SEW-Eurodrive MFP Series Manual
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Recording Equipment
  5. MFP Series
  6. Manual
SEW-Eurodrive MFP Series Manual

SEW-Eurodrive MFP Series Manual

Drive systems for decentralized installation. ethercat interfaces, field distributors
Hide thumbs Also See for MFP Series:
Table of Contents

Advertisement

Quick Links

*25809148_0119*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
Drive Systems for Decentralized Installation
®
EtherCAT
Interfaces, Field Distributors
Edition 01/2019
25809148/EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MFP Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SEW-Eurodrive MFP Series

Summary of Contents for SEW-Eurodrive MFP Series

  • Page 1 *25809148_0119* Drive Technology \ Drive Automation \ System Integration \ Services Manual Drive Systems for Decentralized Installation ® EtherCAT Interfaces, Field Distributors Edition 01/2019 25809148/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents Valid components........................  5 General information........................  6 About this documentation .................... 6 Structure of the safety notes ................... 6 Rights to claim under limited warranty ................ 7 Other applicable documentation .................. 7 Product names and trademarks.................. 7 Copyright notice ...................... 8 Safety notes ..........................
  • Page 4 Table of contents Startup .............................   66 Startup instructions ....................... 66 Startup procedure ...................... 67 Project planning........................  70 ® ® MOVIMOT and EtherCAT   .................. 70 ® XML file validity for EtherCAT interface .............. 70 ® ® Configuring the EtherCAT master for MOVIMOT with XML file  ........ 70 MFE status word ...................... 75 ®...

  • Page 5: Valid Components

    Valid components Valid components ® This manual applies to the following EtherCAT products: Connection module ..Z.1. with fieldbus interface 4 × I, 2 × IO (M12) MFE72A/Z21D Field distributor ..Z.3. with fieldbus interface 4 × I, 2 × IO (M12) MFE72A/Z23D Field distributor ..Z.6. with fieldbus interface 4 × I, 2 × IO (M12) MFE72A/Z26F/AF0 Field distributor ..Z.7.

  • Page 6: General Information

    General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible.

  • Page 7: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 2.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de-...

  • Page 8: Copyright Notice

    General information Copyright notice ® 2.5.1 EtherCAT ® EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Copyright notice © 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

  • Page 9: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 10: Designated Use

    Safety notes Designated use Specialist for elec- Any electrotechnical work may only be performed by electrically skilled persons with a trotechnical work suitable education. Electrically skilled persons in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting, and maintenance of the product who possess the following qualifications: •...

  • Page 11: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.

  • Page 12: Electrical Installation

    Safety notes Electrical installation • Above 2000 m above sea level, the air and creeping distances are only sufficient for overvoltage class II according to EN 60664. At altitudes above 2000 m above sea level limiting measures must be taken, which reduce the line side overvoltage from category III to category II for the entire system.
  • Page 13 Safety notes Startup/operation If you disconnect the product from the voltage supply, do not touch any live compon- ents or power connections because capacitors might still be charged. Observe the fol- lowing minimum switch-off time: 1 minute. Observe the corresponding information signs on the product. The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 14: Device Structure

    Device structure Fieldbus interface Device structure Fieldbus interface 4.1.1 Fieldbus interface The following figure depicts the top side of the fieldbus interface: 8816327179 ® [1] X11 connection EtherCAT , IN [2] M12 connection sockets for digital inputs/outputs [3] Status LEDs of digital inputs/outputs ®...

  • Page 15: Type Designation Ethercat Interfaces

    Device structure Type designation EtherCAT® interfaces 4.1.2 Device structure of MFZ connection module The following figure shows the MFZ connection module. 9007200390917003 [1] Terminal strip X20 [2] Isolated terminal block for 24 V through-wiring (NOTICE: Do not use for shielding.) [3] M20 cable gland [4] M12 cable gland [5] Grounding terminal...
  • Page 16 Device structure Type designation EtherCAT® interfaces The MF../Z.1 fieldbus interface does not have a general nameplate. Only field distributors marked with the FS logo for functional safety may be installed in safety applications. For field distributors marked with the FS logo, the safety function must be described in the documentation.

  • Page 17: Device Overview

    Device structure Device overview Device overview 4.3.1 Field distributor ..Z.3. 9007200390936971 For DeviceNet™: Micro-style connector/M12 connector (X11) 2 × M20 × 1.5 2 × M25 × 1.5 2 × M16 × 1.5 (2 EMC cable glands included in the delivery) Terminals for fieldbus connection (X20) Terminals for 24 V connection (X21) Terminals for power supply and PE connection (X1) Connection PE/equipotential bonding ®...
  • Page 18 Device structure Device overview 4.3.2 Field distributor ..Z.6. [8] [3] [9] 9007200390944651 6 × M20 × 1.5 (2 EMC cable glands included in the delivery). For DeviceNet™: Micro-style connector/M12 connector (X11) 2 × M25 × 1.5 Connection PE/equipotential bonding ® Hybrid cable socket, connection to MOVIMOT inverter (X9) Maintenance switch "Maintenance switch" (→ 2 20) Terminals for power supply and PE connection (X1)
  • Page 19 Device structure Device overview 4.3.3 Field distributor ..Z.7. [10] [11] [12] 9007200391188619 2 × M25 × 1.5 cable glands Cable gland 5 × M20 × 1.5 (2 EMC cable glands included in the delivery). For DeviceNet™: Micro-style connector/M12 connector (X11) Connection PE/equipotential bonding Hybrid cable connection;...
  • Page 20 Device structure Device overview 4.3.4 Field distributor ..Z.8. [10] 18014399645961355 Cable gland 6 × M20 × 1.5 (2 EMC cable glands included in the delivery). For DeviceNet™: Micro-style connector/M12 connector (X11) 2 × M25 × 1.5 cable glands Terminals for power supply and PE connection (X1) Maintenance switch "Maintenance switch" (→ 2 20) ®...

