Page 1 *25892339_0520* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Mechatronic Drive Unit ® MOVIMOT advanced DRN..DAC.. (AS-Interface) Edition 05/2020 25892339/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of contents Table of contents General information........................ 6 About this documentation .................... 6 Other applicable documentation .................. 6 Structure of the safety notes ................... 6 Decimal separator in numerical values ................ 8 Rights to claim under limited warranty ................ 8 Product names and trademarks.................. 8 Copyright notice ...................... 8 ®...
Page 4 Table of contents EMC cable glands...................... 55 Plug connectors ...................... 56 5.10 Optional plug connector assignment................ 65 5.11 Plug connector assignment at the electronics cover............. 90 5.12 PC connection....................... 91 Startup ............................. 97 Startup notes......................... 97 Startup requirements .................... 99 Parameterization mode.................... 101 Control elements...................... 102 DIP switches ....................... 106 Startup procedure ....................... 110 Startup with the CBG21A keypad ................ 113 Startup with the CBG11A keypad ................ 115...
Page 5 Table of contents 11.1 Conformity........................ 231 11.2 General information .................... 232 11.3 Technical data...................... 233 11.4 Braking resistors ...................... 245 11.5 Technical data of the brake.................. 250 11.6 Surface protection....................... 251 11.7 Line choke........................ 252 11.8 Screw fittings....................... 254 11.9 Connection cables ...................... 256 11.10 Mounting positions ...................... 258 11.11 Dimension drawings of the drive unit ................ 259 11.12 Dimension drawings of plug connectors in the electronics cover ....... 276...
Page 6: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
Page 7 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.
Page 8: Decimal Separator In Numerical Values
General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.
Page 9: Safety Notes For Movimot Advanced
® Safety notes for MOVIMOT advanced Preliminary information ® Safety notes for MOVIMOT advanced Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation.
Page 10: Target Group
® Safety notes for MOVIMOT advanced Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...
Page 11: Designated Use
Do not use the product as a climbing aid. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. 2.4.2 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: •...
Page 12: Transportation
® Safety notes for MOVIMOT advanced Transportation Transportation Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product is damaged, it must not be assembled, installed or started up. The lifting eye is designed to carry only the mass of the motor without gear unit.
Page 13: Installation/Assembly
® Safety notes for MOVIMOT advanced Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.
Page 14: Electrical Installation
® Safety notes for MOVIMOT advanced Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.9.1 Stationary application Necessary preventive measure for the product is:...
Page 15: Device Structure
Device structure MOVIMOT® advanced drive unit Device structure MOVIMOT® advanced drive unit ® MOVIMOT advanced drive unit ® The following figure shows an example of the MOVIMOT advanced drive units: DRN80MK4../DAC DRN80M4../BE../DAC 32537401611 Electronics cover Connection box for cable glands AC asynchronous motor AC asynchronous motor with brake ®...
Page 16: Cable Entry Position
Device structure Cable entry position Cable entry position The device is equipped with the following cable entries: • Position X + 2 + 3 – X: 2 x M25 x 1.5 + 2 x M16 x 1.5 + 1 x M16 x 1.5 (only for option /PE) –...
Page 17: Nameplate Positions
Device structure Nameplate positions Nameplate positions ® The 2 nameplates for MOVIMOT advanced can be found on positions X and 2. 3.3.1 Overview The following figure shows the positions of the nameplates: 76646 Bruchsal / Germany KA47 DRN80M 01.1234567890.0001.20 VPWM 3~IEC60034 Inverter duty Hz 50 r/min 1440/74...
Page 18: Example Nameplate And Type Designation Of The Drive Unit
TEFC Made in Germany 32420513931 2D QR Code. Includes the serial number and a link to the drive unit data on the SEW-EURODRIVE website (IoT Label). Type designation of the drive unit Serial number Nominal input voltage of the drive unit Nominal input current of the drive unit Nominal output current of the assigned electronics cover (inverter) 0055 = 5.5 A...
Page 19 Device structure Example nameplate and type designation of the drive unit Nameplate of the motor 76646 Bruchsal / Germany KA47 DRN80M 01.1234567890.0001.20 VPWM 3~IEC60034 Inverter duty Hz 50 r/min 1440/74 V230/400 A3,05/1,75 kW 0.75 S1 100% IP 54 0,74 82.9% 82.9% 80.7% Th.Kl.
Page 20 Device structure Example nameplate and type designation of the drive unit Number of poles 4 = 4-pole motor BE1 Brake BE03 = BE03 brake BE05 = BE05 brake BE1 = BE1 brake BE2 = BE2 brake BE5 = BE5 brake Brake options HF = Manual brake release, lockable HR = Manual brake release, automatic disengaging function...
Page 21: Examples For The Optional Nameplate "Electrical Regulations Ul/Ce" (In Preparation)
Device structure Examples for the optional nameplate "Electrical regulations UL/CE" (in preparation) Examples for the optional nameplate "Electrical regulations UL/CE" (in preparation) Examples for the optional nameplate "Plug connector positions" The nameplate is not attached to the device. If the nameplate "Plug connector posi- tions"...
Page 22: Electronics
Device structure Electronics Electronics 3.7.1 Electronics cover (inside) and connection box The following figure shows the connection box and the bottom side of the electronics cover: 3 5 6 [17] [18] [19] [17][21] [18] [1] [17] [18] [17] [16] [15] [14] [13] [12] [11] [10]...
Page 23: Example Nameplate And Type Designation Of Electronics
Device structure Example nameplate and type designation of electronics 3.7.2 Electronics cover (outside) The following figure shows one of the electronics cover designs using one size as an example: 9007228529750667 LED displays and designation plate of electronics cover Potentiometer f1 (underneath the screw plug) Potentiometer f2 (underneath the screw plug) Plug connectors Example nameplate and type designation of electronics...
Page 24 Device structure Example nameplate and type designation of electronics – 0020 Nominal output current of the electronics cover 0020 = 2.0 A 0025 = 2.5 A 0032 = 3.2 A 0040 = 4.0 A 0055 = 5.5 A – Connection voltage 5 = AC 500 V Power section design EMC 0 = Basic interference suppression 1 = IT system design Connection type...
Page 25: Example Nameplate And Type Designation Of Connection Unit
Device structure Example nameplate and type designation of connection unit Example nameplate and type designation of connection unit 3.9.1 Nameplate The following figure gives an example of a nameplate of the connection unit. For the structure of the type designation, refer to chapter "Type designation of the connection unit".
Page 26 Device structure Example nameplate and type designation of connection unit Version Option ® DI = Digital interface (MOVILINK DDI) ® DE = Digital interface (MOVILINK DDI) with encoder evaluation ® Operating Instructions – MOVIMOT advanced...
Page 27: Mechanical Installation
Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Adhere to the safety notes during installation. WARNING Improper installation/disassembly of drive unit and mount-on components. Serious injuries. • Adhere to the notes about installation and disassembly. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system).
Page 28: Installation Requirements
Mechanical installation Installation requirements 4.2.1 Installation tolerances for motor shaft ends The following table shows the permitted tolerances of the shaft ends and flanges of the drive unit. Shaft end Flanges Diameter tolerance according to Centering shoulder tolerance according EN 50347 to EN 50347 •...
Page 29: Setting Up The Drive Unit
Mechanical installation Setting up the drive unit Setting up the drive unit 4.4.1 Notes • Only install the drive unit on a level, low-vibration, and torsionally rigid support structure. • Observe the mounting position specified on the motor nameplate. • Thoroughly remove any anti-corrosion agent from the shaft end.
Page 30 Mechanical installation Setting up the drive unit 4.4.2 Electronics cover WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. NOTICE Loss of the guaranteed degree of protection. Possible damage to property. •...
Page 31 Mechanical installation Setting up the drive unit Removing the electronics cover The following figure shows how you can lever off the electronics cover in the intended places: 25337977611 4.4.3 Installation in damp areas or in the open Drive units are supplied in corrosion-resistant design for use in damp areas or in the open.
Page 32 Mechanical installation Setting up the drive unit 4.4.6 Pressure compensation on electronics (option /PE) Designs with included pressure compensation fitting (option /PE) On designs with an included pressure compensation fitting (option /PE), install the fit- ting depending on the mounting position used. The tightening torque is 4.0 Nm. The following table shows the installation positions depending on the mounting posi- tions: Mounting positions...
Page 33: Tightening Torques
Mechanical installation Tightening torques Tightening torques WARNING Risk of burns due to hot surfaces. Serious injuries. • Let the devices cool down before touching them. 4.5.1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW‑EURODRIVE with 2.5 Nm: Example The following figure shows an example.
Page 34 Mechanical installation Tightening torques 4.5.2 Cable glands Tightening torques Tighten the EMC cable glands optionally supplied by SEW‑EURODRIVE to the fol- lowing torques: Screw fitting Part Content Size Outer Tighten- number cable di- ameter torque EMC cable glands 18204783 10 pieces M16 × 1.5 5 to 9 mm 4.0 Nm (nickel-plated brass) 18204805 10 pieces...
Page 35 Mechanical installation Tightening torques ® 4.5.3 MOVIMOT advanced electronics cover Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm. 9007228366777483 ® Operating Instructions – MOVIMOT advanced...
Page 36: Electrical Installation
Electrical installation Installation planning taking EMC aspects into account Electrical installation INFORMATION Adhere to the safety notes during installation. Installation planning taking EMC aspects into account 5.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
Page 37 Electrical installation Installation planning taking EMC aspects into account Example 32170568459 The mechanical installation of a drive unit with hollow shaft does not create a conductive connection of drive unit and mounting plate. In this case, a low-im- pedance, Hf-capable equipotential bonding [4] is required. The mechanical in- stallation of a drive unit without hollow shaft creates a conductive connection of drive unit and mounting plate.
