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SEW-Eurodrive DFS21B Manual

SEW-Eurodrive DFS21B Manual

Fieldbus interface, profinet io with profisafe safe stop
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Drive Technology \ Drive Automation \ System Integration \ Services
Manual
DFS21B Fieldbus Interface
PROFINET IO with PROFIsafe (Safe Stop)
Edition 03/2010
16916816 / EN

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Summary of Contents for SEW-Eurodrive DFS21B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Manual DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop) Edition 03/2010 16916816 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Data exchange with PROFIsafe option DFS..........62 Response times of the PROFIsafe option DFS..........65 Diagnostics with the PROFIsafe option DFS ..........66 Error states of the PROFIsafe option DFS........... 67 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 4 B and UOH11B gateway ..144 ® ® 13.2 DFS21B safety module for MOVIDRIVE MDX61B and MOVITRAC B.. 145 13.3 Dimension drawing of DFS21B in UOH11B gateway housing....146 14 Index ........................147 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 5: General Information

    This is the formal structure of an embedded safety note: • SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. – Measure(s) to prevent the danger. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 6: Rights To Claim Under Limited Warranty

    In such cases, any liability for defects is excluded. Copyright © 2010 - SEW-EURODRIVE. All rights reserved. Copyright law prohibits the unauthorized duplication, modification, distribution, and use of this document, in whole or in part. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 7: Safety Notes

    Product names and trademarks The brands and product names contained within this manual are trademarks or regis- tered trademarks of the titleholders. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 8: Disposal

    Observe the applicable national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force, as: • Electronics scrap • Plastic • Sheet metal • Copper Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 9: Introduction

    Content of this manual Introduction Content of this manual This user manual illustrates: • How to install the 'DFS21B PROFINET IO with PROFIsafe' option card in the ® MOVIDRIVE MDX61B inverter. • How to use the 'DFS21B PROFINET IO with PROFIsafe' option card in the ®...
  • Page 10 MotionStudio PC software offers you an easy-to-use diagnostic tool for setting all drive parameters (including the fieldbus parameters) and for displaying the fieldbus and device status information in detail. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 11: Integrated Safety Technology

    WARNING ® ® The safety function of MOVIDRIVE B / MOVITRAC B is only permitted for ap- plications up to category 3 according to EN 954-1. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 12: Safety Concept For Movidrive ® And Movitrac

    DC link. • If work is carried out on the electrical section of the drive system, the supply voltage must be disconnected using an external maintenance switch. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 13 Temperature detection [14] Position detection [15] Pulse width modulated signals for the output stage [16] Computer core [17] Fieldbus connection INFORMATION ® This basic representation also applies to MOVITRAC Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 14: Safety Conditions

    5.1.2 DC 24 V voltage supply The 24 V supply voltage(s) of the DFS21B and all stations connected to the fieldbus must be designed as safety extra-low voltage. The voltage must lie within the limits de- fined in the technical data. In addition, the following voltage values must not be exceed- ed if a fault occurs (according to EN 60950): Max.

  • Page 15: Assembly And Installation Notes

    Users may only install or remove option cards for MOVIDRIVE MDX61B sizes 1 to 6. • You have to insert the DFS21B PROFINET IO option in fieldbus slot [1]. • Only use connectors and cables approved for PROFINET IO when cabling. 62179AXX...
  • Page 16 Keep the option card in its original packaging until immediately before you are ready to install it. • Hold the option card by its edges only. Do not touch any of the components. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 17 4. Insert the retaining bracket with the installed option card into the slot, pressing slight- ly so it is seated properly. Secure the card retaining bracket with the two retaining screws. 5. To remove the option card, follow the instructions in reverse order. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 18: Installing The Dfs21B Option Card In Movitrac® B

    DC 24 V Terminal assignment X12:8 DC+24 V input X12:9 GND reference potential for binary inputs To simplify cabling, the DFS21B option can be supplied with DC 24 V from X46:7 of ® MOVITRAC B to X26:7. ® MOVITRAC B must be supplied with DC 24 V at terminals X12:8 and X12:9 when it supplies the DFS21B option.
  • Page 19 SC22 (System bus low, outgoing) X46:6 GND (System bus reference) X46:7 DC 24 V X26:7 DC 24 V Terminal assignment X12:8 DC+24 V input X12:9 GND reference potential for binary inputs Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 20 Connect the system bus terminating resistor (S1 = ON) at the end of the system bus connection. Switch off the terminating resistor on the other units (S1 = OFF). The DFS21B gateway must always be connected either at the beginning or the end of the system bus connection and feature a permanently installed terminating resistor.