  • Page 21: Type Designation Ethercat Field Distributors

    Device structure Type designation EtherCAT® field distributors Type designation EtherCAT® field distributors ® Type designation EtherCAT field distributors 4.4.1 Example of MF../Z.3. The following table shows the type designation for MF../Z.3. field distributors as an ex- ample: MFE72A Fieldbus interface MFP../MQP..
  • Page 22 Device structure Type designation EtherCAT® field distributors 4.4.3 Example of MF/MM/Z.7. The following table shows the type designation for MF../MM../Z.7. field distributors as an example: MFE72A Fieldbus interface MFP../MQP.. = PROFIBUS ® MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT MFD../MQD.. = DeviceNet™...
  • Page 23 Device structure Type designation EtherCAT® field distributors 4.4.4 Example of MF/MM/Z.8. The following table shows the type designation for MF../MM../Z.8. field distributors as an example: MFE72A Fieldbus interface MFP../MQP.. = PROFIBUS ® MFE.. = PROFINET IO, EtherNet/IP™ or EtherCAT MFD../MQD.. = DeviceNet™...

  • Page 24: Mechanical Installation

    Mechanical installation Installation instructions Mechanical installation Installation instructions INFORMATION On delivery, field distributors are equipped with transportation protection covering the plug connector of the outgoing motor circuit (hybrid cable). This only guarantees the degree of protection IP40. To obtain the specified degree of protection, remove the transport protection and plug on the appropriate mating con- nector.
  • Page 25 Mechanical installation Tightening torques ® Tighten the screws for fastening MOVIMOT using 3.0  Nm in diametrically opposite sequence. 5.2.2 Fieldbus interface / connection box cover 9007200393245323 Tighten the screws on the fieldbus interfaces or connection box cover using 2.5 Nm in diametrically opposite sequence.
  • Page 26 Mechanical installation Tightening torques Tighten EMC cable glands supplied by SEW‑EURODRIVE using the following torque ratings: Screw fitting Tightening torque M12 × 1.5 2.5 Nm – 3.5 Nm M16 × 1.5 3.0 Nm – 4.0 Nm M20 × 1.5 3.5 Nm – 5.0 Nm M25 × 1.5 4.0 Nm – 5.5 Nm The cable retention in the cable gland must be able to withstand the following removal force: •...

  • Page 27: Fieldbus Interface

    Mechanical installation Fieldbus interface Fieldbus interface ® 5.3.1 Installation on MOVIMOT connection box 1. Remove the stamped perforations in the connection module as shown in the pic- ture below. Z . . 1138656139 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 28 Mechanical installation Fieldbus interface 2. Deburr sharp edges. 3. Install the fieldbus interface to the connection module according to the following figure. . . / M 3.0 – 3,5 Nm 18014399648145931 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 29 Mechanical installation Fieldbus interface 5.3.2 Installation in the field The following figure shows the installation of an MF../MQ.. fieldbus interface close to the motor: Z ../ M . . / M 1138749323 [1] Length of screws min. 40 mm ®...

  • Page 30: Field Distributor

    Mechanical installation Field distributor Field distributor 5.4.1 MF../Z.3., MQ../Z.3. 9007200393500299 5.4.2 MF../Z.6., MQ../Z.6. 18014399648277003 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 31 Mechanical installation Field distributor 5.4.3 MF../MM../Z.7., MQ../MM../Z.7. 18014399648313483 5.4.4 MF../MM../Z.8., MQ../MM../Z.8. (size 1) 18014399648325131 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 32 Mechanical installation Field distributor 5.4.5 MF../MM../Z.8., MQ../MM../Z.8. (size 2) 18014399648338187 ® Manual – EtherCAT Interfaces, Field Distributors...

  • Page 33: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation Installation planning taking EMC aspects into account INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas. ® MOVIMOT can cause EMC interference within the permitted limit range according to EN 61800-3.
  • Page 34 Electrical installation Installation planning taking EMC aspects into account 6.1.2 Data lines and 24 V supply Route data lines and 24 V supply separately from cables that emit interference (such as control lines of solenoid valves, motor cables). 6.1.3 Field distributor We recommend using prefabricated SEW‑EURODRIVE hybrid cables for connecting field distributors and motors.

  • Page 35: Installation Instructions For Fieldbus Interfaces, Field Distributors

    Electrical installation Installation instructions for fieldbus interfaces, field distributors • Connect the shield to the housing of both units using EMC cable glands. Also ob- serve the further notes regarding the selection of the cable glands. • Generally provide the GND reference potential. •...
  • Page 36 Electrical installation Installation instructions for fieldbus interfaces, field distributors 6.2.2 Notes on PE connection WARNING Electric shock due to faulty ground connection or faulty equipotential bonding. Severe, fatal injuries • The permitted tightening torque for the retaining screws is 2.0 – 2.4 Nm. •...
  • Page 37 Electrical installation Installation instructions for fieldbus interfaces, field distributors 6.2.3 Permitted connection cross section of terminals Power terminals X1, X21 Control terminals X20 (screw terminals) (cage clamp terminals) Connection cross sec- 0.2 mm – 4 mm 0.08 mm – 2.5 mm tion The permitted tightening torque of the power terminals is 0.6 Nm. 6.2.4 Looping through the DC 24 V supply voltage in the MFZ.1 module terminal box •...
  • Page 38 Electrical installation Installation instructions for fieldbus interfaces, field distributors Terminal assignment Name Function ® 1 24 V 24 V MOVIMOT voltage supply for disconnection with safety relay ® 2 GND 0V24 MOVIMOT reference potential for disconnection with safety relay • Terminal X29/1 is factory-jumpered with X40/1 and terminal X29/2 with X40/2, so ®...
  • Page 39 Electrical installation Installation instructions for fieldbus interfaces, field distributors 6.2.7 Line contactor NOTICE ® Damage to the MOVIMOT inverter when using the line contactor for jog mode. ® Damage to the MOVIMOT inverter. • Do not use the line contactor for jog mode, but only for switching the inverter on and off.
  • Page 40 Electrical installation Installation instructions for fieldbus interfaces, field distributors 6.2.9 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English indepen- dent of the language of the documentation. Field wiring power terminals Observe the following notes for UL-compliant installation: •...
  • Page 41 Electrical installation Installation instructions for fieldbus interfaces, field distributors Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum branch circuit protection see table below.

