Summary of Contents for Pepperl+Fuchs OIT F113-B12-CB Series
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FACTORY AUTOMATION MANUAL OIT***-F113-B12-CB* Identification system for high temperatures up to 500 °C...
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OIT***-F113-B12-CB* With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
OIT***-F113-B12-CB* Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Symbols used The following symbols are used in this manual: Note! This symbol draws your attention to important information.
This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A Declaration of Conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality assurance system that conforms to ISO 9001. ISO9001...
User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office.
OIT***-F113-B12-CB* Product Description Product Description Optical Identification Terminal - Use and application areas The Optical Identification Terminal, or OIT system for short, is an optical identification system that employs methods of industrial image processing and is used in automated manufacturing processes, especially in harsh ambient conditions, where the use of code carriers with electronic components is made difficult or even impossible by cyclic temperature changes, for example.
OIT***-F113-B12-CB* Product Description Model series 4.2.1 OIT200-F113-B12-CB The OIT200-F113-B12-CB is designed for a read distance between 140 mm to 200 mm to the read only codes (measured from the lower edge of the OIT system). The OIT system is equipped for this task with a wide-angle lens camera as well as a built-in infrared LED board for correct illumination of the metal plates.
OIT***-F113-B12-CB* Product Description Displays and controls The illumination unit contains 7 LED indicators that give information on the status of the OIT system. Figure 4.2 Illuminatiion unit of the OIT system Code OK (Code OK) Code read successful; flashes approximately 5 seconds for successful programming. Error Lights red when a read error occurs.
OIT***-F113-B12-CB* Product Description Interfaces and Connections The device includes the following connections: Figure 4.3 Device connections on the OIT300, OIT500 and OIT 1500 systems Grounding screw Power supply (Harting HAN Q 8/0 F plug) Network (RJ45 network socket with push pull connector for IP65) Trigger sensor (4-pin M12 socket) External illumination (4 in M12 socket) Figure 4.4...
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OIT***-F113-B12-CB* Product Description Connection for a trigger sensor A 4-pin, M12 socket is located on the side of the housing of the OIT system for connecting a trigger sensor. The pin assignments are shown in the following illustration: Figure 4.6 Trigger sensor pin assignments 24 V trigger sensor power supply Not assigned...
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OIT***-F113-B12-CB* Product Description Power supply The side of the housing of the OIT system has an 8-pin Harting HAN Q 8/0 F connector for the power supply. The pin assignments are shown in the following illustration: Figure 4.8 Power supply connection layout n.c.
OIT***-F113-B12-CB* Product Description "OITControl" software OITControl provides you with a user-friendly interface for convenient and easy operation of the OIT system. With the use of an XML configuration file, OITControl can be adapted to the particular requirements of your plant. Tasks of OITControl include establishing connections to OIT systems, the programming of operating parameters and system maintenance, as well as the transfer and display of data and error diagnostics.
OIT***-F113-B12-CB* Product Description 4.7.2 Connecting cables for trigger sensor and external illumination Use the following cables to connect a trigger sensor and external illumination unit to the OIT system. M12 connecting cables M12 plug, angled M12 plug, straight Material Length M12 socket, V1-G-2M-PUR-V1-G V1-G-2M-PUR-V1-W...
OIT***-F113-B12-CB* Product Description 4.7.3 Network cable Note! Protecting the network connection to IP65 Using a commercially available RJ45 network plug to connect to the network socket of the OIT system does not ensure IP65 protection and the regular removal of the network plug may not be possible. In order to ensure IP65 protection, use a HARTING RJ Industrial IP67 Push Pull Connector.
OIT***-F113-B12-CB* Product Description 4.7.4 Code Sheets Various code sheets are available. You can see which read-only tag is suitable for which OIT type by looking at the ending of the model number (-CB1 or -CB2). Designation Description OIC-C10ST- Read-only tag for optical high-temperature identification system, steel.
2. Check that all items are present and correct based on your order and the shipping documents. If you have any questions, please contact Pepperl+Fuchs. 3. Keep the original packing material in case you need to store or ship the unit at a later time.
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OIT***-F113-B12-CB* Installation ø 5.4 (4x) Figure 5.2 Dimensions of the OIT200 system ca. 100 M6 (4x) Figure 5.3 Dimensions of the OIT1500 system...
