................................................................... 24
4.9
Back Cover ...................................................................................................... 26
4.10
Internet Key ..................................................................................................... 39
4.11
Camera Key ..................................................................................................... 39
4.12
Power On/Off Key........................................................................................... 39
4.13
Camera Gasket ................................................................................................ 40
4.14
Vibrator ........................................................................................................... 41
4.15
Rear Speaker, Holder, and Cloth ..................................................................... 41
4.16
Audio Jack and Audio Jack Cover .................................................................. 41
4.17
Microphone Assembly and Microphone Cloth ............................................... 41
4.18
Jog Dial............................................................................................................ 43
4.19
Antenna Assembly .......................................................................................... 46
4.20
Memory Stick Cover ....................................................................................... 50
4.21
Camera Window Assembly............................................................................. 50
4.22
Camera/Internet Key Switch ........................................................................... 51
4.23
Stylus Holder................................................................................................... 55
4.24
Water Indicator Label...................................................................................... 60
4.25
Label Replacement .......................................................................................... 61
Revision History............................................................................................................ 62
Working Instruction, Mechanical
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Table of Contents
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Summary of Contents for Sony Ericsson P910a
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Page 1: Table Of Contents
Working Instruction, Mechanical Working Instruction, Mechanical Applicable for P910a, P910c, and P910i Contents General..........................2 Disassembly ........................2 Reassembly ........................9 Replacement of Mechanical Parts ................19 Front Cover...................... 19 Front Speaker, Speaker Holder, and Speaker Cloth ........21 RF Port Cover....................23 Battery Cover .................... -
Page 2: General
The battery should drop into your hand. NOTE! Do not tap the phone against a hard surface in an attempt to get the battery out. Damage to the phone may result! 3/00021-1/FEA 209 544/90 A 2(62) Sony Ericsson Mobile Communications AB... - Page 3 7. Using a torque driver with a JCIS No. 0 bit, remove the two M1.4 x 3.5MM screws holding the flip assembly. NOTE! Do not reuse the screws that hold the flip assembly in place. 3/00021-1/FEA 209 544/90 A 3(62) Sony Ericsson Mobile Communications AB...
- Page 4 14. Once the left side screw cover is loose, remove it from the phone. 3/00021-1/FEA 209 544/90 A 4(62) Sony Ericsson Mobile Communications AB...
- Page 5 JCIS No. 0 bit. NOTE! The two screws near the system connector cannot be reused. The two screws near the camera window are self- tapping screws and can be reused. 3/00021-1/FEA 209 544/90 A 5(62) Sony Ericsson Mobile Communications AB...
- Page 6 22. Remove the front cover by lifting up and rotating it away from the end of the phone with the system connector. 3/00021-1/FEA 209 544/90 A 6(62) Sony Ericsson Mobile Communications AB...
- Page 7 24. Remove the two screws from the shielding can using a torque driver with a JCIS No. 0 bit. 25. Then lift the shield can away from the circuit board. 3/00021-1/FEA 209 544/90 A 7(62) Sony Ericsson Mobile Communications AB...
- Page 8 29. Using a pry tool, carefully disconnect the flex connection of the jog dial from the circuit board. 3/00021-1/FEA 209 544/90 A 8(62) Sony Ericsson Mobile Communications AB...
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Page 9: Reassembly
1. Lay the edge of the circuit board inside the edge of the back cover so that the contact pads on the board for audio jack are adjacent to the jack in the back cover as shown. 3/00021-1/FEA 209 544/90 A 9(62) Sony Ericsson Mobile Communications AB... - Page 10 Check the vibrator contacts and the audio jack contacts to make sure that you did not damage them during the process of connecting the jog dial to the circuit board. 3/00021-1/FEA 209 544/90 A 10(62) Sony Ericsson Mobile Communications AB...
- Page 11 If the old display is being reinstalled, verify that a display spacer is mounted onto the edge of the display as indicated. If a display spacer is not present, install one as shown. 3/00021-1/FEA 209 544/90 A 11(62) Sony Ericsson Mobile Communications AB...
