SEW-Eurodrive PZM2xA-A075-D02-00 Addendum To The Operating Instructions
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SEW-Eurodrive PZM2xA-A075-D02-00 Addendum To The Operating Instructions

Drive and application controller movipro accessories
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Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Drive and Application Controller
®
MOVIPRO
Edition 02/2018
– Accessories
*23106913_0218*
23106913/EN

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Summary of Contents for SEW-Eurodrive PZM2xA-A075-D02-00

  • Page 1 *23106913_0218* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Drive and Application Controller ® MOVIPRO – Accessories Edition 02/2018 23106913/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  4 About this documentation .................... 4 Other applicable documentation .................. 4 Structure of the safety notes ................... 4 Rights to claim under limited warranty ................ 6 Exclusion of liability...................... 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Interface box ..........................

  • Page 4: General Information

    General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible.
  • Page 5 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.

  • Page 6: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Exclusion of liability Read the information in this documentation, otherwise safe operation is impossible.

  • Page 7: Interface Box

    Interface box Scope of functions Interface box Scope of functions The interface box allows for the following functions: • Connection to the AC 400 V supply system • Connection to the DC 24 V backup voltage ® • DC  24  V supply of the MOVIPRO device via the integrated power supply of the device •...

  • Page 8: Nameplate

    Nameplate Nameplate The nameplate lists information about the device type of the interface box. The follow- ing figure shows an example of a nameplate: Type: PZM2xA-A075-D02-00 SO#: XX.XXXXXXXXXX.XXXX.XX Eingang / Input Ausgang / Output 3 x 380...500 V ± 10% 7.5 kW...

  • Page 9: Device Overview

    Interface box Device overview Device overview The following figure provides an overview of the most important parts of the interface box: 9007201302901515 ® ® MOVIPRO connection (Han  10 B, female) Power input terminal strip X1 Front panel connectors Maintenance switch ® Suspension device (for storing the interface box during a MOVIPRO device re- placement, for example)
  • Page 10 Interface box Maintenance switch The maintenance switch is used to interrupt the AC 400 V voltage supply to the inter- face box. The maintenance switch can be secured with 3 locks. If the maintenance ® switch is in position 0, the MOVIPRO is disconnected from the AC 400 V voltage sup- ply.

  • Page 11: Mechanical Installation

    Interface box Mechanical installation Mechanical installation 2.7.1 Minimum clearance During installation, observe the minimum required clearances for connecting cables and plug connectors, as well as for handling the actuating elements. Consult the ® MOVIPRO device's operating instructions in the "Mechanical installation" chapter and the dimension drawing to obtain the dimensions for the required minimum clearances.

  • Page 12: Electrical Installation

    Interface box Electrical installation Electrical installation 2.8.1 Cable routing Observe the following when routing the cables: • Use suitable cables to connect power supply and communication. • Route power cables and signal cables in separate cable ducts. • Maintain the greatest possible distance between power cables and signal cables. •...
  • Page 13 Interface box Electrical installation ® 2.8.3 Connection to MOVIPRO Function • AC 400 V device supply output • DC 24 V output and input • With signal contact for maintenance switch Connection type ® Han-Modular 10 B, female Connection image ® [a] Han -C module, female Name Function Supply system phase 1...
  • Page 14 Interface box Electrical installation Coding The following table shows the assignment of the different codings to the respective in- ® terface boxes and the corresponding MOVIPRO devices: ® Interface box Interface box – coding of the connec- MOVIPRO tions PZM2xA-A022-M13-00 2.2 kW PZM2xA-A040-M14-00 4 kW...
  • Page 15 Interface box Electrical installation ® Interface box Interface box – coding of the connec- MOVIPRO tions PZM2xA-A075-D02-00 2.2 kW 4 kW 7.5 kW PZM2xA-A150-D03-00 2.2 kW 4 kW 7.5 kW 11 kW 15 kW PZM2xA-A220-D04-00 2.2 kW 4 kW 7.5 kW 11 kW 15 kW 22 kW ® Addendum to the Operating Instructions – MOVIPRO...
  • Page 16 Interface box Electrical installation 2.8.4 X1 terminal strip of the interface box [10] 27021599719541387 Terminal strip X1 (power input terminal strip) Terminal cross section Name Function VO24 DC 24 V output 0.2 – 6 mm Reference potential/DC 24 V output +24V_C DC 24 V input 0V24_C 0V24 reference potential – input Auxiliary terminal for additional voltage levels (without internal function) Auxiliary terminal for additional voltage levels...
  • Page 17 Interface box Electrical installation 2.8.5 DC 24 V supply ® The MOVIPRO is equipped with a DC  24  V output that can be used to supply the ® MOVIPRO from the DC link. To use the DC 24 V supply from the DC link, you must jumper the following terminals in the interface box: •...