Page 38: Equipotential Bonding At The Connection Box
Electrical installation Equipotential bonding at the connection box Equipotential bonding at the connection box Another option for HF-capable equipotential bonding at a connection box is the follow- ing cable gland with M6 stud bolt: 3884960907 Tightening torque Tightening torque Part number of the cable gland of the M6 nut for stud bolt...
Page 39: Installation Instructions
Electrical installation Installation instructions Installation instructions 5.3.1 Permitted voltage systems Information on voltage systems Information on permissibility TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Use is only permitted with electronics cover in non-grounded star point IT system design (...-513-..).
Page 40 Electrical installation Installation instructions Line terminals X1a Observe the permitted cable cross sections for installation: Line terminals X1a Without conductor end With conductor end sleeve sleeves (with or without plastic collar) Connection cross sec- 0.5 mm – 6 mm 0.5 mm – 4 mm tion Stripping length 13 mm – 15 mm...
Page 41 Electrical installation Installation instructions 5.3.5 Actuating line terminals X1a Adhere to the following sequence when actuating the line terminals X1a: Line terminals X1a (the following figure shows a schematic illustration) 25649924107 5.3.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when you activate the terminals X3 for the braking resistor: Terminals X3 for the braking resistor (the following figure shows a schematic illustration)
Page 42 Electrical installation Installation instructions 5.3.7 Activating control terminals X9 Adhere to the following sequence when you activate the X9 control terminals: X9 control terminals (the following figure shows a schematic illustration) 25657187979 5.3.8 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used.
Page 43 Electrical installation Installation instructions 5.3.10 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm. • Observe the following notes regarding PE connection. Impermissible assembly Recommendation: Assembly with solid connecting...
Page 44 Electrical installation Installation instructions Leakage currents Earth-leakage currents ≥ 3.5 mA can occur during normal operation. In order to fulfill EN 61800-5-1, observe the following notes: • The protective earth (PE) connection must meet the requirements for systems with high earth-leakage currents. • This usually means –...
Page 45 Electrical installation Installation instructions 5.3.12 Installation above 1000 m amsl You can install the drive units at altitudes from 1000 m to a maximum of 3800 m above sea level provided the following conditions are met. • The nominal motor current I is reduced due to the reduced cooling above 1000 m (see chapter "Technical data and dimension sheets").
Page 46: Installation Topology
Electrical installation Installation topology Installation topology ® The following figure shows the basic installation topology with MOVIMOT advanced: Safety relay Optionally AS-Interface Supply system Master AS-Interface Back-up AUX-PWR (24V) fuse/line protection Control cabinet level Field level DAC.. ® MOVIMOT advanced DAC..
Page 47: Terminal Assignment
Electrical installation Terminal assignment Terminal assignment INFORMATION The terminals X3 for connecting the braking resistor can be connected to an optional, internal braking resistor. As an alternative, you an connect an external braking resis- tor if the power rating of this braking resistor is not sufficient. Proceed as follows to do so: •...
Page 48 Electrical installation Terminal assignment Assignment Terminal Name Marking Function Brown Line connection, phase L1 – IN Line termi- Black Line connection, phase L2 – IN nals Gray Line connection, phase L3 – IN Without op- 11 L1 Brown Line connection, phase L1 – OUT tion /D11 (switch dis- 12 L2...
Page 49 Electrical installation Terminal assignment Assignment Terminal Name Marking Function F_STO_P1 Yellow Input STO+ control termi- F_STO_P1 Yellow Input STO+ nals (to loop through) 0V24_OUT – 0V24 reference potential for DC 24 V output 24V_OUT – DC 24 V output DI01 – Digital input DI01 DI02 –...
Page 50 Electrical installation Terminal assignment The following figure shows the factory-installed jumpers at the X9 terminals: 11 12 13 14 15 16 21 22 23 24 25 26 29006177419 These jumpers are not present in the following designs: • Designs with plug connectors with STO function. For additional information, refer to chapter "Functional safety".
Page 51: Connection Diagram
Electrical installation Connection diagram Connection diagram F11/F12/F13 F11/F12/F13 ® MOVIMOT advanced DRN..DAC Line terminals Engineering interface Line terminals Switch disconnector Braking resistor Control terminals AS-Interface X4271 32273687819 Jumpers installed at the factory for designs without plug connectors with STO function. For additional information, refer to chapter "Functional safety". Line terminals X1 only without switch disconnector Line terminals X1a only with switch disconnector For terminal assignment, refer to chapter "Terminal assignment".
Page 52: Cable Routing And Cable Shielding
Electrical installation Cable routing and cable shielding Cable routing and cable shielding 5.7.1 Accessory bag with installation equipment (part number 18241395) INFORMATION For some installation variants, you do not need all the parts of the accessory kit. The delivery of each drive unit includes the following accessory bag with installation materials for cable shielding (exception: Does not apply when all possible connections were ordered in plug connector design): •...
Page 53 Electrical installation Cable routing and cable shielding 5.7.2 General installation options The following figure shows the general installation options. The following chapters show common examples and contain important notes on cable selection and cable routing. 25205817355 ® Operating Instructions – MOVIMOT advanced...
Page 54 Electrical installation Cable routing and cable shielding 5.7.3 Installation with separately routed AS-Interface/AUX-PWR cable Notes on cable routing and shielding – Recommended cable routing Note the following when routing and shielding the cables: • Cable selection – For cable selection, observe chapter "Technical data and dimension sheets / connection cables"...
Page 55: Emc Cable Glands
Electrical installation EMC cable glands EMC cable glands 5.8.1 Cable shielding (alternative) As an alternative to using shield clamps for shielded cables (e.g. control cables, STO cables, power cables), you can use EMC cable glands, which are available as an op- tion, to connect the shield.
Page 56: Plug Connectors
Electrical installation Plug connectors Plug connectors 5.9.1 Representation of connections The wiring diagrams of the plug connectors depict the contact end of the connections. 5.9.2 Designation key The designation of plug connectors is specified according to the following key: Terminal Group 1 = Power input 2 = Power output...
Page 57 Using prefabricated cables with plug connectors SEW-EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the units. The cables available from SEW-EURODRIVE meet all the require- ments necessary for the functions of the unit and the connected components. The devices under consideration are always the basic devices including all connected components and corresponding connection cables.
Page 58 Electrical installation Plug connectors Using third-party cables with plug connectors If third-party cables are used – even if these cables are technically adequate – SEW‑EURODRIVE does not accept any liability and cannot guarantee unit properties or functions. If you use third-party cables for connecting the device and connected components, en- sure their compliance with applicable national regulations.
Page 59 Electrical installation Plug connectors ® 5.9.4 Plug connector positions of the MOVIMOT advanced DAC drive unit The following figure shows possible plug connector positions: X5504 X4142 X5135 X1524 X5504 X5505 X4142 X5135 X1524 X2242 X1206 X1203_2 X1203_1 X5136 X1206 X2242 X1203_1 X1203_2 X5136...
Page 60 Electrical installation Plug connectors Plug connectors Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1203_2 X2242 AC 400 V connection (OUT) X, 2 or 3 • X5136 X5504 Yellow STO (3-core connection) X, 2 or 3 •...
Page 61 Electrical installation Plug connectors 5.9.5 Plug connector positions at the electronics cover The following figure shows the positions of the potentiometers and plug connectors. X4271 9007228262118411 Designation Function Potentiometer f1 (underneath the screw plug) Potentiometer f2 (underneath the screw plug) X4271 AS-Interface ®...
Page 62 Electrical installation Plug connectors 5.9.6 Plug connector variants M12 plug connector at the connection box M12 plug connectors at the connection box are pre-installed so they match the con- nection cables provided by SEW‑EURODRIVE. Customers can adjust the orientation of plug connectors if required. The following figure shows a schematic illustration with the permitted tightening torques: 6 Nm...
Page 63 Electrical installation Plug connectors M23 plug connector CAUTION Possible damage of the right-angle connector when rotated without mating con- nector. Irreparable damage to the thread, damage to the sealing surface. • Do not use pliers to adjust the right-angle connector before connecting it. CAUTION Loss of the guaranteed degree of protection.
Page 64 Electrical installation Plug connectors 5.9.7 Using plug connectors assembled by yourself The power plug connectors for assembling connection cables yourself, and the corre- sponding assembly tool set is available for order from TE Connectivity - Intercontec products. Contact TE Connectivity - Intercontec products if the order designation is not available in the online order system of Intercontec.
Page 65: Optional Plug Connector Assignment
Electrical installation Optional plug connector assignment 5.10 Optional plug connector assignment WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries • Switch off the line voltage. • Never plug or unplug plug connectors while they are energized. 5.10.1 X1203_1 and X1203_2: AC 400 V connection The following table shows information about this connection:...
Page 66 Electrical installation Optional plug connector assignment Connection cables The following tables list the cables available for this connection: Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 1.5 mm...
Page 67 Electrical installation Optional plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male ®...
Page 68 Electrical installation Optional plug connector assignment Cable cross section 4.0 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18127487 600-PVC AC 500 V 18133975 M23, coding M23, coding ring: black, ring: black, male...
Page 69 Electrical installation Optional plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross-sec- type tion/operat- ing voltage ® HELUKABEL Variable 4 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (Halogen-free) Open M23, coding ring: black, male ® HELUKABEL Variable 4 mm –...
Page 70 Electrical installation Optional plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated plug connectors...
Page 71 Electrical installation Optional plug connector assignment 5.10.2 X1206: AC 400 V connection (IN) The following table shows information about this connection: Function AC 400 V connection (IN) Connection type MQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...
Page 72 Electrical installation Optional plug connector assignment 5.10.3 X2242: AC 400 V connection (OUT) The following table shows information about this connection: Function AC 400 V connection (OUT) Connection type MQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (current load max. 16 A) Connection diagram Assignment Contact...
Page 73 Electrical installation Optional plug connector assignment 5.10.4 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • Do not use the 24 V output (pins 1 and 3) for safety-related applications. • Only jumper the STO connection with 24 V if the device does not have to fulfill any safety function.