  • Page 21: Installing The Dfs21B/Uoh11B Gateway

    Assembly and Installation Notes Installing the DFS21B/UOH11B gateway Installing the DFS21B/UOH11B gateway The following figure shows the connection of the DFS21B option via the UOH11B:X26 gateway housing. INFORMATION Only SEW-EURODRIVE engineers are allowed to install or remove option cards in/from the UOH11B gateway housing.

  • Page 22: Connection And Terminal Description Dfs21B Option

    62396AXX 1) The 24 V supply voltage(s) of the DFS21B and all stations connected to the fieldbus must be designed as safety extra-low voltage. The voltage must lie within the limits defined in the technical data. In addition, the following voltage values must not be exceeded if a fault occurs (according to EN 60950): Max.

  • Page 23: Wiring Diagrams For Safe Technology

    PROFINET IO 62410AEN The 24 V supply voltage(s) of the DFS21B and all stations connected to the fieldbus must be designed as safety extra-low voltage. The voltage must lie within the limits defined in the technical data. In addition, the following voltage values must not be exceeded if a fault occurs (according to EN 60950): Max.
  • Page 24 "FS" LED (failsafe status) (→ page 34). The 24 V supply voltage(s) of the DFS21B and all stations connected to the fieldbus must be designed as safety extra-low voltage. The voltage must lie within the limits de- fined in the technical data.
  • Page 25 PROFINET IO 62411AEN The 24 V supply voltage(s) of the DFS21B and all stations connected to the fieldbus must be designed as safety extra-low voltage. The voltage must lie within the limits defined in the technical data. In addition, the following voltage values must not be exceeded if a fault occurs (according to EN 60950): Max.
  • Page 26 Only connect cables with a core cross section of a minimum of 0.25 mm (AWG23) up specification to a maximum 1 mm (AWG18) to the safety-related binary output F-DO (X31:1, X31:2) of the DFS21B option. Clamping without conductor end sleeves is possible in accor- dance with IEC 60999. Power consumption X17:4 ® ®...

  • Page 27: Pin Assignment

    B / MOVITRAC B / Ethernet To connect the DFS21B, connect the Ethernet interface X30 or X32 (RJ45 connector) using a category 5, class D shielded twisted-pair cable in compliance with IEC 11801 edition 2.0. The integrated switch provides support for realizing a line topology.

  • Page 28: Shielding And Routing Bus Cables

    (PE). Make sure you supply adequate equipotential bonding in accordance with relevant VDE reg- ulations in such a case. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 29: Tcp/Ip Addressing And Subnetworks

    Each decimal number stands for one byte (= 8 bits) of the subnet mask and can also be represented using binary code (→ following table). Byte 1 Byte 2 Byte 3 Byte 4 11111111 11111111 11111111 10000000 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 30 If this is not the case, the node addresses the standard gateway (router), which must be part of the actual network. The standard gateway then takes on the job of transmitting the data packages. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 31: Setting The Ip Address Parameters Via Dcp

    Switch the DC 24 V supply voltage and the line voltage back on. • Wait until the DFS21B option has booted up. The "RUN" LED is green when the op- tion is ready. You can now access the inverter via the IP address 192.168.10.4. Proceed as follows to set new IP address parameters: •...

  • Page 32: 6.10 Procedure After A Unit Replacement

    PROFINET IO unit name again using the configuration software. Proceed as with an initial startup (→ section "Configuration with PROFINET"). If you only replace the DFS21B option, you have to set the PROFIsafe address of the new option card again using the "F-ADDRESS" DIP switches. Make sure that the set address corresponds to the PROFIsafe address in STEP7 HWCONFIG.

