SEW-Eurodrive ECDriveS Manual

SEW-Eurodrive ECDriveS Manual

Io interface ecc-dfc
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*25938274_0119*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
ECDriveS
PROFINET IO Interface ECC-DFC
Edition 01/2019
25938274/EN

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Summary of Contents for SEW-Eurodrive ECDriveS

  • Page 1 *25938274_0119* Drive Technology \ Drive Automation \ System Integration \ Services Manual ® ECDriveS PROFINET IO Interface ECC-DFC Edition 01/2019 25938274/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...
  • Page 3: Table Of Contents

    5.1.2 Mapping the PROFINET device name............  19 5.1.3 Configuration of a node in the TIA Portal .............   20 5.1.4 Assigning the PROFINET device name ............  21 5.1.5 Assigning the "Update time" and "Watchdog time" ........  21 ® Manual – ECDriveS...
  • Page 4 Output data "ZPA mode" ................  43 6.1.7 Input data "reduced ZPA mode"..............  45 6.1.8 Output data "reduced ZPA mode" ..............  48 6.1.9 Input data "4PDW PLC mode" ..............  50 6.1.10 Output data "4PDW PLC mode"..............  50 ® Manual – ECDriveS...
  • Page 5: General Information

    The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited. ® Manual – ECDriveS...
  • Page 6: Safety Notes

    • Qualification in the mechanical area in accordance with the national regulations • Familiarity with this documentation ® Manual – ECDriveS...
  • Page 7: Designated Use

    The ambient conditions must comply with all the specific- ations on the nameplate. Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. ® Manual – ECDriveS...
  • Page 8: Transport

    III to category II for the entire system. • If a protective electrical separation (in accordance with EN  61800‑5‑1 and EN  60204‑1) is required, then implement this outside the product at altitudes of more than 2000 m above sea level. ® Manual – ECDriveS...
  • Page 9: Electrical Installation

    Risk of burns: The surface temperature of the product can exceed 60 °C during opera- tion. Do not touch the product during operation. Let the product cool down before touching it. ® Manual – ECDriveS...
  • Page 10: Assembly And Installation Notes

    Only use shielded cables and connection elements that meet the requirements of cat- egory 5, class D as per IEC 11801 edition 2.0. You can take the following measures to minimize electrical interference: • Manually tighten the mounting screws on the connectors, modules, and equipoten- tial bonding conductors. ® Manual – ECDriveS...
  • Page 11: Ethernet Cable With Suitable Rj45 Connector

    RJ45 IP 20 – open end S4VG0050A60XXX-E Weidmüller IE-C5D- RJ45 IP 20 – open end S4VG0100A60XXX-E IE-C5D- RJ45 IP 20 – open end S4VG0200A60XXX-E IE-C5D- RJ45 IP 20 – open end S4VG0500A60XXX-E Further lengths are available upon request from Weidmüller. ® Manual – ECDriveS...
  • Page 12: Operating Displays For Startup And Operation On The Profinet Io

    Ethernet connection available. Link [7] No Ethernet connection available. Activity [8] Yellow Data transfer via Ethernet in progress. TCP/IP addressing and subnetworks The address of the TCP/IP protocol is set using the following parameters: • MAC address ® Manual – ECDriveS...
  • Page 13: Ip Address

    Node addresses that consist only of zeros or ones are not permitted. The smallest ad- dress (all bits are zero) describes the network itself and the largest address (all bits are 1) is reserved for the broadcast. ® Manual – ECDriveS...
  • Page 14: Subnetwork Mask

    3.4.5 Standard gateway The standard gateway is also addressed via a 32-bit address. The 32-bit address is represented by 4 decimal numbers separated by decimal points. Exemplary standard gateway: 192.168.10.1 ® Manual – ECDriveS...
  • Page 15 If this is not the case, the network node addresses the standard gateway (router), which must be part of the actual network. The standard gateway then takes on the job of transmitting the data packages. ® Manual – ECDriveS...
  • Page 16: Configuration Of The Profinet Io

    1. Start the TIA Portal and switch to the project view. 2. You can install the GSD under "Tools/Manage Device Description File (GSD)". ð You will then find the IO device ECC-DFC under [Other field devices/ PROFINET IO/I/O/SEW Eurodrive/ECC-DFC-24-00]. 24906235787 ® Manual – ECDriveS...
  • Page 17: Step 2: Selecting The Configuration Type