  • Page 18: Technical Data

    Interface box Technical data Technical data 2.9.1 Basic device Interface box Description PZM2xA- PZM2xA- PZM2xA- PZM2xA- PZM2xA- PZM2xA- A022- A040- A075- A075- A150- A220- M13-00 M14-00 M16-00 D02-00 D03-00 D04-00 2.2 kW 4 kW 7.5 kW 7.5 kW 15 kW 22 kW with line and device protection with disconnection switch Ambient temperature +5 – +40 °C...
  • Page 19 Interface box Technical data 2.9.2 Dimension drawing The dimension drawing shows the mechanical dimensions in mm: M32 × 1.5 (2×) M25 × 1.5 (2×) 18014400561940363 ® Addendum to the Operating Instructions – MOVIPRO – Accessories...

  • Page 20: Sensor/Actuator Box

    Sensor/actuator box Design with 4 slots Sensor/actuator box The sensor/actuator box allows for up to 4 or up to 8 sensors/actuators to be connec- ® ted to the MOVIPRO , depending on the design. The sensor/actuator box only occu- ® pies one port for digital inputs/outputs on the MOVIPRO .
  • Page 21 Sensor/actuator box Design with 4 slots 3.1.2 Technical data Basic device Nominal voltage DC 24 V Maximum operating voltage DC 30 V Current carrying capacity Per slot >4 A Overall >8 A Operating voltage display Green LED Status display Yellow LED (signal 1) White LED (signal 2) Operating current ≤ 5 mA display elements...
  • Page 22 Sensor/actuator box Design with 4 slots Dimension drawing The dimension drawing shows the mechanical dimensions in mm: Ø 4.5 14791723915 [A] = Cable length ® Addendum to the Operating Instructions – MOVIPRO – Accessories...
  • Page 23 Sensor/actuator box Design with 4 slots 3.1.3 Electrical connection Function ® Signal transmission to a MOVIPRO Connection type M23, P insert 12-pole, male, 0°-coded Connection image Assignment Name Function Slot 1 – Pin 4 Slot 1 – Pin 2 Slot 2 – Pin 4 Slot 2 –...

  • Page 24: Design With 8 Slots

    Sensor/actuator box Design with 8 slots Design with 8 slots 54043196599307403 M12 slot Operating display LED Status display of inputs/outputs 3.2.1 Part numbers Cables Length/installation Component type Length 1 m: Part number 13309269 Fixed length – Length 2 m: Part number 13309277 Length 3 m: Part number 13309285 Length 5 m: Part number 13309293 Length 10 m: Part number 13309307...
  • Page 25 Sensor/actuator box Design with 8 slots 3.2.2 Technical data Basic device Nominal voltage DC 24 V Maximum operating voltage DC 30 V Current carrying capacity Per slot >4 A Overall >8 A Operating voltage display Green LED Status display Yellow LED (signal 1) Operating current ≤ 5 mA display elements Degree of protection IP65 (with screwed plug connectors)
  • Page 26 Sensor/actuator box Design with 8 slots Dimension drawing The dimension drawing shows the mechanical dimensions in mm: Ø 4.5 18014399580341515 = Cable length ® Addendum to the Operating Instructions – MOVIPRO – Accessories...
  • Page 27 Sensor/actuator box Design with 8 slots 3.2.3 Electrical connection Function ® Signal transmission to a MOVIPRO Connection type M23, P insert 12-pole, male, 0°-coded Connection image Assignment Name Function Slot 1 – Pin 4 Slot 2 – Pin 4 Slot 3 – Pin 4 Slot 4 –...

  • Page 28: External Braking Resistors

    External braking resistors Description External braking resistors Description WARNING Danger of electric shock due to high DC voltage in the supply lines (about DC 900 V). Severe or fatal injuries. • Only use cables provided by SEW‑EURODRIVE. • Install the cables according to the instructions. WARNING Risk of burns due to hot surfaces.

  • Page 29: Mechanical Installation

    External braking resistors Mechanical installation Flat-type resistors have internal thermal protection (fuse cannot be replaced) that in- terrupts the current circuit in the event of overload. Additional components for thermal monitoring are not necessary. The following figure shows an example of a size 1 brak- ing resistor: 9007201338768011 Mechanical installation...
  • Page 30 External braking resistors Mechanical installation 4.2.3 Mounting Required materials • A mounting plate, for example, to observe the required minimum distances and clearances • Suitable mounting and safety elements Procedure You can mount the braking resistors directly over the retaining plates. Proceed as follows: 1.
  • Page 31 External braking resistors Mechanical installation Sizes 1 and 2 9007201365603467 3. Ground the housing of the braking resistor. ® Addendum to the Operating Instructions – MOVIPRO – Accessories...
  • Page 32 External braking resistors Mechanical installation 4.2.4 Mounting with mounting brackets (sizes 1 and 2) Required materials • "Mounting bracket kit, BW" accessories (part number 18229689): – 4 mounting brackets – 8 M5 × 12 pan head screws Procedure INFORMATION For more information on how to attach the brackets to square pipes or bars, refer to chapter"Mounting accessories" (→ 2 39).