OIT***-F113-B12-CB* Installation The following illustration shows the mounting distance of the code sheets in mm: 65 mm OIT300 OIT200 OIT500 OIT1500 Figure 5.4 Mounting code sheets Note! Mounting Code Sheets on the OIT300, OIT500, and OIT1500 Ensure that the code sheet is mounted perpendicular to the camera lens in the OIT system housing.
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OIT***-F113-B12-CB* Installation Note! Documenting the network configuration The OIT system uses the TCP/IP protocol to communicate with the PLC. To ensure error-free communication, always keep notes on all changes that you make to the network configuration. Note! Protecting the network connection to IP65 Using a commercially available RJ45 network plug to connect to the network socket of the OIT system does not ensure IP65 protection and the regular removal of the network plug may not be possible.
OIT***-F113-B12-CB* Installation Storage and transport For storage and transport purposes, package the unit using shockproof packaging material and protect it against moisture. The best method of protection is to package the unit using the original packaging. Furthermore, ensure that the ambient conditions are within allowable range.
OIT***-F113-B12-CB* Commissioning Commissioning Alignment/Adjustment Note! Mounting Code Sheets on the OIT300, OIT500, and OIT1500 Ensure that the code sheet is mounted perpendicular to the camera lens in the OIT system housing. A maximum tilt angle of 10° applies; this angle must not be exceeded.
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OIT***-F113-B12-CB* Commissioning Setting image sharpness Note! The device is preset. Image sharpness should only be adjusted if the image in OITControl is not optimal. In order to optimize image sharpness, proceed as follows: 1. Unscrew the enclosure cover. 2. Loosen the first screw on the lens (see Position 1). 3.
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OIT***-F113-B12-CB* Commissioning Adjusting the camera shutter time and camera gain Select theConfiguration > Configure OIT system menu item from the main bar and open the tab Image/Testing. 1. Set the camera shutter time to 2000 and the camera gain to 1. 2.
OIT***-F113-B12-CB* Commissioning Programming The OIT system is provided with default parameters see chapter 11.2. The operating parameters from these default parameters are stored in a file on the flash memory of the OIT. The operating parameters may be configured with the help of OITControl.
OIT***-F113-B12-CB* Communicating with the OIT system Communicating with the OIT system The following sections point out the different ways to communicate with the OIT system. Of note is the Easy Mode option, since this version requires the least prior knowledge. TCP/IP communication: This deals with a detailed communicating and ■...
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OIT***-F113-B12-CB* Communicating with the OIT system The data telegram from PLC to OIT is divided into the following 3 blocks: Block Description Data The data in this block is transmitted to OITControl for display. (Default: 224 bytes) (0 ... 550 bytes) ID number This block can transmit an ID number that uniquely identifies the respective data (2 bytes)
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OIT***-F113-B12-CB* Communicating with the OIT system The data telegram from OIT to PLC has a fixed size of 28 bytes and is divided into the following 5 blocks: Block Description ID number the ID number that is transmitted from the PLC is mirrored in this (2 bytes) block.
OIT***-F113-B12-CB* Communicating with the OIT system 7.1.1 For example: Successful read of a read-only tag Below the communication between PLC and OIT system is more clearly illustrated through a successful read cycle: 1. The PLC sends the command to the OIT system to read out the read-only tag ("Read to OIT"...
OIT***-F113-B12-CB* Communicating with the OIT system The PLC determines which data set matches the input data and sends it to the OIT system together with the message "Current data to OIT" (SAH 2). If the PLC does not find a matching data set for the data input from the OIT system, the PLC will send the message "No data to OIT"...
OIT***-F113-B12-CB* Communicating with the OIT system TCP/IP Communication with Easy Mode: The TCP/IP protocol enables communication between the PLC and OIT system. For communication in Easy Mode, the host system connects to the OIT system via port address: 10100. The OIT system initially waits for a trigger signal when starting communication in Easy Mode.
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OIT***-F113-B12-CB* Communicating with the OIT system Trigger Telegram (via Port 10100 for Software Triggering) Byte 0 Byte 1 Byte 2 Byte 3 Start character Command: read code End character 1 End character 2 #(23 hex) R (52 hex) CR (0D hex) LF (0A hex) Status Table: Bytes 7–10 Byte...