  • Page 42: Mfz21 Connection Module With Mfe72 To Movimot

    Electrical installation MFZ21 connection module with MFE72 to MOVIMOT® MFZ21 connection module with MFE72 to MOVIMOT® ® MFZ21 connection module with MFE72 to MOVIMOT 6.3.1 Wiring diagram ® ® MFZ21 connection module with MFR72 EtherCAT interface to MOVIMOT , for config- uration with 6 inputs or with 4 inputs and 2 outputs.
  • Page 43 Electrical installation MFZ21 connection module with MFE72 to MOVIMOT® 6.3.2 Terminal assignment Name Direction Function 1 – 10 res. Reserved 24 V Input 24 V voltage supply for module electronics and sensors 24 V Output 24 V voltage supply for module electronics and sensors jumpered with terminal X20/11 0V24 reference potential for module electronics and sensors 0V24 reference potential for module electronics and sensors...

  • Page 44: Mfz23 Field Distributor With Mfe72

    Electrical installation MFZ23 field distributor with MFE72 MFZ23 field distributor with MFE72 6.4.1 Wiring diagram ® MFZ23 connection module with MFE72 EtherCAT interface and 2 separate DC 24 V voltage circuits, for configuration with 4 inputs and 2 outputs. 4 mm (AWG10) MFE72 2.5 mm (AWG12) 4 mm (AWG10)
  • Page 45 Electrical installation MFZ23 field distributor with MFE72 6.4.2 Terminal assignment Name Direction Function 1 – 10 res. Reserved Name Direction Function 24 V Input 24 V voltage supply for module electronics, sensors and ® MOVIMOT 24 V Output 24 V voltage supply for module electronics, sensors and ®...
  • Page 46 Electrical installation MFZ23 field distributor with MFE72 6.4.3 Wiring diagram ® MFZ23 connection module with MFE72 EtherCAT interface and 1 common DC 24 V voltage circuit, for configuration with 6 inputs or 4 inputs and 2 outputs. MFZ23 4 mm (AWG10) 4 mm (AWG10) 2.5 mm (AWG12) MFE72...
  • Page 47 Electrical installation MFZ23 field distributor with MFE72 6.4.4 Terminal assignment Name Direction Function 1 – 10 res. Reserved Name Direction Function 24 V Input 24 V voltage supply for module electronics, sensors and ® MOVIMOT 24 V Output 24 V voltage supply for module electronics, sensors and ®...

  • Page 48: Mfz26, Mfz27, Mfz28 Field Distributors With Mfe72

    Electrical installation MFZ26, MFZ27, MFZ28 field distributors with MFE72 MFZ26, MFZ27, MFZ28 field distributors with MFE72 6.5.1 Wiring diagram ® MFZ26, MFZ27, MFZ28 connection module with MFE72 EtherCAT interface and 2 separate DC 24 V voltage circuits, for configuration with 4 inputs and 2 outputs MFZ26 4 mm (A WG10) MFZ27...
  • Page 49 Electrical installation MFZ26, MFZ27, MFZ28 field distributors with MFE72 6.5.2 Terminal assignment Name Direction Function 1 – 10 res. Reserved 24 V Input 24 V voltage supply for module electronics and sensors 24 V Output 24 V voltage supply for module electronics and sensors jumpered with terminal X20/11 0V24 reference potential for module electronics and sensors 0V24 reference potential for module electronics and sensors...
  • Page 50 Electrical installation MFZ26, MFZ27, MFZ28 field distributors with MFE72 6.5.3 Wiring diagram ® MFZ26, MFZ27, MFZ28 connection module with MFE72 EtherCAT interface and 1 common DC 24 V voltage circuit, for configuration with 6 inputs or 4 inputs and 2 out- puts.
  • Page 51 Electrical installation MFZ26, MFZ27, MFZ28 field distributors with MFE72 6.5.4 Terminal assignment Name Direction Function 1 – 10 res. Reserved 24 V Input 24 V voltage supply for module electronics and sensors 24 V Output 24 V voltage supply for module electronics and sensors jumpered with terminal X20/11 0V24 reference potential for module electronics and sensors 0V24 reference potential for module electronics and sensors...

