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Summary of Contents for SEW-Eurodrive MFI Series
- Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Manual Drive System for Decentralized Installation InterBus Interfaces and Field Distributors Edition 11/2009 16766415 / EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 4 Safety Notes ......................5 General information ..................5 Target group ....................5 Designated use ................... 5 Transportation, storage ................6 Installation ....................6 Electrical connection ................... -
Page 4: General Information
INTERBUS interfaces and field distributors. • All SEW-EURODRIVE’s technical documentation is available to download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.de. Structure of the safety notes The safety notes in these operating instructions are designed as follows:... -
Page 5: Safety Notes
If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General information Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. -
Page 6: Transportation, Storage
Safety Notes Transportation, storage 2.3.1 Safety functions ® Field distributors, fieldbus interfaces and MOVIMOT inverters may not perform safety functions unless these functions are described and expressly permitted. ® If MOVIMOT inverters are used in safe applications, you must observe the supplemen- ®... -
Page 7: Safe Disconnection
Safety Notes Safe disconnection A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for ® MOVIMOT drives prior to startup to ensure insulation. Safe disconnection ® MOVIMOT inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection. -
Page 8: Type Designations
Type Designations INTERBUS interfaces – Type designation Type Designations INTERBUS interfaces – Type designation MFI 21 A / Z11 A Variant Connection module: Z11 = for INTERBUS Z21 = for PROFIBUS Z31 = for DeviceNet and CANopen Z61 = for AS-Interface Variant 21 = 4 x I / 2 x O (connection via terminals) - Page 9 Type Designations INTERBUS field distributors – type designation 3.2.3 Example: MF../Z.6., MQ../Z.6. MFI21A/Z16F/AF0 Connection technology AF0 = Metric cable entry AF1 = with micro-style connector/M12 connector DeviceNet and CANopen AF2 = M12 plug connector for PROFIBUS AF3 = M12 plug connector for PROFIBUS + M12 plug connector for DC 24 V supply AF6 = M12 plug connector for...
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Page 10: Mechanical Installation
Mechanical Installation Installation instructions Mechanical Installation Installation instructions INFORMATION On delivery, field distributors are equipped with transportation protection covering the plug connector of the outgoing motor circuit (hybrid cable). This only guarantees enclosure IP40. To attain the specified enclosure rating, remove the transport protection and plug on the appropriate mating connector. - Page 11 Mechanical Installation MF.. / MQ.. fieldbus interfaces MF.. / MQ.. fieldbus interfaces MF../MQ.. fieldbus interfaces can be installed as follows: ® • Installation on MOVIMOT connection box • Installation in the field ® 4.2.1 Installation on MOVIMOT connection box 1. Remove knock outs on MFZ underside from the inside, as illustrated in the following figure: Z .
- Page 12 Mechanical Installation MF.. / MQ.. fieldbus interfaces ® 2. Install the fieldbus interface on the MOVIMOT connection box according to the following figure: . . / M 1138663947 Compact Manual – InterBus Interfaces and Field Distributors...
- Page 13 Mechanical Installation MF.. / MQ.. fieldbus interfaces 4.2.2 Installation in the field The following figure shows the installation of an MF../MQ.. in the field: Fieldbus interface: Z ../ M . . / M 1138749323 Length of screws min. 40 mm Compact Manual –...
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Page 14: Field Distributors
Mechanical Installation Field distributors Field distributors 4.3.1 Installation of MF../Z.3., MQ../Z.3. field distributors The following figure shows the mounting dimensions for ..Z.3. field distributors: 1138759307 4.3.2 Installation of MF../Z.6., MQ../Z.6. field distributors The following figure shows the mounting dimensions for ..Z.6. field distributors: 1138795019 Compact Manual –... - Page 15 Mechanical Installation Field distributors 4.3.3 Installation of MF../MM../Z.7., MQ../MM../Z.7. field distributors The following figure shows the mounting dimensions for ..Z.7. field distributors: 1138831499 4.3.4 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (size 1) The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 1): 1138843147 Compact Manual –...