    The GSD contains several access points that are used to select the operating mode. Between 2 and 4 operating modes are available, depending on the configuration type. The two fundamental operating modes are "ZPA mode" (Zero Pressure Accumulation) and "PLC mode". ® Manual – ECDriveS...
  • Page 18: Overview Of Configuration Steps

    This access point uses an efficient mode profile reduced to 4 bytes. As in PLC mode, the PLC takes full con- ® trol of the ECDriveS ECC-DFC-24-00 in PLC mode Full implementation of PLC mode. ECC-DFC-24-00 in reduced PLC This access point is optimized for mode an I/O length of 16 bytes.
  • Page 19: Startup

    The value of the third byte in the IP address (192.168.100.47)+ • "-"+ • The value of the fourth byte in the IP address (192.168.100.47) If the fieldbus controller is put into operation in "reduced ZPA mode", this results in the following PROFINET device name: eccdfczpa-100-47 ® Manual – ECDriveS...
  • Page 20: Configuration Of A Node In The Tia Portal

    5.1.3 Configuration of a node in the TIA Portal 1. Using drag and drop, drag the desired DAP [3] from the hardware catalog [2] to the PROFINET IO system [1]. 25141830411 PROFINET IO system Hardware catalog ® Manual – ECDriveS...
  • Page 21: Assigning The Profinet Device Name

    Therefore se- lect an "Update time" ≥32 ms. The length of the "Watchdog time" is a multiple of the update time. The default value (3) is suitable for all operating modes. 25137311371 ® Manual – ECDriveS...
  • Page 22: Startup Of "Full Plc Configuration

    1. Using drag and drop, drag the desired DAP [3] from the hardware catalog [2] to the PROFINET IO system [1]. 25149121675 PROFINET IO system Hardware catalog In contrast to "standard configuration", you can freely select the PROFINET device name and the IP address in accordance with the PROFINET guidelines. ® Manual – ECDriveS...
  • Page 23: Setting The Configuration Parameters Of The Ecc-Dfc Fieldbus Controller

    PROFINET IO devices and localize them in the plant. Apart from cabling, you can still determine the transmission characteristics for the ports. For example, you can set an "Auto-negotiation" port to "100 Mbit full duplex". The settings will be monitored. ® Manual – ECDriveS...
  • Page 24 2. Connect the ports by dragging and dropping and then transfer the configuration to the PLC. 25301385739 3. To check that the configured system topology matches the online topology, switch to the online view. ð Green: The system topology matches. ð Red: The system topology does not match. ® Manual – ECDriveS...
  • Page 25: User-Defined Data Types (Udts)

    SEW‑EURODRIVE provides you with user-defined types for every access point on its website (www.sew-eurodrive.com). The provided UDTs give you simple access to the ® access points and so to the process data of the ECDriveS 5.3.1 Importing source files The source files are imported as external sources into the TIA project. This import pro- cess is explained below using the ECCDFC rev1.6.scl and...
  • Page 26: Generating Udts

    ð The UDTs [1] are listed in the "PLC data types" folder. 25524488331 UDTs 5.3.3 Using UDTs When you have imported the source files and generated the UDTs, the UDTs will be available in the selection field of the file types. 25608025355 ® Manual – ECDriveS...
  • Page 27: Tia Sample Project

    5.4.1 Integrating source files You can download the source files from the SEW‑EURODRIVE website (www.sew‑eurodrive.com). The procedure for integrating the source files into the TIA sample project is described in the chapter "User-defined data types (UDTs)" (→ 2 25). ® Manual – ECDriveS...
  • Page 28: Implementing The Sample Project

    #DPRD_RET_VAL: Return value of the instruction DPRD_DAT. LADDR: Hardware code of the fieldbus controller where the data will be received, which is allocated by the input #HW_Identifier_Input. RECORD: Target area for the read useful data, in this case the variable PI. ® Manual – ECDriveS...
  • Page 29 Processing actual values You can retrieve the actual values from the PI structure. With the help of the structure of the command PI.LeftMDRDiagnostic, you can evaluate the error bits of the left drive: • #PI.LeftMDRDiagnostic.Overheat; • #PI.LeftMDRDiagnostic.MaxTorque; ® Manual – ECDriveS...
  • Page 30: Appendix