  • Page 52: Connecting Mfe72 Fieldbus Interface Inputs/Outputs

    Electrical installation Connecting MFE72 fieldbus interface inputs/outputs Connecting MFE72 fieldbus interface inputs/outputs The fieldbus interfaces are connected via terminals or M12 plug connectors. 6.6.1 Connection via terminals For fieldbus interfaces with 4 digital inputs and 2 digital inputs/outputs: MFZ.1 MFZ.6 in combination with MFE72 MFZ.7 MFZ.8...
  • Page 53 Electrical installation Connecting MFE72 fieldbus interface inputs/outputs Terminal assignment INFORMATION With MFZ26J and MFZ28J field distributors, the signals on the terminals 19 and 21 are used as maintenance switch feedback signal (NO contact). Evaluation using a controller is possible. Name Direction Function Input...
  • Page 54 Electrical installation Connecting MFE72 fieldbus interface inputs/outputs 6.6.2 Connection via M12 plug connector For MFE72 fieldbus interfaces with 4 digital inputs and 2 binary outputs: DIP S1/1 = "OFF" NOTICE Loss of the guaranteed degree of protection if the screw plugs in the unused M12 connections are not installed or not installed correctly.
  • Page 55 Electrical installation Connecting MFE72 fieldbus interface inputs/outputs For MFE72 fieldbus interfaces with 6 digital inputs: DIP S1/1 = "ON" NOTICE Loss of the guaranteed degree of protection if the screw plugs in the unused M12 connections are not installed or not installed correctly. Damage to the fieldbus interface.
  • Page 56 Electrical installation Connecting MFE72 fieldbus interface inputs/outputs Y adapter For connecting 2 sensors/actuators to an M12 plug connector, use a Y adapter with extension. The Y adapter is available from different manufacturers: Manufac- Escha turer: Type: WAS4-0,3-2FKM3/.. Manufac- Binder turer: Type: 79 5200..

  • Page 57: Connection Of Ethercat

    Electrical installation Connection of EtherCAT® Connection of EtherCAT® ® Connection of EtherCAT ® The following figure shows the connections of the EtherCAT bus: 8817703947 ® [1] X11, connection EtherCAT , IN ® [2] X12, connection EtherCAT , OUT ® The following table shows the pin assignment of the EtherCAT ports X11 and X12: Function ®...
  • Page 58 Electrical installation Connection of EtherCAT® Only use shielded cables and connection elements that meet the requirements of cat- egory 5, class D according to IEC 11801 edition 2.0. The following measures ensure the best possible EMC properties: • Manually tighten mounting screws connectors, modules...

  • Page 59: Connecting The Incremental Encoder Ei7

    Electrical installation Connecting the incremental encoder EI7. Connecting the incremental encoder EI7. 6.8.1 Area of application ® With the MFE72A EtherCAT interface and the built-in EI7 encoder from SEW‑EURODRIVE, you can implement simple positioning based on a higher-level controller. Just connect the built-in EI7 encoder to the MFE72A EtherCAT interface and evaluate the position with a 32-bit counter.
  • Page 60 Electrical installation Connecting the incremental encoder EI7. 6.8.4 Installation Use a shielded cable to connect the EI7 incremental encoder to the appropriate en- ® coder input of the MFE72A EtherCAT interface; see the “Connecting MFE72 fieldbus interface inputs/outputs” chapter. SYS-F X11 IN MFE72A X12 OUT...

  • Page 61: Counter Input Di2

    Electrical installation Counter input DI2 Variant 2: AVRE MFE72A 24 V EI7. (V024) 24 V (PIN1) PIN1: +UB GND (PIN3) PIN2: GND DI0 (PIN4) PIN3: A PIN4: A PIN5: B DI1 (PIN2) DIO– DI1– PIN6: B SYS-F X11 IN X12 OUT EtherCAT ®...

  • Page 62: Hybrid Cable Connection

    Electrical installation Hybrid cable connection 6.10 Hybrid cable connection ® 6.10.1 Hybrid cable between MFZ.3. or MFZ.6. field distributor and MOVIMOT ® The following figure shows the hybrid cable for connecting the MOVIMOT drive part number (01867253). MFZ.3 MFZ.6 9007200401506827 The following table shows the terminal assignment of the hybrid cable in the ®...
  • Page 63 Electrical installation Hybrid cable connection 6.10.2 Hybrid cable between MFZ.7. or MFZ.8. field distributor and AC motors The following figure shows the hybrid cable for connecting the AC motor part number 01867423. MFZ.8 MFZ.7 9007200402006667 The following table shows the terminal assignment of the hybrid cable in the motor ter- minal box: Terminal assignment Motor terminal...

  • Page 64: Pc Connection

    Electrical installation PC connection 6.11 PC connection Underneath the screw plug, the fieldbus interfaces have an RJ10 diagnostic interface for startup, parameterization, and service. The diagnostic interface is connected to a commercially available PC/Laptop via the interface adapter with USB port. Interface adapter RJ10 MF../MQ..

  • Page 65: Wiring Check

    Electrical installation Wiring check 6.12 Wiring check INFORMATION For ensuring the isolation and the effectiveness of preventive measures, you have to perform the checks of the valid and applicable standards (e.g. EN  60204-1 or EN 61800-5) after any wiring work for installation, conversion, repair, etc. In order to prevent injury to persons or damage to the plant, check the wiring as des- cribed below before you connect the voltage supply for the first time: •...

  • Page 66: Startup

    Startup Startup instructions Startup Startup instructions WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the plant according to the instructions, see the op- erating instructions of the gear unit. •...

  • Page 67: Startup Procedure

    Startup Startup procedure INFORMATION • Switch off the DC 24 V voltage supply before removing/installing the fieldbus inter- face. • The incoming and outgoing PROFINET IO bus cables are connected to the module electronics. If the module electronics are removed, the PROFINET IO line is interrupted.
  • Page 68 Startup Startup procedure 5. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in. NOTICE Loss of guaranteed degree of protection if the screw plugs on the f1 set- point potentiometer and X50 diagnostic interface are not installed or not installed correctly.
  • Page 69 Startup Startup procedure Terminal R Terminal L Meaning not activated Not activated • The device is inhibited or the drive is brought to a stop. ® 9. Set the S1/1 and S1/2 DIP switches on the MFE EtherCAT interface according to your system's requirements.