  • Page 33: Operating Displays Of The Dfs21B Option

    Operating displays of the DFS21B option 6.11 Operating displays of the DFS21B option 6.11.1 PROFINET LEDs There are 4 LEDs on the DFS21B option card that display the current status of the DFS21B option and the PROFINET system. DFS21B 62397AXX R LED The "R"...
  • Page 34 Orange Output F-DO active Output F-DO inactive (switched off) WARNING The LEDs "R", "BF", "FDO" and "FS" are not safety-oriented and may not be used as a safety device. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 35 Activity / Yel- Data is currently being exchanged via Ethernet. INFORMATION • As the firmware of the DFS21B option card requires approximately 10 seconds for initialization, the status "0" (inverter not ready) is displayed in the 7-segment dis- ® play of MOVIDRIVE during this time.

  • Page 36: Configuration With Profinet

    Configuration with PROFINET ® ® This chapter describes the configuration of the MOVIDRIVE B and MOVITRAC gateway inverters with DFS21B option. The following GSD file is used for the configura- ® ® tion of the DFS21B with MOVIDRIVE B or in MOVITRAC GSDML-V2.1-SEW-DFE-DFS-2Ports-yyyymmdd.xml...
  • Page 37 MAC addresses [2] displayed. A label with the MAC ad- dress [2] is attached to the DFS21B option. Use the [Flash] button [1] to enable the Status LED to flash green for the selected DFS21B in order to check your selection.
  • Page 38 It can be up to 255 characters long. • Specify an IP address [5] and a subnet mask [4] as well as a router address [7] if re- quired. Click the [Assign IP Configuration] button [3]. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 39 Click the [Browse] button [6] again to check whether your settings were adopted. Click the [Close] button [1]. • You can reset the device name of the DFS21B online via the [Reset] button [9]. Now you need to restart the DFS21B. ®...
  • Page 40 • Copy the required entry to the PROFINET IO system via drag & drop: – Select "MDX61B+DFS21B V1.2" [2] if your controller supports topology detection. – Select "MDX61B+DFS21B V1.1 OLD" if your controller does not support topolo- gy detection. •...
  • Page 41 "Device name" button • Enter the previously specified device name in the "Device name" input field [4] on the "General" tab page [1]. Note that the name is case-sensitive. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 42 On the "IO Cycle" tab page [2], you can specify an update time for the node to update ® its process data. The DFS21B option installed in MOVIDRIVE B supports a mini- mum update time of 2 ms (→ following figure). 11782AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 43 Load the configuration in the SIMATIC S7 and start the module. The Error LED of the controller controller should now go out. The LEDs of the DFS21B option should have the following statuses: • R LED: lights up green •...
  • Page 44 6 process input data 62347AEN The following figure shows the corresponding PROFINET parameter settings. 68082AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 45 The PROFINET in- terface accepts 1×3 to 8×3 process data words. INFORMATION 3 PDs are always assigned to any SBus node. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 46 Copy the required entry to the PROFINET IO system via drag & drop: – Select "Gateway DFS21B V1.2" [2] if your controller supports topology detection. – Select "Gateway DFS21B V1.1 OLD" if your controller does not support topology detection. •...
  • Page 47 Configuration with PROFINET Configuration of the PROFINET IO controller The slot model is used for configuration with PROFINET. Each slot is assigned to a DFS21B fieldbus interface. The following segmentation is used for the gateway func- tion of the DFS21B. V1.2 68083AEN Slot 1 is not currently not used.
  • Page 48 "Device name" input field • Enter the previously specified device name in the "Device name" input field [4] on the "General" tab page [1]. Note that the name is case-sensitive. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 49 On the "IO Cycle" tab page [2], you can specify an update time for the node to update ® its process data. The DFS21B option in MOVITRAC B as a gateway supports a min- imum update time of 4 ms (→ following figure). 11837AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 50 Load the configuration in the SIMATIC S7 and start the module. The Error LED of the controller controller should now go out. The LEDs of the DFS21B option should have the following statuses: • R LED: lights up green •...
  • Page 51 Configuration with PROFINET Configuration of the PROFINET IO controller The following figure shows the corresponding PROFINET parameterization. V1.2 V1.2 V1.2 V1.2 V1.2 68084AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 52: Auto Setup For Gateway Operation

    DIP switch off and back on again. As a first step, the DFS21B searches for drive inverters on the SBus below its hierarchi- cal level. This process is indicated by the H1 LED (system bus error) flashing briefly. Dif- ferent SBus addresses must be set for the drive inverters (P813).
  • Page 53 Configuration with PROFINET Auto setup for gateway operation The following illustration shows the data exchange between the PLC, the DFS21B op- tion and the inverter. PROFINET IO-Controller 62398AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 54: Setup Of The Movidrive® Mdx61B Inverter