Page 74 Electrical installation Optional plug connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
Page 75 Electrical installation Optional plug connector assignment Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex Variable...
Page 76 Electrical installation Optional plug connector assignment Connection of cables with open end HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28110978, 28110943 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly...
Page 77 Electrical installation Optional plug connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28111001, 28111036 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/ fication Core...
Page 78 Electrical installation Optional plug connector assignment 5.10.5 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
Page 79 Electrical installation Optional plug connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Cable type...
Page 80 Electrical installation Optional plug connector assignment Connection cables Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, A‑coded, male female CE/UL: igus chainflex Variable...
Page 81 Electrical installation Optional plug connector assignment Connection of cables with open end HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117808, 28110986 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly...
Page 82 Electrical installation Optional plug connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117816, 28111044 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact color/core fication cross sec-...
Page 83 Electrical installation Optional plug connector assignment 5.10.6 STO jumper plug (3-core) WARNING Safe disconnection of the device is not possible when using the STO jumper plug. Severe or fatal injuries. • Only use use the STO jumper plug if the device is not used to fulfill any safety function.
Page 84 Electrical installation Optional plug connector assignment 5.10.7 X5136: Digital inputs, relay output The following table shows information about this connection: Function Digital inputs, relay output Connection type M23, female, male thread, TE Connectivity - Intercontec products, P insert, SpeedTec equipment, 12‑pin, 0°-coded, coding ring: without, protected against con- tact Connection diagram Assignment...
Page 85 Electrical installation Optional plug connector assignment Connection cable INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table provides an overview of the cables available for this connection: Connection cable Conformity/ Cable type...
Page 86 Electrical installation Optional plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- ber: Part numbers 11741457 Assembly Open cable end Description Prefabricated plug connectors Core Identi- Assembly Signal Contact...
Page 87 Electrical installation Optional plug connector assignment 5.10.8 X5135: Digital inputs The following table shows information about this connection: Function Digital inputs Connection type M12, 5‑pin, female, A‑coded, color: black Connection diagram Assignment Contact Signal Description +24V DC 24 V sensor supply DI02 Digital input DI02 0V24 0V24 reference potential for sensors...
Page 88 Electrical installation Optional plug connector assignment 5.10.10 X4142: Engineering interface The following table shows information about this connection: Function Engineering interface (CAN) Connection type M12 SPEEDCON, 5‑pin, female, B‑coded, color: black Connection diagram Assignment Contact Signal Description Res. Reserved 24V_OUT DC 24 V auxiliary output 0V24_OUT 0V24 reference potential...
Page 89 Electrical installation Optional plug connector assignment Connection cables The following table provides an overview of the cables available for this connection: Connection cables Conformity/ Length/in- Operating part num- stallation voltage type Connection to interface adapter USM21A: 3.0 m DC 60 V 28139038 M12 SPEED- RJ10 CON, 5-pin, B- coded, male...
Page 90: Plug Connector Assignment At The Electronics Cover
Electrical installation Plug connector assignment at the electronics cover 5.11 Plug connector assignment at the electronics cover 5.11.1 X4271: AS-Interface The following table shows information about this connection: Function AS-Interface Connection type M12, 4-pin, male, A-coded, color: black Connection diagram Assignment Contact Signal...
Page 91: Pc Connection
Electrical installation PC connection 5.12 PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the drive unit. 5.12.1 Connection via interface adapter USM21A The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.
Page 92 Electrical installation PC connection Connection to X4142 (M12 at the connection box) The engineering interface X31 at the connection unit in the connection box is assigned to the internal wiring of plug connector X4142. X4142 32385960459 USB 2.0 connection cable (commercial, included in the USM21A delivery) USM21A interface adapter Connection cable RJ10/M12...
Page 93 In some cases, the X4142 engineering plug connector is provided in an accessory bag (part number: 28273273) included in the drive unit delivery from SEW-EURODRIVE. In this case, install the engineering plug connector X4142 to the connection box of the drive unit as follows: 1.
Page 94 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
Page 95 Electrical installation PC connection 5.12.2 Connection via CBG21A or CBG11A keypad Use the CBG21A or CBG11A keypad to connect the PC and the engineering interface of the device. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
Page 96 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
Page 97: Startup
Startup Startup notes Startup Startup notes INFORMATION It is essential to comply with the safety notes during startup. WARNING Risk of injury due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the system according to the instructions. •...
Page 98 Startup Startup notes NOTICE Undercutting the minimum switch-off time of the line contactor. Irreparable damage to the inverter or unforeseen malfunctions. • You must observe a minimum switch-off time of 10 s after switching off the voltage supply. • Do not switch the voltage supply on or off more often than once per minute. INFORMATION •...
Page 99: Startup Requirements
Startup Startup requirements 6.1.1 Lifting applications WARNING Danger of fatal injury if the hoist falls. Severe or fatal injuries. • In case of products used in lifting applications, additional monitoring systems or mechanical protection devices must be used. WARNING Risk from falling loads. This can result in severe or fatal injuries.
Page 100 Startup Startup requirements In this case, the following conditions apply to startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device. • Safety measures prevent accidental startup of devices. •...
Page 101: Parameterization Mode
Startup Parameterization mode Parameterization mode The following parameterization modes are available to perform the device startup. Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...
Page 102: Control Elements
Startup Control elements Control elements 6.4.1 Overview The following figure gives an overview of the control elements at the electronics cover: S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2 1 2 3...
Page 103 Startup Control elements 6.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
Page 104 Startup Control elements 6.4.3 Potentiometer f2 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
Page 105 Startup Control elements 6.4.4 Potentiometer t1 Use the potentiometer t1 to set the acceleration/deceleration setpoint t1. • When the device is set to Easy mode, the predefined setpoint is always active at the potentiometer t1. • The potentiometer t1 can be deactivated in Expert mode. In this case, the parameters Acceleration 1 and Deceleration 1 of the fixed setpoint processing are activated.
Page 106: Dip Switches
Startup DIP switches DIP switches 6.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Possible damage to property. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. •...
Page 107 Startup DIP switches You must not alter the factory setting of the S1/4 DIP switch = OFF. DIP switch S2 The following table shows the functions of DIP switch S2: DIP switch Reserved Selected AS-Interface slave type/profile Bit 2 Bit 2 Bit 2 –...
Page 108 Startup DIP switches 6.5.2 Description of the DIP switches DIP switch S1/1: Reversing the direction of rotation INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train 1 > Controller > Direction of rotation reversal. If both set- tings are active, the speed setpoint is not inverted (logical XOR).
Page 109 Startup DIP switches DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...
Page 110: Startup Procedure
Startup Startup procedure Startup procedure 6.6.1 Startup in Easy mode In Easy mode (delivery state), startup is performed without a PC or keypad. The device functions are predefined in Easy mode. The setpoint is only set using mechanical setting elements (potentiometer, DIP switch).
Page 111 Startup Startup procedure ® MOVIKIT configuration • Basic settings (optional) • Monitoring functions • Drive functions • Inputs/outputs • Process data interface PO configuration • Advanced PO configuration • Advanced PE configuration PI configuration Drive functions • FCB 05 Speed control Advanced •...
Page 112 Startup Startup procedure Checklist for startup The following checklist lists the necessary steps for complete startup. Step Startup step Finished Install the drive unit. ® Install the MOVI-C component. ® Start MOVISUITE Start up the drive train. Parameterize the setpoints. Parameterize the function blocks (FCBs).
Page 113: Startup With The Cbg21A Keypad
Startup Startup with the CBG21A keypad Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. 6.7.1 CBG21A keypad The following figure shows the CBG21A keypad: Color display Function keys (Function according to bottom line on color...
Page 114 Startup Startup with the CBG21A keypad Symbols used The available functions are shown with pictograms in the keypad display. Startup Manual mode Optimization of the control mode Application Diagnostics Parameter Data management Settings Back Next ® Operating Instructions – MOVIMOT advanced...
Page 115: Startup With The Cbg11A Keypad
Startup Startup with the CBG11A keypad Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. INFORMATION You cannot start up a motor with encoder using the CBG11A keypad. You can carry out this particular startup with a CBG21A keypad or with the ®...
Page 116 Startup Startup with the CBG11A keypad Symbols used The available functions are shown with pictograms in the keypad display. Diagnostics Data management Startup Manual mode Parameter tree Keypad settings ® Operating Instructions – MOVIMOT advanced...
Page 117: Process Data Configuration
Startup Process data configuration Process data configuration In Easy mode, the following process data configuration is active. In Expert mode, you can assign different functions to the individual data bits. 6.9.1 Control word 1 Control word 1 – Cyclic data bits of the AS-Interface Function Usable data width of the AS-...
Page 118 Startup Process data configuration 6.9.2 Status word 1 Status word 1 – Cyclic data bits of the AS-Interface Function Usable data width of the AS- (AS- (Device) Interface slave Interface) profile Ready for operation Local mode/manual mode active 4 bits DI01 DI02 8 bits Motor standstill –...
Page 119 Startup Process data configuration 6.9.3 Control word 2 Control word 2 – Acyclic parameter bits of the AS-Interface Function Usable data width of the AS- (AS- (Device) Interface slave Interface) profile No function No function No function Bits reserved for AS-In- A/B-slave, 4 bits terface...
Page 120 Startup Process data configuration 6.9.4 Status word 2 Status word 2 – Acyclic parameter bits of the AS-Interface Function Usable data width of the AS- (AS- (Device) Interface slave Interface) profile No function No function 4 bits No function No function –...
Page 121: Configuring The Drive Behavior At Standstill (Fcb 02, Fcb 13, Fcb 14)
Startup Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) 6.10 Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) The parameter Behavior at standstill defines the drive behavior in case the drive en- able is revoked and the motor is at standstill (path: Functions >...