- Page 16 Mechanical Installation Field distributors 4.3.5 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (size 2) The following figure shows the mounting dimensions for ..Z.8. field distributors (size 2) 1138856203 Compact Manual – InterBus Interfaces and Field Distributors...
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Page 17: Electrical Installation
Electrical Installation Installation planning considering EMC aspects Electrical Installation Installation planning considering EMC aspects 5.1.1 Notes on arranging and routing installation components Successful installation of decentralized drives depends on selecting the correct cables, providing correct grounding and a functioning equipotential bonding. You should always apply relevant standards. - Page 18 Electrical Installation Installation planning considering EMC aspects • Cable shield – The cable shield must have good EMC characteristics (high shield attenuation), – It must protect the cable mechanically and as a shield, – It must be connected with the unit's metal housing (via EMC metal cable glands) at the flat contact surface cable ends (see the further notes in this chapter on selection and correct installation of cable glands).
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Page 19: Installation Instructions For Fieldbus Interfaces, Field Distributors
MOVIMOT drives. • SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). Using such devices prevents the earth-leakage monitor mis-tripping due to the ground capacitance of the inverter. - Page 20 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 5.2.3 Permitted connection cross section and current carrying capacity of the terminals Power terminals X1, X21 Control terminals X20 (screw terminals) (cage clamp terminals) Connection cross section 0.2 mm – 4 mm 0.08 mm –...
- Page 21 Electrical Installation Installation instructions for fieldbus interfaces, field distributors ® This setup allows for the operation of a MOVIMOT drive in safety applications. For ® detailed information, refer to the "MOVIMOT MM..D Functional Safety" manual. Terminal assignment Name Function ® X40 1 24 V 24 V voltage supply for MOVIMOT for disconnection with emergency...
- Page 22 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 5.2.7 EMC metal cable glands Install the EMC metal cable glands from SEW as follows: 1141408395 Important: Cut off insulation foil [1], do not fold it back. Compact Manual – InterBus Interfaces and Field Distributors...
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Page 23: Connection With Interbus (Copper Line)
Electrical Installation Connection with INTERBUS (copper line) Connection with INTERBUS (copper line) 5.3.1 INTERBUS interfaces The MFI../MQI.. fieldbus interfaces can be operated on both the remote bus and the installation remote bus. The principal distinguishing feature between these types of interfaces is the structure of the bus cable. - Page 24 Electrical Installation Connection with INTERBUS (copper line) Line type The incoming remote bus is picked off from the preceding INTERBUS module using a D9-MFI (9-pin 9-pin D-sub plug. D-sub to MFI) Line type The INTERBUS module is connected using a 9-pin D-sub socket. MFI–D9 (MFI to MFZ11 (InterBus) 9-pin D-sub)
- Page 25 Electrical Installation Connection with INTERBUS (copper line) Line type A special INTERBUS installation remote bus terminal is required to open an installation CCO-I → MFI remote bus segment. The installation remote bus can be connected to this bus terminal (IP65 round (e.g.
- Page 26 Electrical Installation Connection with INTERBUS (copper line) ® 5.3.2 Connecting the MFZ11 connection module to MOVIMOT using the INTERBUS interface MFI.. / MQI.. MOVIMOT ® MFZ11 (INTERBUS) MFZ11 MFI.. MQI.. 24 V 1360905995 = Potential level 0 = Potential level 1 ®...
- Page 27 Electrical Installation Connection with INTERBUS (copper line) 5.3.3 Connection MFZ13 field distributor with MFI../MQI.. interface (installation remote bus connection) Line type IP65 round connector → MFI../MQI.. terminals CCO-I → MFI A special INTERBUS installation remote bus terminal is required to open an installation remote bus segment.