    DIØØ (function/CON- TROLLER INHIBIT) input terminal to a DC +24 V signal and to program input terminals DIØ1 ... DIØ3 to NO FUNCTION. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 55: Setup Of The Movitrac ® B Inverter

    • The SBus address 0 is used by DFE32B gateway and therefore must not be used. • Set P883 SBus timeout to values between 50 and 200 ms. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 56: Configuration Of Profisafe With Step7

    Configuration with PROFINET Configuration of PROFIsafe with STEP7 Configuration of PROFIsafe with STEP7 Configure the failsafe DFS21B fieldbus interface as usual under STEP7 HW Config for PROFINET operation. ® To ensure fault-free DFS21B operation with PROFIsafe , you must obtain the optional package entitled "Distributed Safety (V5.4 or later)"...
  • Page 57 The process data channel must always be config- ured. This channel is not safety-oriented. • For using the safety functions of the DFS21B, you must configure an "F-module I/O (2 Byte)" in slot 1. • Mark slot 1 and delete the entry "Slot not used". Then drag the entry "F-module I/O ®...
  • Page 58 62533AEN • Set the parameters of the PROFIsafe properties of the fail-safe DFS21B in STEP7 HW Config by double-clicking the configured Fmodule in slot 1. The window [F mod- ule I/O (2-byte) properties] appears with its tab pages [General], [Addresses], [Parameters] and [PROFIsafe].
  • Page 59 The F parameters are set on the "PROFIsafe" tab page (→ following figure) 11780AEN The address F_Dest_Add configured in this dialog must correspond to the PROFIsafe address set at the DFS21B via the "F-ADDRESS" DIP switches. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 60 CRC check value varies. This parameter communicates the anticipated length of the CRC2 key in the safety telegram to the F component. The DFS21B option handles user data that is less than 12 bytes in length, so that with PROFIsafe V2, a 3 byte CRC is used.
  • Page 61 With the DFS21B option, you can enter the "F_WD_Time" parameter in steps of 1 ms, ranging from 1 ms to 10 s. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 62: Data Exchange With Profisafe Option Dfs

    PROFIsafe safety data and the process data between the bus master and the DFS op- tion. Standard PROFIsafe PROFIsafe PROFIBUS/ PROFINET interface module safety-oriented MOVIDRIVE + DFS 62401AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 63 In order to reintegrate PROFIsafe option DFS after the fault has been corrected, user acknowledgement with positive edge of variable ACK_REI is required. Acknowledge- ment is only possible if variable ACK_REQ = 1. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 64 F-DO is connected to X17 1: F-DO active 1..7 Reserved Do not use! 0..7 Reserved Do not use! Input data Byte Name Default Function Comment 0, 1 0..7 Reserved Do not use! Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 65: Response Times Of The Profisafe Option Dfs

    According to safety control data Internal response time of the safe output 25 ms Response or switching time of the actuator According to the manufacturer Actuator switches after xx ms Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 66: Diagnostics With The Profisafe Option Dfs

    Orange Output F-DO active Output F-DO inactive (switched off) WARNING The LEDs "R", "BF", "FDO" and "FS" are not safety-oriented and may not be used as a safety device. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 67: Error States Of The Profisafe Option Dfs

    WARNING It is also possible to set automatic reintegration in the safety controller. Severe or fatal injuries. • This function must not be used in safety-relevant applications. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 68 Überlast am sicheren Overload at failsafe Ausgang (F-DO) output / 111 Interner Kommuni- Internal communica- kationsfehler zur DFS- tion timeout Option / 127 Fehler Initialisierung F init error DFS-Option Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 69 The DFS option is not com- set F_Dest_Add to configured value • Passivation of patible with the desired (con- • Replace DFS option or contact option DFS figured) safety functions SEW-Service Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 70: Operating Behavior In Conjunction With Profinet

    Isochronous real-time communication for synchronized IO data exchange (e.g. for motion control applications - not for DFE32B option). The DFS21B option meets the requirements of the PROFINET RT class and provides open communication via TCP/IP or UDP/IP. Three unit types PROFINET IO differentiates between three unit types - 'IO controller', 'IO device' and 'IO supervisor'.
  • Page 71 In this way, the slot and submodules are represented by subslots for the modules. These mechanisms also enable logical modularization, e.g. for a drive system (→ following figure). 58645AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 72: The Integrated Ethernet Switch

    If a LINK DOWN is detected when the monitoring function is switched on, the PROFINET device sends a diagnostics alarm to the controller via the other port (→ chapter "Alarms"). Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 73: Process Data Configuration

    Process data configuration Process data configuration For the DFS21B option, slot 1 must be configured as 'slot not used'. Modules with 1 to 10 I/O process data words can be configured in slot 2. After the unit is switched on and before the IO controller establishes the communication, the configuration is set to 3 I/O process data words.