Page 122: Operation
Operation Switch disconnector Operation Switch disconnector WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. • A correct installation includes that terminals of the device are protected against contact.
Page 123: Manual Mode With Movisuite
Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
Page 124 Operation Manual mode with MOVISUITE® Manual mode is deactivated: • When you click on the [Deactivate manual mode] button • Or when you close the "Manual mode" window. ® Operating Instructions – MOVIMOT advanced...
Page 125 Operation Manual mode with MOVISUITE® 7.2.2 Control in manual mode Manual mode window Once manual mode has been successfully activated, you can control the device using ® the controls in the MOVISUITE "Manual mode" window. 36028819001133963 Controller 1. Set the setpoint speed using the edit box [3] or graphic input [6]. 2.
Page 126: Function "Releasing The Brake / Deactivating Dynastop
Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" Function "Releasing the brake / deactivatin g D ynaStop® with FCB 01" ® Function "Releasing the brake / deactivating DynaStop with FCB 01" 7.3.1 Activating the function WARNING Risk from falling loads. This can result in severe or fatal injuries.
Page 127 Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" • Control via the digital input ® Assign the function "Releasing the brake / deactivating DynaStop with FCB 01" [2] to a digital input. 18014420484362123 • Control via process data bit (not available with DBC designs) ®...
Page 128: Mechanical Brake In Connection With Sto
Operation Mechanical brake in connection with STO Mechanical brake in connection with STO 7.4.1 Using the mechanical brake in connection with the STO function The following table shows the behavior of the drive depending on the parameter set- tings: Index Parameters Setting Meaning...
Page 129: Service
Service Failures of the mechanical drive Service NOTICE Improper work on the drive units can lead to damage. Possible damage to property. • Note that only qualified personnel is permitted to repair drives from SEW‑EURODRIVE. • Consult SEW‑EURODRIVE Service department. Failures of the mechanical drive Observe the information in the "CM3C Synchronous Servomotors"...
Page 130 Service Failures of the mechanical drive 8.1.2 Brake malfunctions Fault Possible cause Measure • Contact SEW‑EURODRIVE Brake does not re- Electronics cover defect- Service lease • Replace electronics cover Max. permitted working • Contact SEW‑EURODRIVE air gap exceeded be- • Have brake lining replaced by cause brake lining worn SEW‑EURODRIVE Service or...
Page 131: Evaluating Fault Messages
Service Evaluating fault messages Evaluating fault messages ® 8.2.1 MOVISUITE ® The following section shows a sample evaluation of a fault message in MOVISUITE ® 1. Open the parameter tree in MOVISUITE 2. In the parameter tree [6], select the "Status" node. ð...
Page 132: Switch-Off Responses
Service Switch-off responses Switch-off responses Fault response Description No response The inverter ignores the event. Warning with self reset The inverter sends a warning message with self-reset. Warning The inverter issues a warning message. Application stop (with output stage inhibit) The inverter stops with the deceleration set for the application limit.
Page 133: Fault Messages With Parameterizable Response
Service Fault messages with parameterizable response Fault messages with parameterizable response Fault Description Index Possible fault response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture – prewarning sponse when the prewarning • Warning threshold for heat sink utilization is exceeded (index 8336.1).
Page 134 Service Fault messages with parameterizable response Fault Description Index Possible fault response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchro- • Warning nization. • Application stop (with out- put stage inhibit) •...
Page 135: Resetting Fault Messages
Service Resetting fault messages Fault Description Index Possible fault response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...
Page 136: Description Of Status And Operating Displays
Service Description of status and operating displays Description of status and operating displays 8.6.1 LED displays of AS-Interface The following figure shows the LEDs of the AS-Interface design: DAC10A-0020-503-A-T00-000 AS-Interface 18014427523379339 "DRIVE" status LED LED "AS-i" ® Operating Instructions – MOVIMOT advanced...
Page 137 Service Description of status and operating displays 8.6.2 General LEDs "DRIVE" status LED Operating status/ Meaning Measure Fault Subfault code code – Not ready for operation Line voltage absent. Switch on the line voltage. Yellow Not ready for operation Initialization phase Wait for the initializa- tion to be completed.
Page 138 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Ground fault Consult the “Fault table” chapter for Flashes 1 Hz Brake chopper fault possible measures Line fault to be taken. DC link fault 1, 2, 3 Speed monitoring fault 1, 2, 5, 6, 9, 10 Control mode fault...
Page 139 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Steady light Brake chopper fault Service. DC link fault 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault...
Page 140 Service Description of status and operating displays 8.6.3 Bus-specific LEDs for AS-Interface LED "AS-i" Operating status/ Meaning Measure – Not ready for operation Line voltage absent. Switch on the line voltage. Wait for initialization to be completed. The firmware of the subcom- Contact the ponent is not compatible to SEW‑EURODRIVE...
Page 141: Fault Table
Service Fault table Fault table 8.7.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit control detected, and output stage inhibited by at the output, excessive motor current, or a de- hardware.
Page 142 Service Fault table 8.7.3 Fault 4 Brake chopper Subfault: 4.1 Description: Brake chopper overcurrent Response: Output stage inhibit Cause Measure Excessive regenerative power. Extend the deceleration ramps. Short circuit detected in braking resistor circuit. Check the supply cable to the braking resistor. Braking resistance too high.
Page 143 Service Fault table 8.7.6 Fault 8 Speed monitoring Subfault: 8.1 Description: Speed monitoring – motor mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring, nical overload or phase failure in supply system or reduce the load.
Page 144 Service Fault table 8.7.7 Fault 9 Control mode Subfault: 9.1 Description: Magnetization of motor not possible Response: Output stage inhibit Cause Measure The user-defined current limit or output stage – Reduce the output stage utilization, e.g. by re- monitoring have reduced the possible maximum ducing the PWM frequency or reducing the load.
Page 145 – Check motor data. – Check machine: Idle state or speed too low. – Check the connection cable between inverter and motor. – Contact SEW-EURODRIVE Service. Subfault: 9.9 Description: Parameter measurement not possible with active motor type Response: Output stage inhibit...
Page 146 Service Fault table 8.7.8 Fault 10 Data Flexibility Subfault: 10.1 Description: Initialization Response: Application stop + output stage inhibit Cause Measure Init task error. The init task has issued a return code ! = 0. Check the program. Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure...
Page 147 Service Fault table Subfault: 10.7 Description: Calculation result of multiplication/division command too large Response: Application stop + output stage inhibit Cause Measure Calculation result of multiplication/division com- Check the program. mand exceeds 32 bits. Failed to write calculation result of multiplication/ Check the program.
Page 148 Service Fault table 8.7.9 Fault 11 Temperature monitoring Subfault: 11.1 Description: Heat sink overtemperature Response: Output stage inhibit Cause Measure Maximum permitted heat sink temperature ex- – Reduce the load. ceeded. The capacity utilization is possibly too – Reduce the rms value of the current. high.
Page 149 Service Fault table Subfault: 11.6 Description: Electromechanical utilization – prewarning Response: Electromechanical utilization – prewarning Cause Measure High load on electromechanical components of – Reduce the load. device due to high continuous current. Prewarn- – Reduce the PWM frequency. ing threshold reached. –...
Page 150 Service Fault table Subfault: 12.3 Description: Temperature Response: Output stage inhibit Cause Measure Brake temperature outside permitted range (too Check the ambient conditions and the application. high or too low). Brake temperature too high. When using decen- Check the application for how often generator tralized devices, DC link overvoltage is reduced mode occurs.
Page 151 Encoder type not known and not supported by in- – Check the encoder type. verter. – Contact SEW-EURODRIVE Service. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 152 Service Fault table Subfault: 13.4 Description: Track measurement error Response: Encoder 1 – latest critical fault Cause Measure Error during track measurement. – Switch the device off and on again. – Check the wiring. – Check interference sources (e.g. from EMC). –...
Page 153 Service Fault table Subfault: 13.8 Description: Signal level monitoring Response: Encoder 1 – latest critical fault Cause Measure Vector exceeds permitted limit during signal level Check the resolver mounting position. monitoring. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 154 Service Fault table Subfault: 13.11 Description: Data timeout Response: Encoder 1 – latest critical fault Cause Measure Encoder process data timeout. – Check interference sources (e.g. from the area of EMC). – Check the startup parameters. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 155 Service Fault table Subfault: 13.14 Description: Communication Response: Encoder 1 – latest fault Cause Measure Faulty communication with encoder. – Check the voltage supply. – Check interference sources (e.g. from the area of EMC). – Check the wiring. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 156 Service Fault table Subfault: 13.17 Description: Permanent high level in data line Response: Encoder 1 – latest fault Cause Measure Permanent high level of data signal. – Check the wiring. – Check the encoder. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 157 Service Fault table Subfault: 13.21 Description: SSI error bit Response: Encoder 1 – latest fault Cause Measure Error bit set in SSI protocol. – Check the startup parameters. – Check the settings at the SSI encoder (fault bit). – Check the wiring. –...
Page 158 Service Fault table Subfault: 13.24 Description: Travel range exceeded Response: Encoder 1 – latest fault Cause Measure Current position mode (index 8381.10) does not Check the travel range. allow for larger travel range. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
Page 159 Cause Measure Delay of encoder in use too long to calculate re- Use an encoder with a shorter delay, or contact quired filter coefficients. SEW-EURODRIVE Service. Subfault: 16.3 Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure...
Page 160 Response: Output stage inhibit Cause Measure Motor startup not possible because of inconsist- Check the motor data for plausibility, or contact ent motor data or wrong device configuration SEW-EURODRIVE Service. data. Subfault: 16.12 Description: Motor data write sequence Response: Output stage inhibit Cause...
Page 161 Service Fault table Subfault: 16.20 Description: Nominal speed too high or nominal frequency too low Response: Output stage inhibit Cause Measure During startup using nameplate data: Nominal Enter plausible motor data (nominal speed and speed too high or nominal frequency too low. The nominal frequency).