  • Page 70: Project Planning

    Project planning MOVIMOT® and EtherCAT® Project planning ® This chapter provides information on configuration and startup of the EtherCAT mas- ter. INFORMATION ® The latest version of the XML file for the MFE72 EtherCAT interface is available on the SEW website (www.sew-eurodrive.com) under the heading "Software". MOVIMOT®...

  • Page 71: Configuring The Ethercat Master For Movimot With Xml File

    Project planning Configuring the EtherCAT® master for MOVIMOT® with XML file 3. Select the process data configuration required for your application (see chapter "Configuration of process data objects (PDO)" (→ 2 71)). 4. Link the I/O or periphery data with the input and output data of the application pro- gram.
  • Page 72 Project planning Configuring the EtherCAT® master for MOVIMOT® with XML file INFORMATION Results • Either 4 or 10 process data words can be transmitted in each direction. If, for ex- ample, PDO OutputData1 (standard 10 PO) is used, PDO InputData1 (standard 10 PI) must be used as well.
  • Page 73 Project planning Configuring the EtherCAT® master for MOVIMOT® with XML file Assignment Reset counter input Encoder value PI9/PI10 is set to "0" when Bit 1 experiences a rising edge. 2 – 15 Reserved Example: Assignment of the preset process output data ® MOVIMOT status word 1 ®...
  • Page 74 Project planning Configuring the EtherCAT® master for MOVIMOT® with XML file The following figure shows the assignment of process input data PI4 depending on the set I/O configuration: 9801824907 2 Byte actual values DI / DO Byte n+1 Byte n 15 14 13 12 11 10 9 master Standard...

  • Page 75: Mfe Status Word

    Project planning MFE status word MFE status word The following figure shows the assignment of the status word of the MFE fieldbus in- terface: 2 Byte MFE status Byte n+1 Byte n 15 14 13 12 11 10 9 master 0: Reserved = 0 1: Reserved = 0 2: Reserved = 0...
  • Page 76 Project planning MFE status word Diagnostics Function and coding status bit name via bus MFE system error MFE system error 1 = MFE system error present. 0 = OK See parameter index 8310 for more information. Overload actuator Short circuit/overload of the actuator supply for out- voltage DO0 put DO0 1 = DO0 short circuit/overload...

  • Page 77: Operating Behavior On Ethercat

    ® Operating behavior on EtherCAT Control of the MOVIMOT® inverter ® Operating behavior on EtherCAT ® ® This chapter describes the basic behavior of the MOVIMOT inverter on EtherCAT when controlled with process data objects (PDO) for fieldbus communication. Control of MOVIMOT®...
  • Page 78 ® Operating behavior on EtherCAT Control of the MOVIMOT® inverter ® 9.1.1 Control example in TwinCAT with MOVIMOT Once the file SEW_MFE72A.xml has been copied to the TwinCAT subdirectory "\IO \EtherCAT", you can use the "Append box" menu item in "offline" mode to add a ®...
  • Page 79 ® Operating behavior on EtherCAT Control of the MOVIMOT® inverter ® In "online" mode (i.e. when connected to the EtherCAT line), you can use the "Find ® ® devices" icon to search the EtherCAT line for connected MOVIMOT inverters (see following figure).
  • Page 80 ® Operating behavior on EtherCAT Control of the MOVIMOT® inverter Now, you can link the process data words to the PLC program or write data into them for manual testing as shown in the following figure. 9101806219 First, mark the process output data PO1. In the window that appears, choose the tab page "Online".

  • Page 81: Function

    Function Operating notes Function 10.1 Operating notes WARNING Electric shock caused by dangerous voltages at the connections, cables and motor terminals. When the device is switched on, dangerous voltages are present at the connections as well as at any connected cables and motor terminals. This also applies even when the device is inhibited and the motor is at standstill.

  • Page 82: Meaning Of Led Display

    Function Meaning of LED display 10.2 Meaning of LED display ® The MFE EtherCAT interface has 5 LEDs for diagnostic purposes. • The "RUN" LED indicates the operating state of the MFE fieldbus interface. ® • The "ERR" LED displays errors in EtherCAT •...
  • Page 83 Function Meaning of LED display Meaning ® The slave application has automatically changed the EtherCAT state. The "Change" parameter in the AL state register is set to "0x01:change/ Lights up 1 error". time A watchdog timeout has occurred in the application. Lights up 2 time A PDI watchdog timeout occurred.
  • Page 84 Function Meaning of LED display Meaning Measure SYS-F ® MFE initialization error or serious Use MOVITOOLS MotionStudio to device error read out the fault status. Flashing Determine cause and acknowledge (2 s cycle) error. 10.2.4 "L/A" LED (Link/Activity) ® ® Each EtherCAT port for incoming EtherCAT cables (X11 IN) and outgoing ®...

  • Page 85: Supplementary Field Distributor Startup Information

    Supplementary field distributor startup information MF../Z.6. field distributor Supplementary field distributor startup information The startup procedure is described in the chapter "Startup". In addition, observe the following notes on the startup of field distributors. 11.1 MF../Z.6. field distributor 11.1.1 Maintenance switch The maintenance/line protection switch of the Z.6.
  • Page 86 Supplementary field distributor startup information MF../MM../Z.7. field distributor 11.2 MF../MM../Z.7. field distributor 11.2.1 Checking the connection type of the motor Use the following figure to check that the selected connection type is identical for the field distributor and the connected motor. INFORMATION For brake motors: Do not install brake rectifiers inside the terminal box of the motor! Block diagram:...
  • Page 87 Supplementary field distributor startup information MF../MM../Z.8. field distributor ® 11.2.2 Internal wiring of the MOVIMOT inverter in the field distributor ϑ 9007200441652619 [1] DIP switches for setting the connection type (W or m) Make sure that the connection type of the connected motor corresponds with the setting of the DIP switch.
  • Page 88 Supplementary field distributor startup information MF../MM../Z.8. field distributor Block diagram: "Safety Power” X20/X29 MF../MQ.. RS485 MOVIMOT ® MFZ.8F X9 [2] 9007200441668363 ® [1] Jumper to supply the MOVIMOT drive with DC 24 V voltage for the fieldbus inter- face (installed at the factory) [2] Hybrid cable connection 11.3.2 Checking the connection type of the motor...