  • Page 74: Control Of The Movidrive ® Mdx61B Inverter

    For more information about controlling via the process data channel, in particular re- ® garding the coding of the control and status word, refer to the MOVIDRIVE fieldbus unit profile manual. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 75 Parameter P831 Response Fieldbus Timeout is used to set the error response that is triggered via the fieldbus timeout monitoring function. The setting made here must cor- respond to the setting in the master system (S7: response monitoring). Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 76: Control Of The Movitrac ® B Inverter (Gateway)

    Figure 4: Mapping PROFINET data in the PLC address range ® Address range MOVITRAC B, unit 2 ® Address range MOVITRAC B, unit 1 PO = process output data / PI = process input data Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 77 8.5.2 SBus timeout If one or more inverters on the SBus can no longer be addressed by the DFS21B, the gateway displays error code F111 System error in status word 1 of the corresponding inverter. The H1 LED (system bus fault) lights up, and the error is also displayed via the diagnostics interface.

  • Page 78: Simatic S7 Sample Program

    //WRITE IO Device Record LADDR := W#16#240 //Output address 576 = 240hex RECORD := P#DB3.DBX 20.0 BYTE 6 //Pointer to DB/DW RET_VAL:= MW 32 //Result in flag word 32 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 79: Profinet Alarms Using The Example Of Movidrive® B

    ® PROFINET alarms using the example of MOVIDRIVE The DFS21B supports diagnostics alarms in case of a unit error. These diagnostic alarms are switched off at the factory. Proceed as follows to enable the diagnostics alarms in STEP 7 HWCONFIG (→ following figure).
  • Page 80 SIMATIC control as a so-called "incoming event". The "SF" LED lights up red. You can determine the cause of the error in STEP 7 HW CONFIG. Go to ONLINE, mark the symbol of the DFS21B and check the module information via the con- text menu (right mouse button).

  • Page 81: Profinet Configuration With Topology Detection

    For example, you can set an 'Auto-negotiation' port to '100 Mbit full duplex'. The settings will be monitored. SNMP (Simple Network Management Protocol) as a protocol for network diagnostics extends the topology detection with standard diagnostics mechanisms from the IT area. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 82 2. Right-click on the 'PROFINET IO system' and select 'PROFINET IO topology' from the context menu to start the topology editor. The 'Topology editor' window is displayed. 3. Proceed according to section 'Specifying the topology and detecting faulty connec- tions'. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 83 4. Make sure that the assignment corresponds to your requirements and is applied to the configuration. • Change the device assignment, if necessary. Mark the respective device in both lists and click [Assign] [5]. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 84 3. Move the curser over the port with the faulty connection [1] to display a status mes- sage for the error. The present example illustrates a faulty connection between the controller and 'port 1' of the first device. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 85 4. Select the 'Options' tab [1]. 67800AEN 'Auto-negotiation/auto-crossover' checkbox 'Transmission medium/duplex' selection list 5. From the 'Transmission medium/duplex' list [2], select 'TP/ITP with 100 Mbit/s full duplex'. 6. Deactivate the 'Auto-negotiation/auto-crossover' checkbox [1]. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 86 1. Select the unit or the respective slot. 2. Right-click on the port and select 'Module status' from the context menu. A window is displayed. 3. Select the 'Communication diagnostics' tab. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 87 Shows the number of faulty Ethernet packets. A high number suggests a bus error. In this case, check the cabling and shielding of the network. • Received octets Shows the number of received packets. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 88 Bad sent packets – transmit collisions Shows the number of Ethernet packets dropped due to collisions. There should be no collisions in a switched network. • Sent Octets Shows the number of transmitted packets. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 89: Parameterization Via Profidrive Data Set 47