Page 162 Service Fault table Subfault: 16.25 Description: User-defined current limit too low for standstill current Response: Output stage inhibit Cause Measure User-defined current limit value too small for min- Increase the user-defined current limit, or disable imum standstill current. the standstill current function. Subfault: 16.26 Description: Nominal values incomplete or implausible Response: Output stage inhibit...
Page 163 Response: Warning Cause Measure Error while processing internal task system. This – Acknowledge the warning. may be a timeout for cyclical tasks, for example. – Contact SEW-EURODRIVE Service if the warn- ing occurs regularly. ® Operating Instructions – MOVIMOT advanced...
Page 164 Fatal software error. – Switch the device off and on again. – If the fault occurs repeatedly, replace the device and send it together with the fault number to SEW-EURODRIVE. For further support, contact SEW-EURODRIVE Service. Subfault: 18.8 Description: Invalid fault code...
Page 165 Service Fault table Subfault: 18.10 Description: Watchdog Response: Output stage inhibit Cause Measure Software no longer operates within intended cycle – Switch the device off and on again. time. – Contact SEW‑EURODRIVE Service if the fault persists. Subfault: 18.12 Description: Configuration data Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause...
Page 166 Service Fault table Subfault: 19.3 Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints. Subfault: 19.4 Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The specified acceleration setpoints are not...
Page 167 Service Fault table Subfault: 19.9 Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure Jerk values not plausible. Adjust jerk setpoints. 8.7.16 Fault 20 Device monitoring Subfault: 20.1 Description: Supply voltage fault Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure...
Page 168 Service Fault table Subfault: 20.7 Description: Internal hardware fault Response: Output stage inhibit Cause Measure Fault in the device hardware. – Acknowledge the fault. – If the fault occurs repeatedly, replace the device. For further support, contact SEW- EURODRIVE Service. Subfault: 20.8 Description: Fan warning Response: Warning with self-reset...
Page 169 Service Fault table Subfault: 21.2 Description: Slave required Response: Output stage inhibit Cause Measure Device started up with a drive with "digital motor Connect a drive with "digital motor integration" integration" but no drive with "Digital motor integ- matching startup, or perform a new startup. ration"...
Page 170 Service Fault table 8.7.18 Fault 23 Power section Subfault: 23.1 Description: Warning Response: Warning with self-reset Cause Measure Power section fault with fault response of the type See also "Power section subcomponent" fault "Warning". status. Subfault: 23.2 Description: Fault Response: Emergency stop + output stage inhibit Cause Measure Power section fault with fault response of the type...
Page 171 Service Fault table Subfault: 23.6 Description: Process data timeout Response: Emergency stop + output stage inhibit Cause Measure Power section communication interface detected If the error occurs repeatedly, contact SEW- process data timeout. EURODRIVE Service. Subfault: 23.7 Description: Parameter communication timeout Response: Emergency stop + output stage inhibit Cause Measure...
Page 172 Service Fault table Subfault: 25.6 Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set in the device was copied from an- – Check whether the configuration is correct and other device, which differs from the current device repeat the startup, if necessary.
Page 173 Service Fault table Subfault: 25.13 Description: Control electronics configuration data – CRC error Response: Output stage inhibit Cause Measure Faulty configuration data of control electronics. Contact the SEW‑EURODRIVE Service. Subfault: 25.14 Description: Calibration data of power section – version conflict Response: Output stage inhibit Cause Measure...
Page 174 Service Fault table Subfault: 25.19 Description: Control electronics QA data – CRC error Response: Warning Cause Measure Faulty quality assurance data of control electron- Contact the SEW‑EURODRIVE Service. ics. Subfault: 25.20 Description: Initialization error – basic device memory Response: Output stage inhibit Cause Measure Initialization error of the basic device memory.
Page 175 Service Fault table Subfault: 25.50 Description: Runtime error – replaceable safety memory module Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Runtime error of the replaceable safety memory Contact the SEW‑EURODRIVE Service. module. Subfault: 25.51 Description: Initialization error –...
Page 176 Service Fault table Subfault: 26.3 Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section requested external emergency Contact SEW‑EURODRIVE Service. shutdown because it detected critical fault. Subfault: 26.4 Description: External braking resistor fault Response: Response to external braking resistor fault Cause Measure External braking resistor's temperature switch...
Page 177 Service Fault table 8.7.21 Fault 28 FCB drive functions Subfault: 28.1 Description: FCB 11/12 – Timeout while searching zero pulse Response: Emergency stop + output stage inhibit Cause Measure Failed to find zero pulse of encoder's C track Check the encoder wiring. within specified search time during reference travel.
Page 178 Service Fault table Subfault: 28.6 Description: FCB 11/12 – Limit switch/reference cam not flush/overlapping with fixed stop Response: Emergency stop + output stage inhibit Cause Measure Hardware limit switch or reference cam that has Check whether the parameters set for reference not been selected was approached during refer- travel are correct.
Page 179 Service Fault table Subfault: 28.10 Description: FCB 25 – Unbalanced motor phases Response: Output stage inhibit Cause Measure Significantly different values determined in the – Check whether the motor is connected cor- three phases while measuring stator resistances. rectly. – Check all contact points on the motor and in- verter.
Page 180 Service Fault table Subfault: 28.15 Description: FCB 25 – Timeout Response: Output stage inhibit Cause Measure Measuring rotor resistance, LSigma, or stator in- Contact the SEW‑EURODRIVE Service. ductance not completed. 8.7.22 Fault 29 HW limit switches Subfault: 29.1 Description: Positive limit switch approached Response: HW limit switch –...
Page 181 Service Fault table 8.7.23 Fault 30 Software limit switches Subfault: 30.1 Description: Positive limit switch approached Response: SW limit switches – current drive train Cause Measure Positive software limit switch approached. – Check software limit switch position. – Check target position. –...
Page 182 Service Fault table Subfault: 31.3 Description: Temperature sensor overtemperature – motor 1 Response: Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtem- – Allow motor to cool down. perature. – Check for motor overload. – Check whether the correct temperature sensor KY (KTY) was parameterized instead of PK (Pt1000).
Page 183 Service Fault table Subfault: 31.8 Description: Communication timeout temperature sensor – motor 1 Response: Output stage inhibit Cause Measure Communication with temperature sensor is dis- Check the cabling. ® rupted, e.g. via MOVILINK DDI. Subfault: 31.9 Description: Temperature too low – temperature sensor – motor 1 Response: Warning with self-reset Cause Measure...
Page 184 Service Fault table Subfault: 31.14 Description: Temperature model overtemperature – motor 2 Response: Output stage inhibit Cause Measure Temperature model of motor 2 signals overtem- – Allow motor to cool down. perature. – Check for motor overload. – Check whether the correct temperature sensor KY (KTY) was parameterized instead of PK (Pt1000).
Page 185 Service Fault table 8.7.25 Fault 32 Communication Subfault: 32.2 ® PLUS Description: EtherCAT /SBus process data timeout Response: Fieldbus – timeout response Cause Measure ® PLUS Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module communication.
Page 186 Service Fault table Subfault: 32.8 Description: User-timeout timeout Response: User timeout timeout response Cause Measure The timeout time of the user timeout function Write the parameter for triggering the user elapsed. timeout function cyclically before the timeout time elapses. Subfault: 32.11 Description: Local mode timeout Response: Local mode –...
Page 187 Service Fault table 8.7.26 Fault 33 System initialization Subfault: 33.1 Description: Motor current measurement Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Motor current measurement detected an error. Contact the SEW‑EURODRIVE Service. Subfault: 33.2 Description: Firmware CRC check Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause...
Page 188 Service Fault table Subfault: 33.10 Description: Run-up timeout Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Timeout during system run-up. Contact the SEW‑EURODRIVE Service. Subfault: 33.11 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware does not match device.
Page 189 Service Fault table Subfault: 33.15 Description: Firmware configuration Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The Device Update Manager detected a modified Acknowledge the fault. Doing so will update the version of the application firmware. configuration data of the Device Update Manager.
Page 190 Service Fault table Subfault: 35.2 Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Enter an activation key for the required applica- application level. tion level. You can find the required level in the parameter 8438.3 "Application level –...
Page 191 Service Fault table 8.7.29 Fault 42 Lag error Subfault: 42.1 Description: Positioning lag error Response: Positioning lag error Cause Measure A lag error occurred during positioning. Check the connection of the encoder. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
Page 192 Service Fault table Subfault: 42.3 Description: Standard lag error Response: Output stage inhibit Cause Measure A lag error has occurred outside a positioning Check the connection of the encoder. process. Incorrect encoder connection. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly at the track.
Page 193 Service Fault table Subfault: 44.4 Description: Overcurrent phase W Response: Remote – critical fault Cause Measure Overcurrent phase W. – Rectify the short circuit. – Connect a smaller motor. – Increase the ramp time. – In the event of a defective output stage, contact SEW‑EURODRIVE Service.
Page 194 However, it is not starting properly and so cannot set. be addressed. – If the fault occurs repeatedly, replace the field- bus interface and send it to SEW-EURODRIVE together with the fault number. For further sup- port, contact SEW-EURODRIVE Service. Subfault: 45.2 Description: Option interface Response: Fieldbus –...
Page 195 Basic device detects non-critical fault on internal – Reset the fault. interface for fieldbus connection. – If the fault occurs repeatedly, replace the field- bus interface and send it to SEW-EURODRIVE together with the fault number. For further sup- port, contact SEW-EURODRIVE Service. Subfault: 45.50 Description: Fieldbus interface –...
Page 196 Failed to synchronize with subcomponent. – Check device assignment of basic device and option. – Check card slot and installation and correct if necessary. – Restart the device. – Contact SEW-EURODRIVE Service. Subfault: 46.2 Description: Invalid variant Response: Output stage inhibit Cause Measure Plugged safety card design does not match in- –...