    Temperature of the power section of the left drive axis, Byte ModuleTemp (LeftMDRStatus) 13.7 measured in °C Struct LeftMDRDiagnostic (LeftM- Overheat: Overtemperature fault. The temperature of 14.0 Bool DRStatus) the motor roller exceeded 105 °C Bool 14.1 MaxTorque: Motor at current limit ® Manual – ECDriveS...
  • Page 31 OverVoltage: Overvoltage fault Bool 23.7 11.15 LowVoltage: Undervoltage fault 24.0 12.0 Res. Struct LeftMDR_DIOstatus 24.3 12.3 Bool 24.4 12.4 ShortCircuit: Short circuit between +24 V and Pin2/3/4 24.5 12.5 Res. 24.7 12.7 25.0 12.8 Res. 25.7 12.15 ® Manual – ECDriveS...
  • Page 32 34.7 17.0 17.15 35.0 35.7 36.0 Res. 36.7 18.0 18.15 37.0 37.7 38.0 Current motor position (incremental value) of the left Dint 38.7 motor 19.0 19.15 39.0 39.7 DistanceLeft (ServoStatus) 40.0 40.7 20.0 20.15 41.0 41.7 ® Manual – ECDriveS...
  • Page 33: Output Data "Full Plc Mode

    False: Deactivate DIO mode Bool Res. DrivePIN4: Set/reset digital output PIN4 Bool True: Set digital output False: Reset digital output DrivePIN3: Set/reset digital output PIN3 Bool 1.10 True: Set digital output False: Reset digital output 1.11 Res. 1.15 ® Manual – ECDriveS...
  • Page 34 MDR_Direction: Changeover of direction of rotation Struct RightMDRControl 14.0 True: Direction of rotation ≠ default direction of rotation Bool False: Default direction of rotation 14.1 Res. 14.7 Run_MDR: Enabling of motor, right Bool 15.0 True: Release False: Stop ® Manual – ECDriveS...
  • Page 35 Right_Pin2: Inversion of right sensor port PIN2 Bool 39.2 19.10 True: Invert sensor input False: Default polarity 39.3 19.11 Res. Left_Pin4: Inversion of left sensor port PIN4 Bool 39.4 19.12 True: Invert sensor input False: Default polarity 39.5 19.13 Res. ® Manual – ECDriveS...
  • Page 36: Input Data "Reduced Plc Mode

    RightPin2: Status of the right sensor port (Pin2) Bool 0.11 Res. Bool 0.12 LeftPin4: Status of the left sensor port (Pin4) Bool 0.13 Res. Bool 0.14 RightPin4: Status of the right sensor port (Pin4) Bool 0.15 Res. Struct Res. SensorDetect ® Manual – ECDriveS...
  • Page 37 MDRStatus Bit2: Description of the 2-bit coded Bool 11.1 statuses MDRinDOmode: Motor port is connected to the digital Bool 11.2 5.10 I/O mode 11.3 5.11 Res. 11.5 5.13 Bool 11.6 5.14 OverVoltage: Overvoltage fault Bool 11.7 5.15 LowVoltage: Undervoltage fault ® Manual – ECDriveS...
  • Page 38: Output Data "Reduced Plc Mode

    DriveLeftPIN2: Set/reset left sensor port digital output PIN2 True: Set digital output False: Reset digital output Bool DriveRightPIN2: Set/reset right sensor port digital out- put PIN2 True: Set digital output False: Reset digital output 2.10 Res. 2.12 ® Manual – ECDriveS...
  • Page 39 ECR: v(ECR) [m/s]×1000 with ECG: v(ECG) [rpm]×10 13.0 13.7 Word ClearMDRError 14.0 Fault reset 14.7 7.15 Value 0x01: Reset 15.0 15.7 1) Flank control: The register must be reset again after the reset (all bits = 0). ® Manual – ECDriveS...
  • Page 40: Input Data "Zpa Mode