    PROFIBUS user organization as of V4.0 as PROFINET parameter channel. Different procedures for accessing parameter data of the SEW-EURODRIVE PROFINET unit are provided via this parameter channel. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 90 (usually a PLC) can set the parameters for the SEW-EURODRIVE PROFINET unit via Read Record and Write Record. PROFINET Controller Read / Write Record PROFINET Cyclic IN/Out Process Data Parameter Buffer Drive System 62205AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 91: Structure Of The Profinet Parameter Channel

    No. of Values Unsigned8 0x00 ... 0xEA Quantity 0 ... 234 ® Error value Unsigned16 0x0080 + MOVILINK -Additional Code Low ® For SEW MOVILINK 16 Bit error value Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 92 WRITE.res without data READ.req DS47 without data Parameter Processing Parameter Parameter READ.res(+) Response Response with data (parameter response) 62208AXX Figure 5: Telegram sequence for parameter access via Read/Write Record Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 93 Send Write.request with parameter data Check Write. Write.response response enegative Write.response positiv Send Read.request Read.response negative or Timeout Parameter transmission Parameter transmission ok, data available aborted with ERROR 62209AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 94 PROFINET Axis > 0 is returned with an error code. PROFINET Controller Cyclic OUT Data PROFINET Cyclic IN Data Read / Write Record Axis = 0 62210AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 95 No. of elements 0x00 0 = access to direct value, no subelement ® 6, 7 Parameter Number 0x206C MOVILINK index 8300 = Firmware version 8, 9 Subindex 0x0000 Subindex 0 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 96 0x311C Higher-order part of the parameter 8, 9 Value Low 0x7289 Lower-order part of the parameter Decoding: 0x 311C 7289 = 823947913 dec >> firmware version 823 947 9.13 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 97 After sending this WRITE.request, the WRITE.response is received. If there was no sta- tus conflict in processing the parameter channel, a positive WRITE.response occurs. Otherwise, the status error is located in Error_code_1. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 98 1 Error code ® 6, 7 Error value 0x0811 MOVILINK return code e.g. error class 0x08, Add. code 0x11 ® (see section "MOVILINK parameterization return codes for PROFINET" on page 99) Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 99 Incorrect coding of management and reserved byte 0x0602 Communication error between inverter system and fieldbus interface 0x0502 Timeout of secondary connection (e.g. during reset or with Sys-Fault) 0x0608 Incorrect coding of the format field Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 100 No. of elements 0x00 0 = access to direct value, no subelement ® 6, 7 Parameter Number 0x206C MOVILINK index 8300 = Firmware version 8, 9 Subindex 0x0000 Subindex 0 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 101 0x311C Higher-order part of the parameter 8, 9 Value Lo 0x7289 Lower-order part of the parameter Decoding: 0x 311C 7289 = 823947913 dec >> firmware version 823 947 9.13 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 102 After sending this WRITE.request, the WRITE.response is received. If there was no sta- tus conflict in processing the parameter channel, a positive WRITE.response occurs. Otherwise, the status error is located in Error_code_1. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 103 1 Error code ® 6, 7 Error value 0x0811 MOVILINK return code e.g. error class 0x08, Add. code 0x11 ® (See section "MOVILINK return codes for PROFINET" on page Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 104 0x19 Axis does not exist Access to an axis that does not exist up to 0x64 Reserved 0x65..0xFF Depends on the manufac- turer Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 105: Read/Write Parameters Via Data Set 47

    Index 47 Supported slot number: Recommended: 0 Manufacturer code: 10A hex (SEW-EURODRIVE) Profile ID: C2 response timeout Max. length C1 channel: 240 bytes Max. length C2 channel: 240 bytes Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 106 0xC = resource 0x0 = read constraint conflict 0x1 = write constraint conflict 0x2 = resource busy 0x3 = resource unavailable 0x4..0x7 = reserved 0x8..0xF = user-specific 0xD...0xF = user-specific Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 107: Integrated Web Server

    Integrated Web Server Software requirements Integrated Web Server ® The DFS21B option card has a homepage for simple web diagnostics of MOVIDRIVE ® and MOVITRAC . Enter the configured IP address to access the homepage. You can use the web page to access information about service and diagnostics.