Page 197 Service Fault table Subfault: 46.51 Description: Fault Response: Emergency stop + output stage inhibit with self-reset Cause Measure Safety card signals subcomponent fault of the For the exact cause of the fault and for informa- type "Standard fault". tion on how to correct the cause of the problem, refer to the fault reported by the subcomponent (index 8365.3).
Page 198 Service Fault table 8.7.34 Fault 52 Explosion protection function category 2 Subfault: 52.1 Description: Startup error Response: Output stage inhibit Cause Measure No valid startup available. Perform startup. Subfault: 52.2 Description: Impermissible system function Response: Output stage inhibit Cause Measure Impermissible system function activated.
Page 199: Device Replacement
Service Device replacement Device replacement WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system. Severe or fatal injuries. • Before removing the electronics cover, de-energize the device via a suitable ex- ternal disconnection device.
Page 200 Service Device replacement 8.8.1 Replacing the electronics cover 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Compare the data on the nameplate of the previous electronics cover with the data on the nameplate of the new electronics cover.
Page 201 Service Device replacement 8.8.2 Replacing the memory module 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Remove the memory module from the old electronics cover. 4. Compare the part number of the memory module. INFORMATION The new memory module must have the same part number and the same (or a higher) status as the old memory module.
Page 202 Service Device replacement 8.8.3 Replacing the drive unit 1. Observe the safety notes. 2. Install the lifting eyes to the drive unit, see chapter "Service" > "Device replace- ment" > "Installing the lifting eyes". 3. Disassemble the drive unit. Observe the notes in chapter "Mechanical Installation". 4.
Page 203 Service Device replacement 8.8.4 Installing the lifting eye for motors without gear units 1. Remove the PE connection cable. 2. Install the lifting eye for transportation as depicted in the following image: 2.0 – 2.4 Nm 32386068619 ® Operating Instructions – MOVIMOT advanced...
Page 204: Sew-Eurodrive Service
SEW‑EURODRIVE Service 8.9.1 Sending in a unit for repair If a fault cannot be repaired, please contact SEW-EURODRIVE Service (see "Address list"). Please always specify the digits of the status label when you contact the SEW elec- tronics service so our Service personnel can assist you more effectively.
Page 205: Extended Storage
Service Extended storage 8.12 Extended storage 8.12.1 Drive NOTICE Volatilization of the VCI anti-corrosion agent Possible damage to property • Drive units must be kept tightly closed until they are started up. INFORMATION For storage periods longer than 9 months, SEW‑EURODRIVE recommends the "Ex- tended storage"...
Page 206 Service Extended storage Climate zone Packaging Storage location Storage duration Tropical (Asia, Packed in containers, Under roof, protected against rain and Up to 3 years with regu- Africa, Central with desiccant and shocks. lar checks of the pack- and South moisture indicator aging and moisture in- America, Aus- sealed in plastic wrap.
Page 207 Service Waste disposal 8.13 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
Page 208: Inspection And Maintenance
Inspection and maintenance Determining the operating hours Inspection and maintenance Determining the operating hours ® 9.1.1 About MOVISUITE The device allows for reading the operating hours performed in order to assist with in- spection and maintenance work. To determine the operating hours performed, proceed as follows: ®...
Page 209 Inspection and maintenance Inspection and maintenance intervals Time interval What to do? Who is permitted to perform the work? Each time the electronics Visual inspection of the gasket Specialists at cus- cover is opened between connection box and elec- tomer site tronics cover: Replace the gasket if it is damaged or separating from the connection box.
Page 210: Inspection And Maintenance Work
Inspection and maintenance Inspection and maintenance work Inspection and maintenance work 9.3.1 Preliminary work regarding inspection and maintenance Observe the following notes before you start with inspection/maintenance work: WARNING Risk of injury if the device starts up unintentionally, and danger of electrical voltage. Dangerous voltages may still be present for up to 5 minutes after disconnection from the line voltage.
Page 211 Inspection and maintenance Inspection and maintenance work 9.3.2 Replacing the output oil seal 1. Observe the notes in chapter "Preliminary work regarding inspection and mainte- nance" and in chapter "Inspection and maintenance intervals" in the "DR..71-315, DRN63-315, DR2..56-80 AC Motors" operating instructions. 2.
Page 212 Inspection and maintenance Inspection and maintenance work Steps NOTICE Loss of the guaranteed degree of protection. Possible damage to property. • When the cover is removed from the connection box, you have to protect the cover and the wiring space from humidity, dust or foreign particles. •...
Page 213 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
Page 214 Inspection and maintenance Inspection and maintenance work CAUTION! Risk of injury due to sharp edges. Risk of cutting injuries. Use pro- tective gloves for cleaning. Work may only be carried out by qualified personnel. Clean the sealing surfaces of the connection box and the electronics cover care- fully.
Page 215 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the drive unit using the applicable operating instructions. 8. Place the electronics cover on the connection box again and fasten it. ð Proceed as follows when installing the electronics cover: Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6.0 Nm.
Page 216: Project Planning
Project planning Preliminary information Project planning 10.1 Preliminary information INFORMATION Data may differ due to continuous product development. 10.2 Data for drive selection/designation Certain data is required to be able to precisely define the components for your drive. These include: Data for drive selection/designation Abbreviation Description Unit...
Page 217 Project planning Data for drive selection/designation Data for drive selection/designation Other Duration of the nth travel section η η η Load efficiency load Mean braking work Mean regenerative power during decelera- brake tion IP.. Degree of protection to ISO 20653 Installation altitude above sea level ϑ...
Page 218: Movimot ® Advanced
Project planning MOVIMOT® advanced MOVIMOT® advanced ® 10.3 MOVIMOT advanced 10.3.1 Project planning procedure ® The following flow diagram illustrates the project planning procedure for a MOVIMOT advanced drive unit consisting of gear unit, motor and inverter. This is a highly simpli- fied illustration that serves to clarify the process.
Page 219 Project planning MOVIMOT® advanced Calculation for gear unit selection from project planning of the application ≥ 0 Check individually for all n travel sections η η Take Take into account in motor mode: into account in generator mode: η × η...
Page 220 Project planning MOVIMOT® advanced Calculation for motor selection from project planning max Motor × i max Motor × i Motor Check drive/application Select drive according to table ≤ × max Motor ≤ n max Motor With selected connection type Setting range smaller 1:10? Select encoder (With delta connection type smaller 1:20?)
Page 221 Project planning MOVIMOT® advanced > n with n = 140 (145) min (With delta connection type) > n with n = 1 min │ + ... + t │ ×│M ×│M + ... + t ≤ M × n × brake 9.55 W = P...
Page 222 Project planning MOVIMOT® advanced 10.3.2 Drive selection using the example of a roller conveyor Description of the application This chapter illustrates the drive unit selection using the example of a roller conveyor for transporting wooden pallets with the following specifications: Load weight 2,500 kg Conveying speed...
Page 223 Project planning MOVIMOT® advanced Calculating the application The travel profile consists of the 3 travel sections acceleration, constant movement, and deceleration. t [min] 25222494347 The following table shows the calculations for the application that are required to de- termine the drive units: Calculations Static resistance to vehicle ×...
Page 224 Project planning MOVIMOT® advanced Calculations   Torque in range M3 − × ÷ ×  η   η   0 14 − × ÷ × = −  1000 0 7 .5 5 Nm   Output speed −...
Page 225 Project planning MOVIMOT® advanced ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/ Size of the electronics cover Size 1 Size 1 with cooling fins Electronics cover (inverter) 0020 0020 0025 0032 0040 0055 Nominal output current of the 2.0 A 2.0 A 2.5 A 3.2 A...
Page 226 Project planning MOVIMOT® advanced ® 6. Thermal checking of MOVIMOT advanced Requirement: In order to avoid thermal problems, the effective torque requirement of the application must be smaller than the continuous output torque of the drive unit. 0 92 × ×...
Page 227 Project planning MOVIMOT® advanced 10.3.3 Regenerative load capacity of the integrated braking resistor The following diagram shows the load capacity per braking operation of the BW1 bra- king resistor integrated in the drive unit as standard: 6000 [c/h] 1000 2000 3000 4000 5000 25291390987...
Page 228 Project planning MOVIMOT® advanced 10.3.4 Project planning notes – R, F, K, S, W gear units Efficiency of gear units General information The efficiency of the gear units is mainly determined by the gearing and bearing fric- tion as well as by churning losses. Keep in mind that the starting efficiency of a gear unit is always less than its efficiency at operating speed.
Page 229 The gear unit is operating in the nominal load range. Operation at motor speeds above 1800 min SEW-EURODRIVE recommends using oil seals on the A- and B-side made of fluoro- carbon rubber for motors and gearmotors operated on frequency inverters at motor speeds above 1800 min...
Page 230 If one or both conditions are present, determine the requirements of the application and the corresponding operating conditions (see chapter "Data for calculating the thermal rating" (→ 2 230)) and contact SEW-EURODRIVE. SEW‑EURODRIVE can calculate the thermal rating based on the actual operating conditions. The thermal rat- ing of the gear unit can be increased by appropriate measure e.g.
Page 231: Technical Data And Dimension Sheets
Technical data and dimension sheets Conformity Technical data and dimension sheets 11.1 Conformity 11.1.1 CE marking • Low voltage directive: The documented device series fulfills the regulations of the low voltage directive 2014/35/EU. • Electromagnetic compatibility (EMC): The devices are designed for use as components for installation in machinery and systems.
Page 232: General Information
Technical data and dimension sheets General information 11.2 General information 11.2.1 Power and torque ratings The power and torque ratings listed in this documentation refer to mounting position M1 and similar mounting positions in which the input stage is not completely sub- merged in oil.