- Page 12 Then rotate the circuit board back down into the back cover. 8. Make sure that the system connector and the alignment pen are aligned with their corresponding features. 3/00021-1/FEA 209 544/90 A 12(62) Sony Ericsson Mobile Communications AB...
- Page 13 11. Install two M1.4 x 4MM screws using a torque of 7 N*cm in the two locations indicated. 3/00021-1/FEA 209 544/90 A 13(62) Sony Ericsson Mobile Communications AB...
- Page 14 3/00021-1/FEA 209 544/90 A 14(62) Sony Ericsson Mobile Communications AB...
- Page 15 Using a torque screwdriver set to 24 N*cm and a JCIS No. 0 bit, install two M1.7 x 14.5MM screws in the screw locations nearest camera window. 3/00021-1/FEA 209 544/90 A 15(62) Sony Ericsson Mobile Communications AB...
- Page 16 23. Insert the RF port cover into its RF port in the back cover. NOTE! When correctly installed the visible surface of the RF port cover should be flush with the outer surface of the back cover. 3/00021-1/FEA 209 544/90 A 16(62) Sony Ericsson Mobile Communications AB...
- Page 17 27. Rotate the flip assembly so that an angle of ~120º is formed between the flip and the display. NOTE! You may have to hold the flip at the 120º angle. 3/00021-1/FEA 209 544/90 A 17(62) Sony Ericsson Mobile Communications AB...
- Page 18 31. While pushing the battery towards camera, simultaneously press the other end of the battery down into the battery cavity. 3/00021-1/FEA 209 544/90 A 18(62) Sony Ericsson Mobile Communications AB...
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Page 19: Replacement Of Mechanical Parts
2. Place a finger over the speaker holder to keep it from flying off when releasing it. 3. Twist the tweezers away from the speaker and the holder should release from its catch on the front cover. 3/00021-1/FEA 209 544/90 A 19(62) Sony Ericsson Mobile Communications AB... - Page 20 • Perform the steps of “Reassembly” section starting at the note before step 13 to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 20(62) Sony Ericsson Mobile Communications AB...
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Page 21: Front Speaker, Speaker Holder, And Speaker Cloth
If the speaker holder is the only component being replaced, skip to step 8 and use a new speaker holder when proceeding. 5. Lift the speaker from front cover. 3/00021-1/FEA 209 544/90 A 21(62) Sony Ericsson Mobile Communications AB... - Page 22 If the front speaker is replaced, the front speaker audio reset software must be run on the phone. Instructions for running the speaker audio reset can be found in the Test Instruction, Mechanical. 3/00021-1/FEA 209 544/90 A 22(62) Sony Ericsson Mobile Communications AB...
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Page 23: Rf Port Cover
Two cushions and a spacer must be mounted on a new display before it can be used. The installation of these two cushions and the spacer are covered in the “Reassembly” section. 3/00021-1/FEA 209 544/90 A 23(62) Sony Ericsson Mobile Communications AB... -
Page 24: Flip Assembly
The camera module should come free from the camera connector. 3/00021-1/FEA 209 544/90 A 24(62) Sony Ericsson Mobile Communications AB... - Page 25 If the camera module is not parallel, check whether the camera module is completely seated down into the camera connector. • Perform the steps of “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 25(62) Sony Ericsson Mobile Communications AB...
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Page 26: Back Cover
2. Remove the stylus by sliding it away from the back cover as indicated. 3/00021-1/FEA 209 544/90 A 26(62) Sony Ericsson Mobile Communications AB... - Page 27 4. Using a pair of tweezers, lift the end of the stylus holder near the antenna off of its guide pin and gently work the stylus holder free from the back cover and set it aside. 3/00021-1/FEA 209 544/90 A 27(62) Sony Ericsson Mobile Communications AB...
- Page 28 NOTE! If the speaker cloth does not fall out of the speaker cavity into your hand, remove the speaker cloth from the back cover using a pair of tweezers. 3/00021-1/FEA 209 544/90 A 28(62) Sony Ericsson Mobile Communications AB...
- Page 29 3/00021-1/FEA 209 544/90 A 29(62) Sony Ericsson Mobile Communications AB...