  • Page 108: Homepage Layout Movidrive® Mdx61B With Dfs21B Option

    Button for starting the diagnostics applet [3] Main window (Home) Button for displaying website help ® [4] Main window (Home) Link to the MOVIDRIVE B documentation page (Internet access required) Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 109: 10.4 Structure Of The Diagnostics Applet

    The table is visible by default. It lists all units and subunits found during a scan. Since the status table sends cyclical parameter requests to the unit, you can also close the table using the status button (bottom right). Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 110 If the selected unit has several display columns, the tab will display (shows parameter displays those columns. being implemented) [3] Main window with display The main window gives a visualization of the parameters. values and figures Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 111 This plug-in is used to display the process data between the controller and the ® monitor plug-in for MOVIDRIVE B as well as to diagnose the process data assignment. ® MOVIDRIVE 62229AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 112 This plug-in is used to display the process data between the control and the ® monitor plug-in for MOVITRAC B and also for diagnosing the process data assignment. ® MOVITRAC 62230AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 113: 10.5 Access Protection

    ® – Diagnostics via MOVITOOLS MotionStudio is possible, the scope settings, how- ever, cannot be changed. • Maintenance ® – MOVITOOLS MotionStudio can be operated without any limitations. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 114: Movitools ® Motionstudio Operation

    • MotionStudio ® • MOVITOOLS ® All functions communicate using tools. MOVITOOLS MotionStudio provides the right tools for every unit type. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 115: First Steps

    For detailed information on how to configure a communication channel, see the sec- tion regarding the relevant communication type. 2. Scan your network (unit scan). Press the [Start network scan] button [1] in the tool- bar. 64334AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 116: Configuring Units

    . The commu- nication mode is set to 'Online' and the unit is scanned in the network view. 3. Select a tool (e.g. 'Parameter tree') to configure the unit. 68060AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 117: Connection Mode

    Perform the 'Upload (unit->PC)' function if you want to transfer the changes to your RAM [2]. • Save your project so that the changes can be stored on the hard disk [1] of your engineer- ing PC [3]. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 118 'Switch to online mode' symbol 'Switch to offline mode' symbol 2. Select the unit node. 3. Right-click to open the context menu and display the tools for configuring the unit. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 119: Serial (Rs-485) Communication Via Interface Adapter

    The USB11A interface adapter uses a COM redirector. This assigns the first free COM port to the interface adapter. The following describes how to connect the USB11A interface adapter to your unit and, if necessary, how to install the driver. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 120 PC [1]. ® 4. If you are operating the interface adapter with MOVITOOLS MotionStudio for the first time, you will have to install the required driver. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 121 Select the COM port of USB11A in the device manager. • In the context menu, click the [Properties] button and assign the USB11A another COM port. • Restart your system for the changes to become effective. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 122 1. Click 'Configure communications ports' [1] in the toolbar. 68062AXX "Configure communication plugs" icon Doing so will open the "Configure communication plugs" window. 12188AEN "Communication type" selection list "Activate" check box [Edit] button Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 123 4. It might be necessary to change the preset communication parameters on the tab pages [Basic settings] and [Advanced settings]. When doing so, refer to the detailed description of the communication parameters. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 124 350 ms (multi-byte tele- gram) • Increase the value if not all units are detected during a network scan. Retries Number of request retries after Default setting: 3 the timeout is exceeded Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 125: Communication Sbus (Can) Via Interface Adapter

    CAN pin The figure below shows the pin assignment of the 9-pin D-Sub plug of the PC-CAN in- assignment terface from SEW (view from top): 12191AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 126 [2] USB-CAN interface with prefabricated connection cable with terminating resistor (included in the scope of delivery) [3] SBus interface of the unit (terminal X30 on DFC11B) ® [4] Unit (MOVIDRIVE with connection option DFC11B in this example) Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 127 You can use a USB-CAN interface for this purpose. Proceed as follows to configure an SBus communication: 1. Click 'Configure communications ports' [1] in the toolbar. 68062AXX "Configure communication plugs" icon Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 128 MOVITOOLS® MotionStudio Operation Communication SBus (CAN) via interface adapter Doing so will open the "Configure communication plugs" window. 12193AEN "Communication type" selection list "Activate" check box [Edit] button Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 129 4. It might be necessary to change the preset communication parameters on the tab pages [Basic settings] and [Advanced settings]. When doing so, refer to the detailed description of the communication parameters. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 130 350 ms (multi-byte tele- gram) • Increase the value if not all units are detected during a network scan. Retries Number of request retries after Default setting: 3 the timeout is exceeded Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 131: Communication Via Ethernet