Page 233: Technical Data
Technical data and dimension sheets Technical data 11.3 Technical data ® 11.3.1 General technical data of MOVIMOT advanced Input (connection type: W) ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/ Size of the electronics cover Size 1 Size 1 with cooling fins Electronics cover (inverter) 0020...
Page 234 Technical data and dimension sheets Technical data Motor 230/400 V, 50 Hz (connection type: W, operating point of motor 400 V/50 Hz) ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/ Size of the electronics cover Size 1 Size 1 with cooling fins Electronics cover (inverter) 0020 0020 0025...
Page 235 Technical data and dimension sheets Technical data Motor 230/400 V, 50 Hz (connection type: m, operating point of motor 400 V/100 Hz) ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. Size of the electronics cover Size 1 Size 1 with cooling fins Electronics cover (inverter) 0020 0025 0032...
Page 236 Technical data and dimension sheets Technical data Electronics cover (inverter) ® MOVIMOT advanced Size of the electronics cover Size 1 Size 1 (with cooling fins) Electronics cover (inverter) 0020 0025 0032 0040 0055 Nominal output 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A N_inverter current at f = 4 kHz Apparent output...
Page 237 Technical data and dimension sheets Technical data Installation location ® MOVIMOT advanced Ambient temperature See chapter "Environmental conditions" Degree of protection Standard: IP65 according to EN 60529 (housing closed and all cable bushings sealed) Pollution class 2 in accordance with IEC 60664-1 Overvoltage category III in accordance with IEC 60664-1 Installation altitude...
Page 238 Technical data and dimension sheets Technical data 11.3.2 Environmental conditions Ambient conditions • Long-term storage (weatherproof): Climatic conditions EN 60721-3-1 class 1K2, ambient temperature -25 °C to +70 °C (deviating to the standard), non-condensing, no moisture condensation • Transport (weatherproof): EN 60721-3-2 class 2K3, ambient temperature -25 °C to +70 °C, non-condensing, no moisture condensation •...
Page 239 Technical data and dimension sheets Technical data 11.3.3 Derating factors Derating depending on the ambient temperature The following figure shows the I reduction depending on the ambient temperature: Ambient temperature in °C 25580747147 reduction: 3% I per K at 40 °C to 60 °C ®...
Page 240 Technical data and dimension sheets Technical data Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12) by which the thermal motor torque has to be reduced depending on the installation altitude H. Observe the additional chapter "Technical data and dimension drawings" > "Derating depending on the ambient temperature".
Page 241 Technical data and dimension sheets Technical data 11.3.6 Digital inputs Digital inputs Number of inputs Input type PLC-compatible according to EN 61131-2 (digital inputs type 3) DI01 – DI04: R ≈ 4.5 kΩ, sampling cycle ≤ 2 ms i Signal level DC +11 to +30 V = "1"...
Page 242 Technical data and dimension sheets Technical data 11.3.8 Technical data for the AS-interface Technical data AS-Interface External electronics supply AS-Interface: 29.5 – 31.6 V (AS-Interface power supply unit according to EN 50295) AS-Interface: ≤ 50 mA (typically 30 mA at 30 V) Control input Pin AS+: Connection of the AS-interface data line Pin AS- : Connection of the AS-interface data line slave profile Slave profile AS-Interface...
Page 243 Technical data and dimension sheets Technical data 11.3.9 Electronics data – Drive safety functions The table below shows the technical data for the drive unit relating to the integrated safety technology. The safe digital inputs comply with type 3 according to IEC 61131‑2. Reference potential for the F_STO_P1 and F_STO_P2 is F_STO_M (contact at termi- nal X9:11).
Page 244 Technical data and dimension sheets Technical data 11.3.10 Technical data of encoder option Encoder option Single-turn resolution Multi-turn resolution Interface connection: (position resolution per (max. counter for complete motor revolution) motor revolutions) ® /EZ8Z 12 bits 4096 inc. MOVILINK DDI, coaxial Single-turn absolute encoder 11.3.11 Technical data of the CBG..
Page 245: Braking Resistors
Technical data and dimension sheets Braking resistors 11.4 Braking resistors 11.4.1 Overview The drive unit is equipped with a brake chopper. The following table shows their pos- sible use in regenerative mode: Application Dissipation of regenerative energy Brake chopper Small amount of regenera- Integrated braking resistor tive energy Medium/large amount of re-...
Page 246 Technical data and dimension sheets Braking resistors Calculation example The known values are: • Average braking power: 144 W • Deceleration ramp: 2 s • 200 brake applications per hour Calculating the energy from the power of the deceleration ramp: × × 25296909835 For the deceleration ramp of 2 s, you can use deceleration ramp [3] (0.2 s) in the dia- gram.
Page 247 Technical data and dimension sheets Braking resistors BW...-...-T Type BW150-006-T BW100-009-T Part number 17969565 17969573 Function Dissipating the regenerative energy Degree of protection IP66 IP66 Resistance 150 Ω 100 Ω Power rating 600 W 900 W in S1, 100% cdf Dimensions W × H × D 285 × 75 × 174 mm 435 × 75 × 174 mm Prescribed connection...
Page 248 Technical data and dimension sheets Braking resistors Dimension drawing of BW150‑003/K-1.5 The following figure shows the dimensions of the external braking resistor BW150-003/K-1.5: 15.5 Ø8 1500 25298773259 Dimension drawing of BW100‑005/K-1.5 The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8...
Page 249 Technical data and dimension sheets Braking resistors Dimension drawing for the BS-005 protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm Mounting dimensions mm Mass kg BS-005 17.5 11.4.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T:...
Page 250: Technical Data Of The Brake
Technical data and dimension sheets Technical data of the brake Dimension drawing of BW150‑006-T The following figure shows the dimensions of the external braking resistor BW150‑006-T: ø7x11 <285 25298808587 Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435...
Page 251: Surface Protection
Technical data and dimension sheets Surface protection 11.6 Surface protection 11.6.1 General information SEW‑EURODRIVE offers the following optional protective measure for operating drive units under special environmental conditions. • OS surface protection In addition, special optional protective measures for the output shafts are also avail- able.
Page 252: Line Choke
Technical data and dimension sheets Line choke 11.7 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage •...
Page 253 Technical data and dimension sheets Line choke 11.7.3 Dimension drawing 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 ® Operating Instructions – MOVIMOT advanced...
Page 254: Screw Fittings
Technical data and dimension sheets Screw fittings 11.8 Screw fittings The following tables show the screw connections available from SEW-EURODRIVE. 11.8.1 Cable glands / screw plugs / pressure compensation Type of screw Image Con- Size Tighten- Outer Part num- fitting...
Page 255 Technical data and dimension sheets Screw fittings 11.8.2 Screw fittings: Plug connectors Type of screw fitting Figure Con- Size Tighten- Part num- tent torque M23 plug (made of 1 piece M23 × Tighten 19094558 stainless steel) fully M12 plug for plug con- 10 pcs M12 ×...
Page 256: Connection Cables
Technical data and dimension sheets Connection cables 11.9 Connection cables 11.9.1 Specification of signal cables for digital inputs and relay output Mechanical design ® HELUKABEL Li9Y91YC11Y-HF Mechanical design 29747895691 Cores 6 conductor pairs, 2 × 0.25 mm Copper Insulation Polypropylene, 0.24 mm Colors DIN 47100 yellow/green, pink/gray, blue/red, black/purple, pink-and gray/ red and blue, brown/white...
Page 257 Technical data and dimension sheets Connection cables Technical data The following table shows the technical data of the signal cable: ® Properties Type: HELUKABEL Li9Y91YC11Y-HF SEW EURODRIVE 150665 UL properties UL758 (AWM) UL Style 20223 (sheath) UL Style 10493 (insulation) RoHS conformity Test voltage core/ AC 1.5 kV 50 Hz/1 min.
Page 258: 11.10 Mounting Positions
Technical data and dimension sheets Mounting positions 11.10 Mounting positions ® 11.10.1 Mounting positions of MOVIMOT advanced stand-alone motors with IEC flange Position of electronics cover and cable entry ® The following figure shows the mounting positions of the MOVIMOT advanced drive unit with IEC flange: T / 270°...
Page 259: 11.11 Dimension Drawings Of The Drive Unit
Technical data and dimension sheets Dimension drawings of the drive unit 11.11 Dimension drawings of the drive unit 11.11.1 Dimension sheet notes Scope of delivery = Standard parts supplied by SEW‑EURODRIVE. = Standard parts not supplied by SEW‑EURODRIVE. Tolerances Breather valves and cable glands The dimension drawings always show the screw plugs.
Page 260 Technical data and dimension sheets Dimension drawings of the drive unit ® 11.11.2 MOVIMOT advanced 1) For gearmotor dimension sheets, refer to the "MOVIMOT® advanced Gearmotors" catalog LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 261 Technical data and dimension sheets Dimension drawings of the drive unit LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 262 Technical data and dimension sheets Dimension drawings of the drive unit LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 263 Technical data and dimension sheets Dimension drawings of the drive unit LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 264 Technical data and dimension sheets Dimension drawings of the drive unit 80MK LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 265 Technical data and dimension sheets Dimension drawings of the drive unit 80MK LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 266 Technical data and dimension sheets Dimension drawings of the drive unit 80MK LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 267 Technical data and dimension sheets Dimension drawings of the drive unit 80MK LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 268 Technical data and dimension sheets Dimension drawings of the drive unit LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 269 Technical data and dimension sheets Dimension drawings of the drive unit LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 270 Technical data and dimension sheets Dimension drawings of the drive unit LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 271 Technical data and dimension sheets Dimension drawings of the drive unit LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 272 Technical data and dimension sheets Dimension drawings of the drive unit 100LS 100LM LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 273 Technical data and dimension sheets Dimension drawings of the drive unit 100LS 100LM LB (B5/B14) LB (B3) ® Operating Instructions – MOVIMOT advanced...