- Page 30 17. Locate where a portion of the jog dial’s flex film is pressed down around an alignment peg protruding from the back cover. Using a pair of blunt tip tweezers, free the flex film from the alignment peg. 3/00021-1/FEA 209 544/90 A 30(62) Sony Ericsson Mobile Communications AB...
- Page 31 3/00021-1/FEA 209 544/90 A 31(62) Sony Ericsson Mobile Communications AB...
- Page 32 27. Place the vibrator over the vibrator cavity and gently press it into place. NOTE! Do not push on the vibrator contacts! 3/00021-1/FEA 209 544/90 A 32(62) Sony Ericsson Mobile Communications AB...
- Page 33 There should be a clear elastomer over the top of the two gold concentric rings. 30. Remove the audio jack cover from the audio jack hole. 3/00021-1/FEA 209 544/90 A 33(62) Sony Ericsson Mobile Communications AB...
- Page 34 35. Slide the leg of the audio jack cover through the hole in the new back cover indicated. 3/00021-1/FEA 209 544/90 A 34(62) Sony Ericsson Mobile Communications AB...
- Page 35 40. Insert the speaker cloth into the speaker cavity of the new back cover so that the side of the speaker cloth with the gasket is oriented away from the back cover as shown. 3/00021-1/FEA 209 544/90 A 35(62) Sony Ericsson Mobile Communications AB...
- Page 36 46. Work the stylus holder down into its cavity in the back cover. NOTE! Be careful not to damage the camera/ internet switch when installing the stylus holder. 3/00021-1/FEA 209 544/90 A 36(62) Sony Ericsson Mobile Communications AB...
- Page 37 48. With the stylus holder in place, install a M1.4 x 4MM screw in both screw holes and torque the screws into place using a torque driver set at 7N*cm and a JCIS No. 0 bit. 3/00021-1/FEA 209 544/90 A 37(62) Sony Ericsson Mobile Communications AB...
- Page 38 3 seconds to assure a good bond forms. 52. Install the stylus by sliding it into the hole in the outer surface of the back cover as indicated. 3/00021-1/FEA 209 544/90 A 38(62) Sony Ericsson Mobile Communications AB...
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Page 39: Internet Key
This part is heat stacked to back cover, therefore to replace this part you must replace the back cover of the phone. Refer to the “Back Cover” section of this document for instructions on replacing the back cover. 3/00021-1/FEA 209 544/90 A 39(62) Sony Ericsson Mobile Communications AB... -
Page 40: Camera Gasket
Make sure that an alignment peg protrudes through the hole at each end of the camera gasket. • Perform the steps of the “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 40(62) Sony Ericsson Mobile Communications AB... -
Page 41: Vibrator
If the conductive elastomer comes off during the removal of the microphone assembly, use a new microphone assembly. 1. Remove the microphone assembly from the microphone cavity in the back cover. 3/00021-1/FEA 209 544/90 A 41(62) Sony Ericsson Mobile Communications AB... - Page 42 If the microphone assembly is replaced, the microphone audio reset software must be run on the phone. Instructions for running the microphone audio reset can be found in the Test Instruction, Mechanical 3/00021-1/FEA 209 544/90 A 42(62) Sony Ericsson Mobile Communications AB...
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Page 43: Jog Dial
2. Locate where a portion of the jog dial’s flex film is pressed down around an alignment peg protruding from the back cover. Using a pair of blunt tip tweezers, free the flex film from the alignment peg. 3/00021-1/FEA 209 544/90 A 43(62) Sony Ericsson Mobile Communications AB... - Page 44 6. Once one of the latch features is free from the back cover, lift that latch feature away from the back cover while pressing inward on the dial itself until the jog dial assembly lifts from the back cover. 3/00021-1/FEA 209 544/90 A 44(62) Sony Ericsson Mobile Communications AB...
- Page 45 Make sure that an alignment peg protrudes through the hole at each end of the camera gasket. • Perform the steps of the “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 45(62) Sony Ericsson Mobile Communications AB...
