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Technical Details; Components And Functional Parts; Accessories; Electrical Circuit - JMA SARATOGA Instruction Manual

Key cutting machine

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  • ENGLISH, page 9

Technical details

2.4
The main technical details are set out below:
Motor:
Single phase 220V, 50Hz, 0.18Kw,1500 rpm, 1.6 Amp.
"Block A" Milling tool:
Extra high-speed steel ø80 x 16 x5 mm.
"Block B" Milling tool:
Extra high-speed steel ø80 x 16 x 1.4 mm
(three cuts).
Speed:
530 rpm.
"Block A" Clamp:
Four positions.
"Block B" Clamp:
Three positions.
Displacement:
With sliding and turning shaft.
Lighting:
Halogen lamp.
Dimensions:
Width = 590 mm, Depth = 470 mm, Height = 260 mm.
Weight:
50 Kg.
2.5

Components and functional parts

2.5.1 Accessories

1
Wrench of 18.
2
Cutting-depth adjustment plate.
3
Shims for adjusting the tip stop.
4
Shim with recess for duplicating cruciform keys.
5
Cutting-depth adjustment plate, block "B".
6
Sided adjustment pieces, block "B".
7
Set of Allen keys (2.5, 3, 4, 5, 6).
8
Rod for changing milling tool (ø7x140).

2.5.2 Electrical circuit

The main components of electrical and electronic cir-
cuit are as follows:
1
220V current intake. 50Hz.
2
Connector strip
3
Transformer for 220V lamp. – 12v.
4
Lamp switch.
Halogen lamp.
5
General switch.
6
7
Pilot lamp.
8
Block "A" microswitch.
9
Block "B" microswitch.
10
Condenser.
11
Motor.
12
Security relay.
10
3
Copying keys
Duplicado de

4 sided clamp

3.1
The clamp is designed to secure a family of different
keys on each side. The figure shows the possibilities for
copying on each side of the clamp.
a) Copying keys with a support on the back:
Side 1: Keys with normal blade.
Side 2: Keys with narrow blade.
b) Copying by securing the key with the guide (profile).
Side 3 and Side 4.
c) Copying by securing the key with the guide (NEIMAN type)
See figure 7
3.2
Control and lateral adjustment "Block A"
Place the two adjustment keys (1) in the clamps. The head of
See figure 4
the adjustment key butts against the inside stop of side 1 or 2
of the clamp.
Now tighten the clamps.
Move the clamps with the adjustment keys (1) towards the co-
pying index (I) and the milling tool (F) so that the adjustment
keys are in the correct position with the copying index and the
milling tool. This can be done by pressing the button (P) and
moving the carriage gently over the copying index (I) and the
milling tool (F).
Should the notches in the adjustment keys not coincide with the
copying index and with the milling tool, proceed as follows:
Loosen the (T) screws in the support, and knock the side of the
block so that the copying index support moves to the right or
left in order to make this coincide with the notch in the corres-
ponding adjustment key.
See figure 5
The distance is now perfectly adjusted and the copying index and
the milling tool coincide with the respective recesses in the adjust-
ment keys. Now, tighten to lock the screws (T) in the support.
See figure 8
3.3
Control and adjustment of the cutting
depth of "Block A"
Disconnect the machine's power cable from mains electricity.
Place the two adjustment keys (1) in the clamps. The head of the
adjustment key butts against the inside stop of side 1 or 2 of the
clamp.
Move the clamps with the adjustment keys (1) towards the copying
index (I) and the milling tool (F) so that the adjustment keys rest
against the copying index and the milling tool. The machine carria-
ge is released by pressing the button (P).
Turn the milling tool with your hand. When the milling tool rubs slig-
htly against the adjustment keys, the machine is correctly adjusted.
If the milling tool turns freely, without rubbing, this indicates that
the milling tool is moving behind the tracer and is not cutting
sufficiently. On the other hand, if the milling tool is locked in the
adjustment key, the shows that the milling tool is moving ahead
of the tracer and is cutting excessively. If one of these two incidents
occurs, proceed as follows:
Loosen the set screw (J) that locks the copying index (I) and turning
the micrometric screw (H). See figure No. 3.
Bring the copying index forward or back until the milling tool turns
and rubs the adjustment key very slightly. Next, tighten the set screw
(J) of the copying index. The machine is now ready to operate.
See figure 9
with "Block A"
See figure 6
See figure 2

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