- Page 28 Electrical Installation Connection with INTERBUS (copper line) Terminal assignment Name Direction Function Input Incoming remote bus, negated data send direction (green) Input Incoming remote bus, data send direction (yellow) Input Incoming remote bus, negated data reception direction (pink) Input Incoming remote bus, data reception direction (gray) Reference potential (brown) Output Outgoing remote bus, negated data send direction (green)
- Page 29 Electrical Installation Connection with INTERBUS (copper line) MFZ13 connection module with MFI32/MQI32 INTERBUS interface 4 mm (A WG10) MFI32 MQI32 2.5 mm (AWG12) 4 mm (AWG10) MFZ13 9 10 1 Kl.3/X21 Kl.1/X21 Kl.2/X20 Kl.1/X RBST Kl.4 /X20 PE 6 Kl.3 /X20 +24V 7 /X20...
- Page 30 Electrical Installation Connection with INTERBUS (copper line) Terminal assignment Name Direction Function Input Incoming remote bus, negated data send direction (green) Input Incoming remote bus, data send direction (yellow) Input Incoming remote bus, negated data reception direction (pink) Input Incoming remote bus, data reception direction (gray) Reference potential (brown) Output Outgoing remote bus, negated data send direction (green)
- Page 31 Electrical Installation Connection with INTERBUS (copper line) 5.3.4 Connection MFZ16, MFZ17, MFZ18 field distributors with MFI../MQI.. INTERBUS interfaces (installation remote bus connection) Line type IP65 round connector → MFI../MQI.. terminals CCO-I → MFI A special INTERBUS installation remote bus terminal is required to open an installation remote bus segment.
- Page 32 Electrical Installation Connection with INTERBUS (copper line) Terminal assignment Name Direction Function X20 1 Input Incoming remote bus, negated data send direction (green) Input Incoming remote bus, data send direction (yellow) Input Incoming remote bus, negated data reception direction (pink) Input Incoming remote bus, data reception direction (gray) Reference potential (brown)
- Page 33 Electrical Installation Connection with INTERBUS (copper line) MFZ16, MFZ17, MFZ18 connection module with MFI32/MQI32 INTERBUS interface MFZ16 4 mm (A WG10) MFZ17 2.5 mm (AWG12) MFZ18 MFI32 MQI32 Kl.13 Kl.11 Kl.2 Kl.1 RBST Kl.4 PE 6 Kl.3 +24V 7 Kl.5 YE/GN 0V 8 1361594891...
- Page 34 Electrical Installation Connection with INTERBUS (copper line) Terminal assignment Name Direction Function X20 1 Input Incoming remote bus, negated data send direction (green) Input Incoming remote bus, data send direction (yellow) Input Incoming remote bus, negated data reception direction (pink) Input Incoming remote bus, data reception direction (gray) Reference potential (brown)
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Page 35: Connecting Interbus With Fiber-Optic Cable
Electrical Installation Connecting INTERBUS with fiber-optic cable Connecting INTERBUS with fiber-optic cable 5.4.1 Connecting the communication and the DC 24 V voltage supply INTERBUS and the DC 24 V supply are installed using rugged line connectors. 1361730571 FO (INTERBUS remote bus) US1/ US2 voltage supply INFORMATION •... - Page 36 Electrical Installation Connecting INTERBUS with fiber-optic cable WARNING Assembling the connectors when energized. Damage due to overvoltage or short circuit. Only install the connector plugs when they are de-energized. Prior to assembling the connectors disconnect the voltage supply. WARNING Improper handling of the connector clips. Damage to the clip.
- Page 37 Electrical Installation Connecting INTERBUS with fiber-optic cable Pin assignment +US1 +US1 +US1 +US1 +US2 +US2 +US2 +US2 1362657291 5.4.4 Cable installation Cabling for the plug connectors requires maintaining a distance that is dependent on the bending radius of the cable type being used (observe the project planning and installa- tion guidelines concerning rugged line connection technology from Phoenix-Contact).
- Page 38 Electrical Installation Connecting INTERBUS with fiber-optic cable 5.4.5 Sample topology of an INTERBUS design with rugged line connection INTERBUS interface component MFI. 3 MFI. 3 Rugged line bus terminal Blind connector Remote bus line MFI. 3 MFI. 3 MFI. 3 Blind connector 1362981259...