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Page 46: Antenna Assembly
3. Once one side of the antenna assembly is free, repeat the same procedure at the antenna assembly’s other board latch. 3/00021-1/FEA 209 544/90 A 46(62) Sony Ericsson Mobile Communications AB... - Page 47 7. Orient the new antenna and the new antenna support so that the adhesive side of the antenna is towards of the curved outer surface of the antenna support. 3/00021-1/FEA 209 544/90 A 47(62) Sony Ericsson Mobile Communications AB...
- Page 48 3/00021-1/FEA 209 544/90 A 48(62) Sony Ericsson Mobile Communications AB...
- Page 49 14. Then press the antenna assembly down into the back cover until each end of the antenna assembly catches under the latches in the back cover that hold the antenna in place. 3/00021-1/FEA 209 544/90 A 49(62) Sony Ericsson Mobile Communications AB...
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Page 50: Memory Stick Cover
Assume that this part is being replaced instead of the back cover. A new part should be used in the place of the old part when reassembling. Limit the amount of disassembly to only that which is needed to replace this part. 3/00021-1/FEA 209 544/90 A 50(62) Sony Ericsson Mobile Communications AB... -
Page 51: Camera/Internet Key Switch
Perform the steps of “Disassembly” section before proceeding. Step-by-Step Instructions 1. Remove the two screws that are holding the stylus holder in the back cover using a torque driver with a JCIS No. 0 bit. 3/00021-1/FEA 209 544/90 A 51(62) Sony Ericsson Mobile Communications AB... - Page 52 5. Place a new piece of adhesive tape in the camera/internet key switch’s cavity oriented as shown. 3/00021-1/FEA 209 544/90 A 52(62) Sony Ericsson Mobile Communications AB...
- Page 53 8. Work the stylus holder down into its cavity in the back cover. NOTE! Be careful not to damage the camera/ internet switch when installing the stylus holder. 3/00021-1/FEA 209 544/90 A 53(62) Sony Ericsson Mobile Communications AB...
- Page 54 7N*cm and a JCIS No. 0 bit. • Perform the steps of the “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 54(62) Sony Ericsson Mobile Communications AB...
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Page 55: Stylus Holder
Use all new parts. 1. Remove the two screws that are holding the stylus holder in the back cover using a torque driver with a JCIS No. 0 bit. 3/00021-1/FEA 209 544/90 A 55(62) Sony Ericsson Mobile Communications AB... - Page 56 3. Obtain a new stylus holder and a stylus spring. 4. Insert the “L” shaped end of the spring into the hole shown. 5. Position the spring so that its rests in the groove as shown. 3/00021-1/FEA 209 544/90 A 56(62) Sony Ericsson Mobile Communications AB...
- Page 57 7. Place a piece of adhesive tape in the camera/internet key switch’s cavity oriented as shown. 3/00021-1/FEA 209 544/90 A 57(62) Sony Ericsson Mobile Communications AB...
- Page 58 10. Work the stylus holder down into its cavity in the back cover. NOTE! Be careful not to damage the camera/ internet switch when installing the stylus holder. 3/00021-1/FEA 209 544/90 A 58(62) Sony Ericsson Mobile Communications AB...
- Page 59 7N*cm and a JCIS No. 0 bit. • Perform the steps of the “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 59(62) Sony Ericsson Mobile Communications AB...
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Page 60: Water Indicator Label
4. Apply pressure to the water indicator label so that a good bond forms between the label and the circuit board. • Perform the steps of “Reassembly” section to complete the reassembly of this phone. 3/00021-1/FEA 209 544/90 A 60(62) Sony Ericsson Mobile Communications AB... -
Page 61: Label Replacement
4. Once the label is correctly positioned on the floor of the battery cavity, carefully smooth the label into place. • Install the battery and the battery door as described in the Reassembly section of this document. 3/00021-1/FEA 209 544/90 A 61(62) Sony Ericsson Mobile Communications AB... -
Page 62: Revision History
Working Instruction, Mechanical 5 Revision History Rev. Date Changes / Comments 2004-08-13 • Initial Release 3/00021-1/FEA 209 544/90 A 62(62) Sony Ericsson Mobile Communications AB...