  • Page 89: Movimot® Inverter Integrated In Field Distributor

    Supplementary field distributor startup information MOVIMOT® inverter integrated in field distributor ® 11.3.3 Internal wiring of the MOVIMOT inverter in the field distributor ϑ 9007200441675147 [1] DIP switches for setting the connection type (W or m) Make sure that the connection type of the connected motor corresponds with the setting of the DIP switch.
  • Page 90 Supplementary field distributor startup information MOVIMOT® inverter integrated in field distributor Motor protec- Motor power PWM fre- No-load Meaning tion rating quency damping Motor one Variable size smaller (16, 8, 4 kHz) Adjusted 4 kHz Setpoint poten- tiometer f1 1 2 3 4 5 6 7 8 9 9007200441723659 [1] Factory setting ®...
  • Page 91 Supplementary field distributor startup information MOVIMOT® inverter integrated in field distributor Additional function Restriction ® 12 MOVIMOT with rapid start/stop and motor pro- The mechanical brake can tection in Z.7., Z.8. or Z.9. field distributors only be controlled by ® MOVIMOT .

  • Page 92: Movilink ® Device Profile

    ® MOVILINK device profile Coding of the process data ® MOVILINK device profile 12.1 Coding of the process data The same process data information is used for control and setpoint selection in all fieldbus systems. The coding of the process data takes place according to the uniform ®...
  • Page 93 ® MOVILINK device profile Coding of the process data Virtual terminals for releasing the brake without drive enable, ® only when MOVIMOT switch S2/2 = “ON” ® (adhere to MOVIMOT operating instruc- tions) Basic control block Reserved for special functions = "0" "1"...
  • Page 94 ® MOVILINK device profile Coding of the process data Ramp The current integrator in the process output data word PO3 is transferred if the pro- cess data exchange takes place using three process data words. The integrator ramp ® set with switch t1 is used if the MOVIMOT drive is controlled using 2 process data words.
  • Page 95 ® MOVILINK device profile Coding of the process data PI3: Status word 2 (only for 3-word protocol) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Controller enabled = "1" Inverter ready = "1" PO data enabled = "1"...

  • Page 96: Mfe Status Word

    ® MOVILINK device profile MFE status word 12.2 MFE status word The following figure shows the assignment of the status word of the MFE fieldbus in- terface: 2-byte MFE status Byte n+1 Byte n 15 14 12 11 10 9 master Reserved = "0"...
  • Page 97 ® MOVILINK device profile MFE status word MFE status bit Diagnostic name via bus Function and coding Overload sensor voltage group I Short circuit/overload of the sensor sup- ply group I (VO24-I) 1 = Short circuit/overload sensor supply 0 = Sensor supply OK 13, 14, 15 Reserved –...

  • Page 98: Operation With The Movitools

    ® Operation with the MOVITOOLS MotionStudio engineering software About MOVITOOLS® MotionStudio ® Operation with the MOVITOOLS MotionStudio engineering software About MOVITOOL S® MotionStud ® 13.1 About MOVITOOLS MotionStudio 13.1.1 Tasks ® MOVITOOLS MotionStudio engineering software enables you to perform the fol- lowing tasks with consistency: •...

  • Page 99: First Steps

    ® Operation with the MOVITOOLS MotionStudio engineering software First steps Engineering via interface adapters If your device supports the "SBus" or "Serial" communication options, you can use a suitable interface adapter for engineering. The interface adapter is additional hardware that you can obtain from SEW- EURODRIVE.
  • Page 100 ® Operation with the MOVITOOLS MotionStudio engineering software First steps 13.2.2 Establishing communication and scanning the network Proceed as follows: 1. Click "Configure communication channels" [1] in the toolbar. 18014399642823819 ð The following window opens. 9007217492118283 2. From the drop-down list [1], select the communication type. 3.

  • Page 101: Connection Mode

    ® Operation with the MOVITOOLS MotionStudio engineering software Connection mode 2. Right-click to open the context menu. 9007201701091851 3. Select the tool for configuring the device (in this example the command [Startup] > [Parameter tree]). 9007201701096203 13.3 Connection mode 13.3.1 Overview ®...
  • Page 102 ® Operation with the MOVITOOLS MotionStudio engineering software Connection mode The following figure illustrates the two types of tools: Offline tool Online tool 18014399752675211 [1] Hard drive of the engineering PC [2] RAM of the engineering PC [3] Engineering PC [4] Unit Tools Description...

  • Page 103: Serial Communication (Rs485) Via Interface Adapters

    ® Operation with the MOVITOOLS MotionStudio engineering software Serial communication (RS485) via interface adapters INFORMATION • The "Online" connection status is a response message which informs you that you are currently connected to the unit or that your unit is ready for commu- nication.
  • Page 104 ® Operation with the MOVITOOLS MotionStudio engineering software Serial communication (RS485) via interface adapters The following interface adapters are available: Designation Part number USB11A 08248311 USM21A 28231449 The following components are included each in the scope of delivery: • Interface adapter •...
  • Page 105 ® Operation with the MOVITOOLS MotionStudio engineering software Serial communication (RS485) via interface adapters 13.4.2 Configuring the serial communication Proceed as follows: ü There is a serial connection between your PC and the devices you want to config- ure via the interface adapter. 1.
  • Page 106 ® Operation with the MOVITOOLS MotionStudio engineering software Serial communication (RS485) via interface adapters 3. Click the button [3]. ð This displays the settings for the communication type "Serial". The figure shows the USB11A interface adapter selected as COM port as an example. 9007200201689739 4.