- Page 39 Electrical Installation Connecting INTERBUS with fiber-optic cable 5.4.6 Connecting the MFZ11 connection module using INTERBUS interface MFI23 / MFI33 MOVIMOT ® MFZ11 (I NTER US MFZ11 MFI23 MFI33 1363048203 = Potential level 0 = Potential level 1 ® For separate MFZ11/MOVIMOT installation: ®...
- Page 40 Electrical Installation Connecting INTERBUS with fiber-optic cable 5.4.7 Connecting the MFZ13 field distributor with MFI23/MFI33 4 mm (AWG10) 2.5 mm (AWG12) 4 mm (AWG10) MFI23 MFZ13 MFI33 1363115531 = Potential level 0 = Potential level 1 = Potential level 2 5.4.8 Connecting the MFZ16, MFZ17, MFZ18 field distributor with MFI23/MFI33 MFZ16...
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Page 41: Connection Of Mf
Electrical Installation Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O) Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O) The fieldbus interfaces are connected via terminals or M12 plug connectors. 5.5.1 Connecting the fieldbus interfaces via terminals For fieldbus interfaces with 4 digital inputs and 2 digital outputs: MF.21 MFZ.1 MFZ.7... - Page 42 Electrical Installation Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O) For fieldbus interfaces with 6 digital inputs: MFZ.1 MFZ.6 MF.32 MQ.32 in combination with MFZ.7 MF.33 MFZ.8 1141764875 = Potential level 1 Name Direction Function X20 19 Input Switching signal of sensor 1 0V24 reference potential for sensor 1 V024 Output...
- Page 43 Electrical Installation Connection of MF../MQ.. fieldbus interface inputs / outputs (I/O) 5.5.2 Connecting the fieldbus interfaces via M12 plug connector MF.22, MQ.22, MF.23 fieldbus interfaces with four digital inputs and two digital outputs: • Connect sensors/actuators using either M12 sockets or terminals •...
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Page 44: Hybrid Cable Connection
Electrical Installation Hybrid cable connection Hybrid cable connection ® 5.6.1 Hybrid cable between MFZ.3. or MFZ.6. field distributor and MOVIMOT (part number 0186 725 3) MFZ.3 MFZ.6 1146765835 Terminal assignment ® MOVIMOT terminal Wire color/hybrid cable designation Black/L1 Black/L2 Black/L3 24 V Red/24 V White/0 V... -
Page 45: Pc Connection
Electrical Installation PC connection 5.6.2 Hybrid cable between MFZ.7. or MFZ.8. field distributor and AC motors (part number 0 186 742 3) MFZ.8 MFZ.7 1147265675 The outer shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland. -
Page 46: Important Notes On Startup
Important notes on startup Important notes on startup INFORMATION ® The following chapters describe the startup procedure for MOVIMOT MM..D and C in ® Easy mode. For information on the startup of MOVIMOT MM..D in Expert mode, refer ® to the "MOVIMOT MM..D"... -
Page 47: Startup With Mfi
Startup with MFI.. INTERBUS Interface (Copper Line) Startup procedure Startup with MFI.. INTERBUS Interface (Copper Line) Startup procedure 1. It is essential to observe the safety and warning instructions of chapter "Important notes on startup" when working on the fieldbus interface or field distributor. ®... - Page 48 Startup with MFI.. INTERBUS Interface (Copper Line) Startup procedure 8. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of ® the MOVIMOT inverter. The ramp times are based on a setpoint step change of 50 Hz.