    1. Close MOVITOOLS MotionStudio. 2. Start the Address Editor from the Windows start menu via: [Start] / [Programs] / [SEW] / [MOVITOOLS MotionStudio] / [Address Editor (ad- dress tool)] Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 132 4. Mark the "Locate" check box [4] to locate an Ethernet station. The link/act LED of the first Ethernet interface of the respective Ethernet node will flash green. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 133 DHCP startup configuration (if supported by the unit) 2. Transmit the address changes to the Ethernet node. Click [Download] [2]. 3. Switch the unit off and back on again for the modified settings to become effective. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 134 – "255" defines the address of the network where the stations are located. – "0" defines the address of the actual station to differentiate it from the others. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 135 4. Set up the SMLP protocol. To do so, select the 'SMLP settings' tab. ® SMLP stands for Simple MOVILINK Protocol. This is the SEW-EURODRIVE unit protocol and is transmitted directly via TCP/IP. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 136 SMLP servers. 2. To add an IP address, open the context menu and select [Add IP address] [1]. 64352AEN [Add IP address] button "IP address" edit box Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 137 For communication via TCI EcEngineeringServer remote For direct communication (without master) control (in preparation) with SEW EtherCAT slaves EcEngineeringServer mailbox For direct communication (without master) gateway (in preparation) with SEW EtherCAT slaves Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 138: Executing Functions With The Units

    4. Open the context menu and select the [Parameter tree] command. Then, the 'Parameter tree' view opens on the right section of the screen. 5. Expand the "Parameter tree" up to the node you require. 12079AEN Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 139 4. Open the context menu and select the [Startup] / [Startup] command. The Startup wizard opens. 5. Follow the instructions of the startup wizard and then load the startup data into your unit. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 140: Error Diagnostics

    Inverter cannot be controlled using the IO controller For more information, especially regarding the inverter parameterization for various ® fieldbus applications, refer to the Fieldbus Unit Profile manual and the MOVIDRIVE rameter list. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 141 The DFS21B option was not yet configured or configured incorrectly. Check the configuration, particularly the device name and the IP address. ↓ The DFS21B option indicates that the PROFINET IO controller has not yet established communication. ↓ The PROFINET IO controller is switched off or has not yet been started up.
  • Page 142 (for exam- ple, SIMATIC S7, SFC 14/15). Setpoints are transferred. Check whether the drive inverter has been enabled at the terminals. Correct settings. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 143: 12.2 Error List In Gateway Operation

    In this case, error F111 was error is still present, query the error only reported to the controller via field- via diagnostic interface and perform bus. the action described in this table. Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 144: Technical Data

    Tools for startup • MOVITOOLS MotionStudio version 5.40 and higher. • DBG60B keypad Firmware status of Firmware status 824 854 0.17 or above (→ Display with P076) ® MOVIDRIVE MDX61B Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 145: Dfs21B Safety Module For Movidrive® Mdx61B And Movitrac® B

    24 kΩ ... 1 kΩ Voltage limitation when switching off Typically -70 V inductive loads ≤ 25 ms Response time (command via ® → output switches) PROFIsafe 30 μ Maximum line length Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 146: Dimension Drawing Of Dfs21B In Uoh11B Gateway Housing

    Technical Data Dimension drawing of DFS21B in UOH11B gateway housing 13.3 Dimension drawing of DFS21B in UOH11B gateway housing DFS21B Def IP PROFINET IO 22.5 62406AXX Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)

  • Page 147: Index

    Connection ............27 How to use the manual ........5 DFS21B option ..........22 General notes Connection technology ........144 Exclusion of liability ........6 Control ............74 Homepage layout ..........108 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 148 Parameterization via PROFIdrive Data Set 47 ...89 Setup ............54 Parameterization via PROFIdrive data set 47 Signal words in the safety notes ......5 Error codes of the PROFINET services ..106 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 149 Homepage layout ........108 Plug-in window ...........110 Structure of the diagnostics applet .....109 Web server ............107 Access protection ........113 Security settings .........107 Software requirements .......107 Wiring diagrams for safe technology ....23 Manual – DFS21B Fieldbus Interface PROFINET IO with PROFIsafe (Safe Stop)
  • Page 152 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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