  • Page 107: Communication Via Ethercat

    ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT The following table describes the [Extended setting] for the serial (RS485) communic- ation channel: Communication Description Note parameters Parameter tele- Telegram with 1 Used to transfer 1 single parameter of a grams single parameter device.
  • Page 108 ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT Installation on the same device ® ® EtherCAT master and MOVITOOLS MotionStudio are installed on the same device. EtherCAT EtherCAT EURODRIVE EURODRIVE EURODRIVE 28243200651 [1] Monitor ® [2] Engineering PC with EtherCAT master, integrated mailbox gateway (MBX), and ®...
  • Page 109 ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT Installation on different devices ® ® The EtherCAT master and engineering PC with MOVITOOLS MotionStudio are in- stalled on different devices. EtherCAT EtherCAT EURODRIVE EURODRIVE EURODRIVE 28243204747 ® [1] Engineering PC with Ethernet interface and MOVITOOLS MotionStudio [2] Ethernet network ®...
  • Page 110 ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT The settings look as follows in Beckhoff's TwinCAT program: 3267403275 13.5.3 Configuring the network at the engineering PC ® ® If MOVITOOLS MotionStudio and the EtherCAT master are running on the same PC, you do not have to make any additional network settings.
  • Page 111 ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT You can use the ping command to check whether the communication path to the ® EtherCAT mailbox gateway is established correctly. To do so, proceed as follows: • Open a command-line interface window on your engineering PC to enter a DOS command.
  • Page 112 ® Operation with the MOVITOOLS MotionStudio engineering software Communication via EtherCAT ® Communication parameters for EtherCAT ® The following table describes the communication parameters for EtherCAT Communication parame- Description Note ters • Default setting: 200 ms Timeout Waiting time in [ms] that the client waits for a reply •...

  • Page 113: Service

    Service Diagnostic procedures Service 14.1 Diagnostic procedures The diagnostics procedures described in the following section demonstrate the fault analysis methods for the following problems: ® • Inverter does not operate on EtherCAT ® • Inverter cannot be controlled using the EtherCAT master.
  • Page 114 Service Diagnostic procedures Step 3: What is the "ERR" LED doing? "ERR" Case 1: "RUN" LED lights up green (slave is in OPERATIONAL status). LED = ↓ ® EtherCAT interface communication is in operational status. Case 2: • "RUN" LED flashes green (slave is in PRE-OPERATIONAL status). •...

  • Page 115: Bus Diagnostics With Movitools Motionstudio

    Service Bus diagnostics with MOVITOOLS MotionStudio "ERR" Prerequisite: LED lights • "RUN" LED flashes green (slave is in PRE-OPERATIONAL status). up green • "RUN" LED lights up green 1× (slave is in SAFE-OPERATIONAL status). ↓ An unprompted state change has occurred. Repair the configuration error and start the bus in the master again.
  • Page 116 Service Bus diagnostics with MOVITOOLS MotionStudio 3. Right-click on the communications unit and select the "Parameter tree" menu item. Select the "09 Bus diagnostics" menu from the parameter tree. 9361315467 14.2.2 Fieldbus interfaces error table Error code/ Response Cause Measure Designation •...

  • Page 117: Inspection And Maintenance

    Service Inspection and maintenance Error code/ Response Cause Measure Designation • Check master communica- Fieldbus Process output No communication between tion routine. timeout data = 0 master and slave within the configured response monitor- • Check fieldbus cable. DO = 0 ing.

  • Page 118: Extended Storage

    Service Extended storage 14.4.2 Replacing the device WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages may still be present for up to 1 minute after disconnection from the supply system. Severe or fatal injuries. ® •...

  • Page 119: Procedure When Maintenance Has Been Neglected

    Service Procedure when maintenance has been neglected 14.6 Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters. They are subject to aging effects when de-energized. This effect can damage the capacitors if the unit is connected us- ing the nominal voltage after a longer period of storage.

  • Page 120: Technical Data

    Technical data Electrical specification Technical data 15.1 Electrical specification MFE72A Part number 28210034 Electronic supply U = +24 V +/- 25%, I  ≤ 150 mA ® • EtherCAT connection isolated Electrical isolation • Between logic and 24 V supply voltage • Between logic and periphery/drivevia optocoupler Bus connection technology 2 ×...

  • Page 121: Specifications Of Ethercat

    Technical data Specifications of EtherCAT® Specificatio ns of EtherCAT® ® 15.2 Specifications of EtherCAT ® EtherCAT Standards IEC 61158, IEC 61784-2 Supported baud rate 100 Mbit/s (full duplex) Connection technology 2 × M12 plug connector Bus termination Not integrated, as bus termination is activated automatically. OSI layer Ethernet II ®...