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Page 49: Setting The Mfi Dip Switch
Startup with MFI.. INTERBUS Interface (Copper Line) Setting the MFI DIP switch Setting the MFI DIP switch ® MFI DIP switches 1 to 6 make it possible to set the MOVIMOT process data width, the MFI operating mode and the physical continuation of the ring circuit. 7.2.1 Process data length, operating mode ®... -
Page 50: Meaning Of The Led Display
Startup with MFI.. INTERBUS Interface (Copper Line) Meaning of the LED display Meaning of the LED display The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED for displaying system faults. 1382338059 7.3.1 LED UL "U Logic" (green) State Meaning Remedy... - Page 51 Startup with MFI.. INTERBUS Interface (Copper Line) Meaning of the LED display 7.3.4 LED RD "Remote Bus Disable" (red) State Meaning Remedy • Outgoing remote bus is switched off (only in case of an error). • Outgoing remote bus not switched off 7.3.5 LED TR "Transmit"...
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Page 52: Startup With Mfi
Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Startup procedure Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Startup procedure 1. It is essential to observe the safety and warning instructions of chapter "Important notes on startup" when working on the fieldbus interface or field distributor. ®... - Page 53 Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Startup procedure 8. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of ® the MOVIMOT inverter. The ramp times are based on a setpoint step change of 50 Hz.
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Page 54: Setting The Dip Switches
Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Setting the DIP switches Setting the DIP switches ® The MOVIMOT process data width and MFI operating mode can be set with MFI DIP switches 1 to 8. 8.2.1 Process data length, operating mode ®... -
Page 55: Meaning Of The Led Display
Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Meaning of the LED display Meaning of the LED display The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED for displaying system faults. SYS-F 1383326987 8.3.1 LED UL "U Logic" (green) State Meaning Remedy... - Page 56 Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Meaning of the LED display 8.3.4 LED RD "Remote Bus Disable" (yellow) State Meaning Remedy • Outgoing remote bus is switched off (only in case of an error). • Outgoing remote bus not switched off 8.3.5 LED TR "Transmit"...
- Page 57 Startup with MFI.. INTERBUS Interface (Fiber Optic Cable) Meaning of the LED display 8.3.7 VS1 (green) Monitoring the supply voltage V State Meaning not available Flashing below the permitted voltage range available 8.3.8 VS2 (green) Monitoring the supply voltage V State Meaning available...
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Page 58: Startup With Mqi
Startup with MQI.. INTERBUS Interface (Copper Line) Startup procedure Startup with MQI.. INTERBUS Interface (Copper Line) Startup procedure 1. It is essential to observe the safety and warning instructions of chapter "Important notes on startup" when working on the fieldbus interface or field distributor. ®... - Page 59 Startup with MQI.. INTERBUS Interface (Copper Line) Startup procedure 8. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 of ® the MOVIMOT inverter. The ramp times are based on a setpoint step change of 50 Hz.
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Page 60: Mqi Dip Switch Settings
Startup with MQI.. INTERBUS Interface (Copper Line) MQI DIP switch settings MQI DIP switch settings The following figures shows the factory setting for the MQI DIP switch: NEXT res. PCP 2 PCP 1 1383519243 Setting the process data length Setting the PCP length Reserved, position = OFF NEXT/END switch 9.2.1... -
Page 61: Meaning Of The Led Display
Startup with MQI.. INTERBUS Interface (Copper Line) Meaning of the LED display PCP channel The PCP channel can be set to 0 to 4 words. At least one word must be set to enable parameter data exchange. Higher settings increase the transmission speed. The following figure shows possible settings for the PCP channel: 0 PCP words 1 PCP word... - Page 62 Startup with MQI.. INTERBUS Interface (Copper Line) Meaning of the LED display SYS-F 1389537547 9.3.1 LED UL "U Logic" (green) State Meaning Remedy • Supply voltage is present • Supply voltage is • Check the DC 24 V voltage supply and wiring missing of the MQI.
- Page 63 Startup with MQI.. INTERBUS Interface (Copper Line) Meaning of the LED display 9.3.4 LED RD "Remote Bus Disable" (red) State Meaning Remedy • Outgoing remote bus is switched off (only in case of an error). • Outgoing remote bus not switched off 9.3.5 LED TR "Transmit"...
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Page 64: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity EC Declaration of Conformity 6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,027 SRVVLEO\ LQ FRQQHFWLRQ ZLWK $& PRWRU DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&... - Page 68 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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