    This process data word is increased every time that ma- DisarrivalCounterDown- 10.0 terial being conveyed leaves the downstream zone. The streamZone 10.7 overflow takes place when the value 65535 is reached. The counter is reset to 0 5.15 11.0 11.7 ® Manual – ECDriveS...
  • Page 41 Read ZPA tracking data of the upstream zone Dword TrackingUpstreamZone 16.7 8.15 17.0 17.7 18.0 18.7 9.15 19.0 19.7 20.0 Read ZPA tracking data of the downstream zone Dword TrackingDownstreamZone 20.7 10.0 10.15 21.0 21.7 22.0 22.7 11.0 11.15 23.0 23.7 ® Manual – ECDriveS...
  • Page 42 Read ZPA tracking data of the last zone. Tracking code Dword ModuleDischargeTracking 28.7 of the material being transported that is currently being 14.0 transfered to an adjacent section of the system (not part 14.15 29.0 ® of the ECDriveS conveyor line) 29.7 30.0 30.7 15.0 15.15 31.0 31.7 ModuleDischargeTrackingIn- 32.0...
  • Page 43: Output Data "Zpa Mode

    Speed/rotational speed of the left drive LeftMDRSpeed 12.7 with ECR: v(ECR) [m/s]×1000 with ECG: v(ECG) [rpm]×10 6.15 13.0 13.7 14.0 Speed/rotational speed of the right drive LeftMDRSpeed 14.7 with ECR: v(ECR) [m/s]×1000 with ECG: v(ECG) [rpm]×10 7.15 15.0 15.7 ® Manual – ECDriveS...
  • Page 44 Downstream Lane Full: Control of the downstream zone when the material being conveyed is taken over by 22.0 ® Word DischargeControlState a system section that is not controlled with ECDriveS 22.7 11.0 Value 0x05: Jam product downstream 11.15 Value 0x01: Release product downstream 23.0...
  • Page 45: Input Data "Reduced Zpa Mode

    Status of the upstream zone of the fieldbus controller in ZPA mode with inverted direction of flow (current direc- Byte StateUpstreamZoneInverce tion of flow ≠ configured direction of flow). Description of the transfered data corresponds to 1 byte (StateUp- streamZone) ® Manual – ECDriveS...
  • Page 46 11.7 Struct LeftMDR_Overheat: Overtemperature fault in left motor Diagnostic 12.0 Bool roller Bool 12.1 LeftMDR_MaxTorque: Motor at current limit Bool 12.2 LeftMDR_Short: Motor short circuit LeftMDR_MDR_NotConn: No motor is connected to Bool 12.3 the motor port ® Manual – ECDriveS...
  • Page 47 Bool 21.3 10.11 Res. Bool 21.4 10.12 LeftPin4: Status of the left zone sensor port (Pin4) Bool 21.5 10.13 Res. Bool 21.6 10.14 RightPin4: Status of the right zone sensor port (Pin4) Bool 21.7 10.15 Res. ® Manual – ECDriveS...
  • Page 48: Output Data "Reduced Zpa Mode

    ReleaseControlDownstream Flank control. The values in this process data word can 10.7 be selected freely. The control is activated as soon as a 5.15 value is changed. Example: 4-->5 = Release 5-->6 = Release 11.0 11.7 ® Manual – ECDriveS...
  • Page 49 Downstream Lane Full: Control of the downstream zone when the material being conveyed is taken over by a 14.0 ® Word DischargeControlState system section that is not controlled with ECDriveS 14.7 Value 0x05: Jam product downstream 7.15 Value 0x01: Release product downstream 15.0 15.7...
  • Page 50: Input Data "4Pdw Plc Mode

    Input word is configurable 6.1.10 Output data "4PDW PLC mode" Process Data Designation Bytewise Wordwise Description data word type notation notation [PO] [byte.bit] [word.bit] LeftMDRRun: Enabling of motor, left Struct Control True: Release Bool False: Stop ® Manual – ECDriveS...
  • Page 51 LeftMDRSpeed Speed/rotational speed of the left drive with ECR: v(ECR) [m/s]×1000 with ECG: v(ECG) [rpm]×10 Word RightMDRSpeed Speed/rotational speed of the right drive with ECR: v(ECR) [m/s]×1000 with ECG: v(ECG) [rpm]×10 Word Output word is configurable ® Manual – ECDriveS...
  • Page 56 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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