Page 274 Technical data and dimension sheets Dimension drawings of the drive unit 100LS 100LM LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 275 Technical data and dimension sheets Dimension drawings of the drive unit 100LS 100LM LBS (B5/B14) LBS (B3) ® Operating Instructions – MOVIMOT advanced...
Page 276: 11.12 Dimension Drawings Of Plug Connectors In The Electronics Cover
Technical data and dimension sheets Dimension drawings of plug connectors in the electronics cover 11.12 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug connector. 9007229877301643 M12 plug connector, male ®...
Page 277: 11.13 Dimension Drawings Of Plug Connectors In The Connection Box
Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.13 Dimension drawings of plug connectors in the connection box 11.13.1 Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the op- tional plug connectors for a possible plug connector configuration.
Page 278 Technical data and dimension sheets Dimension drawings of plug connectors in the connection box 11.13.2 Plug connector including mating connector INFORMATION • The following figure shows the additional dimensions/bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW‑EURODRIVE.
Page 279: Functional Safety
Functional safety General information Functional safety 12.1 General information 12.1.1 Underlying standards The safety assessment of the device is based on the following standards and safety classes: Underlying standards Safety class/ • Performance Level (PL) according to EN ISO 13849-1 underlying standard •...
Page 280: Integrated Safety Technology
Functional safety Integrated Safety Technology 12.2 Integrated Safety Technology ® 12.2.1 MOVIMOT advanced The safety technology of the drive unit described below has been developed and tested in accordance with the following safety requirements: • Safety Integrity Level 3 according to EN 61800‑5-2, EN 61508. •...
Page 281 Functional safety Integrated Safety Technology 12.2.4 Schematic representation of the safety concept 23543720971 STO function Drive control Internal safety card (optional) Diagnostics and inhibiting unit External safety controller (optional) Motor ® Operating Instructions – MOVIMOT advanced...
Page 282 Functional safety Integrated Safety Technology 12.2.5 Drive safety functions The following drive-related safety functions can be used: • STO (Safe Torque Off according to EN 61800-5-2) by disconnecting the STO in- put. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.
Page 283 Functional safety Integrated Safety Technology Time Point of time when brake ramp is initiated Point of time when STO is triggered Δt Delay time until STO is triggered Safe time delay range Disconnection range ® Operating Instructions – MOVIMOT advanced...
Page 284 Functional safety Integrated Safety Technology 12.2.6 Restrictions • Note that if the drive does not have a mechanical brake, or if the brake is defect- ive, the drive may coast to a halt (depending on the friction and mass moment of inertia of the system).
Page 285: Safety Conditions
Functional safety Safety conditions 12.3 Safety conditions The requirement for safe operation is that the drive safety functions of the drive unit are properly integrated into an application-specific higher-level drive safety function. A system/machine-specific risk assessment must be carried out by the system/machine manufacturer and taken into account for the use of the drive system with the drive unit.
Page 286 Functional safety Safety conditions 12.3.2 Requirements on the installation • The wiring technology used must comply with the standard EN 60204-1. • The STO control cables must be routed according to EMC guidelines and as fol- lows: – Inside an electrical installation space: Single conductors can be routed. –...
Page 287 Functional safety Safety conditions 12.3.3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • The safety controller and all other safety-related subsystems must be approved for at least the safety class that is required in the overall system for the respective ap- plication-related drive safety function.
Page 288 Functional safety Safety conditions – The test pulses in both sourcing channels must not exceed 1 ms. – The next switch-off test pulse in one sourcing channel must only occur after a 2 ms time period. – A maximum of 3 switch-on test pulses may be generated in sequence at an in- terval of 2 ms.
Page 289 Functional safety Safety conditions 12.3.4 Requirements on startup • To validate the implemented drive safety functions, they must be documented and checked after successful startup. • Observe the restrictions for drive safety functions in chapter "Restrictions" for the validation of the safety functions. Non-safety-related parts and components that af- fect the result of the test (e.g.
Page 290 Functional safety Safety conditions 12.3.5 Requirements on operation • Operation is only allowed within the limits specified in the data sheets. This prin- ciple applies to the external safety controller as well as to the drive unit. • The built-in diagnostic function is limited in case of a permanently enabled or per- manently disabled STO input.
Page 291: Connections Variants
Functional safety Connections variants 12.4 Connections variants 12.4.1 General information Generally, all the connection variants listed in this documentation are permitted for safety-relevant applications as long as the basic safety concept is met. This means you have to make sure that the DC 24 V safety inputs are operated by an external safety relay or a safety controller, in this way preventing an automatic restart.
Page 292 Functional safety Connections variants Using safety controllers The switch-off test pulse of the used safe digital outputs (F-DO) must be ≤ 1 ms and another switch-off test pulse must only occur 2 ms later at the earliest. <1 ms >2 ms 15214338827 High INFORMATION If the safety-related control voltage plug at the STO input is switched off (STO activa- ted), you must observe chapter "Functional safety"...
Page 293 Functional safety Connections variants 12.4.3 Connection via terminal X9 For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". Wiring diagrams Delivery state In delivery state, the terminals at the connection for safe disconnection X9 are jumpered. The jumpers are marked with the text "Caution, remove jumper for safety operation".
Page 294 Functional safety Connections variants 2-pole sourcing/sinking F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818872587 [1] Drive unit [2] External safety device 2-pole serial sourcing 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818944907...
Page 295 Functional safety Connections variants STO group disconnection, 2-pole, sourcing F_STO_P1 F-DO_P1 F_STO_M F_STO_P2 F-DO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228151435 [1] Drive unit [2] External safety controller ® Operating Instructions – MOVIMOT advanced...
Page 296 Functional safety Connections variants STO group disconnection, 2-pole, sourcing/sinking F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228157067 [1] Drive unit [2] External safety controller ® Operating Instructions – MOVIMOT advanced...
Page 297 Functional safety Connections variants STO group disconnection, 2-pole, serial sourcing 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229441035 [1] Drive unit [2] External safety controller ®...
Page 298 Functional safety Connections variants STO group disconnection, 1-pole, sourcing F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229445003 [1] Drive unit [2] External safety controller ® Operating Instructions – MOVIMOT advanced...
Page 299 Functional safety Connections variants 12.4.4 Connection via M12 plug connector X5504/X5505 For further information on the connection of X5504/X5505, refer to chapter "Electrical installation" > "Assignment of optional plug connectors". Wiring diagrams Delivery state In the delivery state, plug connector X5504 is not connected, this means the STO in- put is active.
Page 300 Functional safety Connections variants 2-pole serial sourcing 24 V F-DOR_11 X5504 F-DOR_12 F-DOR_21 F_STO_P2 F-DOR_22 F_STO_M F_STO_P1 23875551243 [1] Drive unit [2] External safety device 1-pole sourcing X5504 F_STO_P2 F-DO_P F_STO_M F_STO_P1 23875545995 [1] Drive unit [2] External safety device ®...
Page 301 Functional safety Connections variants STO group disconnection, 2-pole, sourcing/sinking X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 X5504 F_STO_P2 F_STO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 9007223142162187 [1] Drive unit [2] External safety device ® Operating Instructions – MOVIMOT advanced...
Page 302 Functional safety Connections variants STO jumper plug WARNING Safe disconnection of the device is not possible when using the STO jumper plug. Severe or fatal injuries. • Only use use the STO jumper plug if the device is not used to fulfill any safety function.
Page 303: Safety Characteristics
Functional safety Safety characteristics 12.5 Safety characteristics Characteristic values according to EN 61800-5-2 EN ISO 13849-1 Tested safety class/underlying stand- Safety integrity level 3 Performance level e ards Probability of a dangerous failure per 2.5 × 10 1/h hour (PFH value) Service life 20 years, after which the component must be replaced with a new one.
Page 304: Index
Index Index CBG21A keypad.......... 113 CE marking............ 231 Acceleration............ 105 Change of mounting position....... 29 Air admission and accessibility...... 232 Changing the mounting position ...... 29 Ambient temperature ......... 238 Changing the oil seal ......... 211 AS-Interface Churning losses.......... 230 Technical data ..........
Page 305 Index Device structure Extended storage .......... 205 Cable entry position........ 16 ® MOVIMOT advanced drive unit .... 15 Fault Nameplate position......... 17 Fault messages with parameterizable response Diagnostics .............. 133 Brake malfunctions........ 130 Fault messages with parameterizable response 133 Evaluating fault messages ...... 131 Functional safety ..........
Page 306 Index Electronics cover ........ 30, 35 Keypad CBG21A .......... 113 EMC cable glands .......... 34 Setting up the drive unit........ 29 LED displays ............. 136 Installation (electrical).......... 36 "DRIVE" status LED ........ 137 Cable cross section ........ 39 LED indicators Cable routing ..........
Page 307 Index ® ® Manual mode with MOVISUITE .... 123 Releasing the brake / deactivating DynaStop .. 126 ® Releasing the brake / deactivating DynaStop Removing the electronics cover ...... 30 .............. 126 Repair .............. 204 Safety notes ........... 14 Replacement Drive unit ............
Page 308 Index LED displays .......... 136 General technical data ......... 233 Malfunctions of the DRC.. motor .... 129 Integrated BW1 braking resistor.... 245 ® MOVISUITE .......... 131 Mounting positions ........ 258 Resetting error messages ...... 135 Relay output .......... 241 SEW‑EURODRIVE Service...... 204 Screw fittings ..........
Page 309 Index X1524 X5135 Assignment............. 87 Assignment............. 87 X2242 X5136 Assignment............. 72 Assignment............. 84 X2313 Connection cables, available...... 85 Connection cables, available...... 89 X5504 X4142 Assignment............. 73 Assignment............. 88 Connection cables, available...... 74 X4271 X5505 Assignment............. 90 Assignment............. 78 Connection cables, available...... 79 ®...
Page 312 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

SEW-Eurodrive MOVIMOT advanced DRN DAC Series Operating Instructions Manual

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