  • Page 33: Technical Data

    External braking resistors Technical data Technical data 4.3.1 Braking resistors – assignment The following table shows the assignment of the external braking resistors to the dif- ® ferent MOVIPRO devices: ® Braking res- Part num- Size Terminal MOVIPRO istor cross section Up to Up to Up to...
  • Page 34 External braking resistors Technical data 4.3.3 Technical data according to UL Braking resistor BW100-004 BW050-008 BW033-012 BW017-024 BW014-028 Function Carrying off of regenerative energy Degree of protection IP65 Mounting position Flat-type resistor Resistance 100 Ω 50 Ω 33.3 Ω 16.7 Ω 14.3 Ω Continuous 100% cdf 0.24 kW 0.48 kW 0.72 kW...
  • Page 35 External braking resistors Technical data 4.3.4 Dimension drawings Size 0 braking resistor The dimension drawing shows the mechanical dimensions in mm: Ø 6 ca. 1580 9007201317073419 ® Addendum to the Operating Instructions – MOVIPRO – Accessories...
  • Page 36 External braking resistors Technical data Size 1 braking resistors The dimension drawing shows the mechanical dimensions in mm: Ø 9 (2×) 9007201317080331 ® Addendum to the Operating Instructions – MOVIPRO – Accessories...
  • Page 37 External braking resistors Technical data Size 2 braking resistors The dimension drawing shows the mechanical dimensions in mm: Ø 9 (3×) 9007201317069579 ® Addendum to the Operating Instructions – MOVIPRO – Accessories...

  • Page 38: Jumper Plug

    Jumper plug Jumper plug WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Use the jumper plug only if the device is not used to perform any safety functions according to DIN EN ISO 13849-1.

  • Page 39: Mounting Accessories

    Mounting accessories Handles Mounting accessories Handles ® You can equip the MOVIPRO with handles for easier handling. The handles are ® available in two lengths, depending on the size of MOVIPRO 2049840395 ® Handles Part number MOVIPRO housing height Handle option 270 18222781 300 mm (2 pieces with 4 retaining...
  • Page 40 Mounting accessories Handles 1531247243 M8 × 20 countersunk screw (DIN EN ISO 10642) a Handle option = 270 mm Handle Handle option = 390 mm ® Addendum to the Operating Instructions – MOVIPRO – Accessories...

  • Page 41: Mounting Brackets

    Mounting accessories Mounting brackets Mounting brackets ® You can use mounting brackets to mount the MOVIPRO and braking resistors safely and easily. 9007199913283339 ® MOVIPRO Mounting bracket Braking resistor Mounting bracket Part number ® MOVIPRO Mounting bracket kit, large 12708305 (4 pieces) Braking resistors Mounting bracket kit, BW...

  • Page 42: Fan

    ® The fan subassembly is connected to the MOVIPRO externally. The fans are con- trolled automatically depending on the temperature. The fans are encapsulated, and their degree of protection is IP54. ® The fan subassembly is mandatory for MOVIPRO devices with a power rating of 15 ...

  • Page 43: Mechanical Installation

    Mechanical installation Mechanical installation 7.1.1 Required materials • 6 screws M5 × 75 • 6 serrated lock washers 7.1.2 Procedure 1. Use the M5 × 75 screws [4] and the serrated lock washers to mount the fan sub- assembly [3]. 18014400594156299 ® MOVIPRO connection Fan assembly ®...

  • Page 44: Index

    Index Index Mounting bracket.......... 32 Mounting position ...........  29 Assignment Part numbers.......... 33 External braking resistors.......  33 Technical data .......... 33 Interface box.............  8 UL data............ 34 Bracket .............. 41 Fan assembly ............ 42 Part numbers.......... 41 Mechanical installation ........ 43 Braking resistors..........
  • Page 45 Index Fan assembly .......... 42 Handle option .......... 39 Jumper plug............ 38 Handles ............ 39 Part numbers.......... 38 Interface box.............  8 Jumper plug............  38 Mounting bracket.......... 41 Maintenance switch Sensor/actuator box .........  20, 24 Interface box...........  10 Port Mechanical installation Digital inputs/outputs ........
  • Page 48 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Pzm2xa-a150-d03-00Pzm2xa-a220-d04-00Pzm2xa-a075-m16-00Pzm2xa-a022-m13-00Pzm2xa-a040-m14-00

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