OIT***-F113-B12-CB* Communicating with the OIT system Calculating the Checksum The individual bytes of the data telegram (byte 0 to byte 10) are calculated with the XOR function. The resulting value is then transmitted as a checksum. The receiver of this data telegram can also calculate a checksum using the data and compare this checksum with the checksum transmitted by the sender.
OIT***-F113-B12-CB* Communicating with the OIT system TCP/IP communication through FTP The OIT system includes an FTP server that can be accessed over a normal FTP connection. The following files are are stored in the device: OIT_FW: text file that contains the series number of the firmware. ■...
OIT***-F113-B12-CB* OITControl OITControl OITControl provides you with a user-friendly interface for convenient and easy OIT operation. With the use of an XML configuration file , OITControl can be adapted to the particular requirements of your plant. Tasks of OITControl include establishing connections to OIT systems, the programming of operating parameters and system maintenance, as well as the transfer and display of data and error diagnostics.
OIT***-F113-B12-CB* OITControl Starting the program Starting OITControl Once installed successfully onto the computer (see chapter 8.1) launch the program as follows: Double click the program's icon on the desktop. OITControl starts. User interface OITControl is designed to be similar to most Windows applications. There is also an option –...
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OIT***-F113-B12-CB* OITControl The tool bar is displayed under the menu bar. All tool bar commands can also be activated from the menu bar. Button Description Connect to the OIT system (camera) Alternatively: Select File > Connect to OIT or use the shortcut Ctrl+Q. Disconnect from OIT system Alternatively: Select File >...
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OIT***-F113-B12-CB* OITControl Right display area: with the OITControl default configuration, the right ■ side display area provides detailed information on the connected OIT system. This information is arranged into tabs. The following tabs are available in the default configuration: • OITControl messages: All OITControl actions are logged here and saved in a file on the computer hard drive.
OIT***-F113-B12-CB* OITControl Basic program operation Establish connection to OIT systems In order to establish a connection to an OIT system, proceed as follows: 1. Click or select Connect > file to OIT. The dialog window Choose OIT system... will open: Figure 8.4 Select OIT system...
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OIT***-F113-B12-CB* OITControl Possible errors in establishing connections Error Remedy "The connection A connection between OITControl and an OIT system is request was denied by called a socket connection. No more than 2 socket the OIT system. The connections are possible at any one time. If attempting a third following OITControls socket connection, the following error message is generated: are already connected...
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OIT***-F113-B12-CB* OITControl 2. Select Live imagefrom the drop-down list. 3. Click OK. The dialog window Live image will open. The current live image will be displayed in the left part of the dialog window. The OIT system date and the OIT system time will be displayed in the right side.
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OIT***-F113-B12-CB* OITControl Select Configuration > Start-up. The dialog window Start-up OIT system will open. The current image will be displayed in the left part of the dialog window. In the right side of the dialog window in the area Read mode, the read mode can be switched to either direct read or trigger read.
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OIT***-F113-B12-CB* OITControl Correct read errors: Manual entry A instance may occur when the OIT system cannot read the data from a read-only tag. In this case, the buttons Manual entry of ID/UID number(s) and Repeat read operationwill flash in the tool bar. Proceed as follows in order to correct the read error by manually entering the data: 1.
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The user change can be seen on the right side of the tool bar. Predefined user roles OITControl comes with the following, predefined user roles: User roles Password User permissions Pepperl+Fuchs View all information ■ Manual input for failed reads ■ Set the date and time on the OIT system ■...
OIT***-F113-B12-CB* OITControl Disconnect from OIT system In order to disconnect an OITControl from an OIT system, proceed as follows: 1. Click or select File > Disconnect. The dialog window Disconnect from OIT system... will open: Figure 8.10 Disconnect dialog box 2.
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OIT***-F113-B12-CB* OITControl Figure 8.11 Invalid parameter dialog box 2. Close the window invalid parameters... by clicking on OK. A dialog window Parameterization of the OIT system will open: Figure 8.12 Network tab 3. Click the button open file in Parameter set. The dialog window Open will open.
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OIT***-F113-B12-CB* OITControl Transferring the current settings from the OIT system It is possible to transfer the current parameter settings from the OIT system to OITControl. To do so, proceed as follows: 1. Choose Configuration > OIT system configuration. 2. If the Invalid parameter data... window opens, close it by clicking OK. The OIT system parameterization dialog box opens.