  • Page 122: Technical Data For Field Distributors

    Technical data Technical data for field distributors 15.4 Technical data for field distributors 15.4.1 MF../Z.3. field distributors MF../Z.3. Supply voltages AC 3 x 380 V -10% – AC 500 V +10% line AC 3 x 200 V -10% – AC 240 V +10% Line frequency 50 – 60 Hz line Max.
  • Page 123 Technical data Technical data for field distributors 15.4.2 MF../Z.6. field distributors MF../Z.6. Connection voltages AC 3 x 380 V -10% – AC 500 V +10% line AC 3 x 200 V -10% – AC 240 V +10% Line frequency 50 – 60 Hz line Max. permitted total cur- 32 A (according to UL max.
  • Page 124 Technical data Technical data for field distributors 15.4.3 MF../MM../Z.7. field distributors MF../MM..-..3-00/Z.7. ® MOVIMOT inverter Connection voltages AC 3 x 380 V -10% – AC 500 V +10% line AC 3 x 200 V -10% – AC 240 V +10% Line frequency 50 – 60 Hz line Max.
  • Page 125 Technical data Technical data for field distributors 15.4.4 MF../MM../Z.8. field distributors with operating point 400 V/50 Hz MF../MM..-503-00/Z.8. ® MOVIMOT inverter Size Connection voltages AC 3 x 380 V -10% – AC 500 V +10% line Line frequency 50 – 60 Hz line Max. permitted total cur- 32 A (according to UL max.
  • Page 126 Technical data Technical data for field distributors 15.4.5 MF../MM../Z.8. field distributors with operating point 230 V/60 Hz MF../MM..-233-00/Z.8. ® MOVIMOT inverter Size Connection voltages AC 3 x 200 V -10% – AC 240 V +10% line Line frequency 50 – 60 Hz line Max. permitted total cur- 32 A (according to UL max.

  • Page 127: Dimension Drawings

    Technical data Dimension drawings 15.5 Dimension drawings 15.5.1 Dimension drawing of MF ..Z.1./MQ ../Z.1. fieldbus interface The following figure shows the dimensions of the fieldbus interface MF ..Z.1./MQ ../ Z.1. MFE52, MFE62 MF.22/32, MQ.22/32, MFE72 MF.21, MQ.21 6xM20x1.5 2xM12x1.5 Ø 4.4 27021599179888907 ®...
  • Page 128 Technical data Dimension drawings 15.5.2 MF../Z.3., MQ../Z.3. field distributors – dimension drawing The following figure shows the dimensions of the field distributors MF../Z.3. and MQ../ Z.3.: MFE52, MFE62 MF.22/32, MQ.22/32, MFE72 MF.21, MQ.21 43.5 33.5 5. 5 M16 x1.5 M25 x 1.5 M20 x1.5 5.
  • Page 129 Technical data Dimension drawings 15.5.3 MF../Z.6., MQ../Z.6. field distributors – dimension drawing The following figure shows the dimensions of the field distributors MF../Z.6. and MQ../ Z.6.: MFE52, MFE62 MF.22/32, MQ.22/32, MFE72 MF.21, MQ.21 27021599246139275 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 130 Technical data Dimension drawings 15.5.4 Dimension drawing of field distributors MF../MM03 – MM15/Z.7., MQ../MM03 – MM15/Z.7. The following figure shows the dimensions of MF../MM03-MM15/Z.7., MQ../MM03- MM15/Z.7. field distributors: 253.7 MFE52, MFE62 M20x1,5 MF.22/32, MQ.22/32, MFE72 MF.21, MQ.21 M25x1,5 27021599304777355 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 131 Technical data Dimension drawings 15.5.5 Dimension drawing of field distributors MF../MM03 – MM15/Z.8., MQ../MM03 – MM15/Z.8. The following figure shows the dimensions of the field distributors MF../MM03  –  MM15/Z.8., MQ../MM03 – MM15/Z.8.: M20 x 1.5 M25 x 1.5 27021599307058827 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 132 Technical data Dimension drawings 15.5.6 Dimension drawing of field distributors MF../MM22 – MM30/Z.8., MQ../MM22 – MM30/Z.8. The following figure shows the dimensions of the field distributors MF../MM22  –  MM30/Z.8., MQ../MM22 – MM30/Z.8.: M20x1.5 M25x1.5 27021599307060747 ® Manual – EtherCAT Interfaces, Field Distributors...
  • Page 133 Technical data Dimension drawings 15.5.7 MF../MM40/Z.8., MQ../MM40/Z.8. field distributors – dimension drawing The following figure shows the dimensions of the field distributors MF../MM40/Z.8., MQ../MM40/Z.8.: M20x1.5 M25x1.5 27021599449977355 ® Manual – EtherCAT Interfaces, Field Distributors...

  • Page 134: Index

    Index Index PC ............ 64, 103 Connection cross section ABOX Terminals............ 37 Hybrid, dimension drawings ...... 127 Connection diagram Standard, dimension drawings .....  127 EI76 incremental encoder ...... 60 Assembly Connection options, additional ...... 37 Regulations ............  24 ® Controlling MOVIMOT on EtherCAT®...
  • Page 135 Index Embedded safety notes.........  7 Installation instructions ........ 24 ® Engineering, MOVITOOLS MotionStudio .. 98 Fieldbus interfaces, field distributors .... 35 Equipotential bonding ........ 33, 36 Installation notes Error tables Derating............ 11 Fieldbus interface .........  116 Installation altitude > 1000 m ...... 11 ®...
  • Page 136 Index MF../Z.3. field distributors MQ../MM../Z.8. field distributor Device structure .......... 17 Device structure .......... 20 Technical data .......... 122 MQ../Z.3 field distributor MF../Z.6. field distributors Device structure .......... 17 Device structure .......... 18 MQ../Z.6. field distributor Technical data .......... 123 Device structure ..........
  • Page 137 Index Protective separation...........  12 Technical data ...........  120 Dimension drawings ........ 127 MF../MM../Z.8. field distributors....  125, 126 Restriction of use.......... 11 MF../Z.1. connection module...... 121 Rights to claim under limited warranty .... 7 MF../Z.3. field distributors...... 122 Routing of the bus cables ........ 57 MF../Z.6.
  • Page 140 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Mqp seriesMfe seriesMfd series

Table of Contents