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OIT***-F113-B12-CB* OITControl Changing ISO-on-TCP settings To change the ISO-on-TCP settings, proceed as follows: 1. Select Configuration > configure OIT System. 2. If the window invalid parameters... pops up, close it by clicking on OK. 3. Go to the tab RFC1006: Figure 8.14 RFC1006 tab 4.
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OIT***-F113-B12-CB* OITControl Direct read/read with trigger signal activated A read-only tag read takes place either through an appropriate command from the PLC or through a trigger signal from an attached sensor. 1. Select Configuration > configure OIT System. 2. If the window Invalid parameters... pops up, close it by clicking on OK. 3.
OIT***-F113-B12-CB* OITControl menu structure OITControl menu structure The menu for the OITControl software looks like this: Figure 9.1 OITControl menu All setting options are available in the menu: Under File,files can be uploaded from your PLC, connections can be made ■...
OIT***-F113-B12-CB* OITControl menu structure 9.1.1 OITControl file menu > Configuration Figure 9.3 Menu bar OITControl File > Configuration Open configuration: Using an XML configuration file, you can adapt the ■ appearance of the OITControl to the requirements of your plant. These configuration files can be opened in this menu.
OIT***-F113-B12-CB* OITControl menu structure 9.1.3 OITControl file menu > Disconnect Figure 9.5 Disconnect dialog box The OIT system is disconnected and the socket connection closed by selecting the menu item Disconnect. 9.1.4 OITControl file menu > Load image file A dialog window opens in which the image file to be opened can be selected. 9.1.5 OITControl file menu >...
OIT***-F113-B12-CB* OITControl menu structure 9.2.1 Process OITControl menu > Manual entry Figure 9.7 OITControl Manual data input The Manual entry dialog box consists of three input boxes: Left input box: the ID number of the read-only tag is manually entered ■...
OIT***-F113-B12-CB* OITControl menu structure 9.2.2 Edit OITControl menu > Repeat read operation Figure 9.8 OITControl Repeat read procedure The read operation of the connected OIT system can be repeated here. This initiates a complete read operation, including communication to the PLC host computer.
OIT***-F113-B12-CB* OITControl menu structure OITControl file menu Figure 9.10 Menu bar OITControl View Customize language: Selection of different interface languages. ■ 9.3.1 Display OITControl menu > Adjust language Figure 9.11 Adjust language...dialog box Change the language to be used in the menu bar and the dialog windows here. The left and right display areas are customized to your particular needs through an XML file which also controls the language.
OIT***-F113-B12-CB* OITControl menu structure 9.4.1 OITControl configuration menu > User administration Figure 9.13 Menu bar OITControl Configuration > User administration Select user: select users with password access. ■ Change password: Change current user password. ■ Log-off: logs off the current user. ■...
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OITControl menu structure Predefined user roles OITControl comes with the following, predefined user roles: User roles Password User permissions Pepperl+Fuchs View all information ■ Manual input for failed reads ■ Set the date and time on the OIT system ■...
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OIT***-F113-B12-CB* OITControl menu structure 9.4.1.3 OITControl configuration menu > User administration > User log-off Figure 9.16 logout user dialog box The current user is logged off and another user is logged on. Further actions can only be carried out after logging on again. 9.4.1.4 OITControl configuration menu >...
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OIT***-F113-B12-CB* OITControl menu structure User levels For the OITControl Software, the following user levels are defined: Level User rights deactivated none ■ guest View all information ■ User View all information ■ Manual entry for failed/incorrect reads ■ Set date and time in OIT system ■...
OIT***-F113-B12-CB* OITControl menu structure 9.4.2 OITControl configuration menu > Customizing the log view Figure 9.19 Select Logging category... dialog box Specify here whether you wish to only receive the INFO notices or also the DEBUG notices in the tab OITControl notices on the main page of the OITControl software see chapter 9.4.8.
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OIT***-F113-B12-CB* OITControl menu structure 9.4.3.1 OITControl configuration menu > Configure OITControl > Program start tab Figure 9.21 Starting program tab Language: display currently selected language ■ Autom. user log-off: changes the time after which the administrator or ■ primary user is logged off and only a standard user remains active. Autom.
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OIT***-F113-B12-CB* OITControl menu structure 9.4.3.2 OITControl configuration menu > Configure OITControl > Directories tab Figure 9.22 Directoriestab Parameter directories: Here you set up the folder for the program ■ directories to be loaded and the parameter directories to be stored. Image directories: Here you set up the folder for the image directories to ■...
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OIT***-F113-B12-CB* OITControl menu structure 9.4.3.4 OITControl configuration menu > Configure OITControl > Display image Figure 9.24 image view tab Partial image: instead of displaying the entire CCD camera field of view, ■ only an adjustable part of it may be shown. Live image display: sets the maximum number of live images.
OIT***-F113-B12-CB* OITControl menu structure 9.4.3.6 OITControl configuration menu > Configure OITControl > Statistic tab Figure 9.26 Statistics tab The OITControl compiles connection statistics between OITControl and the OIT system. 9.4.4 OITControl configuration menu > Configure OIT system Figure 9.27 Parameterization of the OIT system dialog box Network: network connections information.
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OIT***-F113-B12-CB* OITControl menu structure 9.4.4.1 OITControl configuration menu > Configure OIT system > Network tab Figure 9.28 Network tab Version information: Displays OIT system version. ■ Ethernet: Displays the current network IP address with subnet mask snd ■ gateway. If a connection to a DHCP is to be established, it may be activated here.
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OIT***-F113-B12-CB* OITControl menu structure 9.4.4.2 OITControl configuration menu > Configure OIT system > RFC1006 tab Figure 9.29 RFC1006 tab TSAP host: Displays communication access point on the host page in ■ Ascii characters or Hex characters TSAP-OIT: Displays of communication access point on the OIT system ■...
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OIT***-F113-B12-CB* OITControl menu structure Note! Changes only with administrator rights Changes can only be entered here when logged on as an administrator. 9.4.4.4 OITControl configuration menu > Configure OIT system > Control telegram Figure 9.31 Control telegram tab Telegram: Adapts the control telegram to the present control. ■...
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OIT***-F113-B12-CB* OITControl menu structure 9.4.4.5 OITControl menu Configuration > Configure OIT system > Image/testing Figure 9.32 Image/testing tab Image capture: Input camera shutter time and camera gain. In order to ■ trigger the read command through the PLC, check the box PLC direct read in the image capture area.
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OIT***-F113-B12-CB* OITControl menu structure Note! Resetting the Parameterization Lock You can reset the activated parameterization lock by applying a logical high to the pin 3 mode bit 1 (MOD 1) and a simultaneous logical low to the pin 4 mode bit 0 (MOD 0).
OIT***-F113-B12-CB* OITControl menu structure 9.4.5 OITControl configuration menu > Start-up Figure 9.34 Dialog box Commissioning OIT system... The current image will be displayed in the left part of the dialog window. The read ID number will appear on the right side of the dialog window in the ID area, and in the Read modearea, the read mode can be switched to either direct read or trigger read.
OIT***-F113-B12-CB* OITControl menu structure 9.4.6 OITControl configuration menu > Reboot OIT system Figure 9.35 OIT-System rebooten... dialog box The OIT system can be restarted through this menu item (reboot). Upon confirmation, the open socket connection to the OIT system is closed through OITControl.
OIT***-F113-B12-CB* OITControl menu structure 9.4.8 OITControl configuration menu > System login Figure 9.37 System-Logging dialog box The OIT system log file is displayed in this dialog window. OITControl help menu Figure 9.38 Menu bar OITControl ? Help: starting Online help. ■...
OIT***-F113-B12-CB* OITControl menu structure 9.5.2 OITControl ? menu > over... Figure 9.40 About... dialog box Displays all relevant program information.
OIT***-F113-B12-CB* Troubleshooting Troubleshooting 10.1 What to do in the event of an error Before requesting a service call, please check that the following actions have been taken: Test the equipment according to the following checklists, ■ Telephone assistance from the Service Center in order to isolate the ■...
OIT***-F113-B12-CB* Appendix Appendix 11.1 Structure of the OITCamera.XML file All network addresses for all desired OIT systems can be stored in the OITCamera XML file. This makes it easier to select individual OIT systems, since a selection of OIT systems is already displayed when making a connection request to OITControl.
OIT***-F113-B12-CB* Appendix 11.3 FTP connection using FileZilla software When using "FileZilla" software, make sure you configure the following settings: Use active mode ■ Only allow one connection ■ Figure 11.1 Adjustment FileZilla...
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Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications Copyright PEPPERL+FUCHS • Printed in Germany 199165 TDOCT1186E_ENG 06/2013...
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