Ensemble QLe Hardware Manual Revision: 1.03.00 ETHERNET J101 ENB/FLT J102 SYNC AUX I/O J108 J103 AERONET J104 ANALOG J105 J107 POWER INPUT STAGE J106 TB101 100-240V~ 50/60Hz 2A MAX DANGER! High Voltage...
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This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
2.5.4. External Voltage Command 2.6. Communication 2.6.1. USB Interface 2.6.2. Ethernet Interface 2.6.3. Aeronet Interface 2.6.4. SYNC Interface 2.7. PC Configuration and Operation Information Chapter 3: Maintenance 3.1. Preventative Maintenance Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com...
Ensemble QLe Hardware Manual Declaration of Conformity EU Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Product Ensemble QLe Model/Types This is to certify that the aforementioned product is in accordance with the applicable requirements of the...
Declaration of Conformity Ensemble QLe Hardware Manual Agency Approvals Aerotech, Inc. Model Ensemble QLe Drives have been tested and found to be in accordance to the following listed Agency Approvals: Approval / Certification: CUS NRTL Approving Agency: TUV SUD America Inc.
4. To avoid the risk of electric shock, do not touch the piezo stage while it is energized. 5. Make sure the system is properly grounded in accordance with local electrical safety requirements. 6. Operator safeguarding requirements must be addressed during final integration of the product. www.aerotech.com...
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Quick Start Connections Topic Section Connect to J106 Refer to Section 2.3. Connect the Aeronet Refer to Section 2.6.3. Connect to TB101 Refer to Section 2.2.1. Connect to J107 Refer to Section 2.5. Connect to J108 Refer to Section 2.4. www.aerotech.com...
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Quick Installation Guide Ensemble QLe Hardware Manual This page intentionally left blank. www.aerotech.com...
-DYNAMIC CONTROLS The Dynamic Controls Toolbox provides control algorithms that increase TOOLBOX system performance such as settle time, accuracy, in-position stability and/or velocity stability. -LABVIEW LabVIEW® VI samples -MATLAB Includes MATLAB® library for motion, parameters, and data collection. Chapter 1 www.aerotech.com...
ETHERNET Ethernet Port Voltage Command J101 100Base-T Sensor Position SYNC Proprietary Bus J103 Flash Config STAGE J106 Logic Power Motor (+, -) Heatsink Over POWER Temperature Power INPUT Supply High Voltage TB101 Amplifier Figure 1-1: Functional Diagram www.aerotech.com Chapter 1...
Humidity Maximum relative humidity is 80% for temperatures up to 31°C. Decreasing linearly to 50% relative humidity at 40°C. Non condensing. Altitude Up to 2000 meters. Pollution Pollution degree 2 (normally only non-conductive pollution). Indoor use only. Chapter 1 www.aerotech.com...
QLe system is provided on the Serial and Power labels that are placed on the QLe chassis. The system serial number label contains important information such as the: Customer order number (please provide this number when requesting product support) Drawing number System part number www.aerotech.com Chapter 2...
2. Insulation rating will need to be rated for the higher voltage if the wiring is in proximity to wiring operating at voltages above 60 V. 3. Larger gauge wire may be required to minimize voltage drop due to voltage (IR) loss in the cable. www.aerotech.com Chapter 2...
2. To avoid the risk of electric shock, do not touch the piezo stage while it is energized. The capacitance sensor interface is designed to work with Aerotech stages and cannot be used with third party sensors. The position feedback input signal (Pin 22) has a range of -10 to 10 VDC and can be connected to a third-party sensor with DC output.
Ensemble QLe Hardware Manual Installation and Configuration THIRD PARTY STAGE POSITION FEEDBACK (OPTIONAL) SIGNAL COMMON PIEZO ACTUATOR HIGH VOLTAGE OUTPUT (+) PIEZO PIEZO ACTUATOR RETURN (-) FRAME GROUND Figure 2-2: Connection to Third Party Stage www.aerotech.com Chapter 2...
Opto-Isolated Input 2 Opto-Isolated Input 3 1. For PSO, see Section 2.4.1. Mating Connector Aerotech P/N Third Party P/N Connector ECK01259 Kycon K86-AA-26P Backshell ECK01022 Amphenol 17-1725-2 NOTE: These items are provided as a set under the Aerotech P/N: MCK-26HDD. Chapter 2 www.aerotech.com...
Signals in excess of this rate will cause a loss of PSO accuracy. The optocoupler that you use on the output might have an effect on this rate. Table 2-6: PSO Output Pin Assignment (J108) Description Aux Marker - / PSO - Aux Marker + / PSO + Common www.aerotech.com Chapter 2...
Isolated Section J108 10 mA 180 Ω Aux. Marker To Laser Active Low 1N4148 Output* HCPL-2601 or 6N136 * Active low output shown. Opposite polarity available by reversing connections to Pins 19 and 20. Figure 2-3: PSO Interface Chapter 2 www.aerotech.com...
OPTOOUT0 J108-7 LOAD OPTOOUT1 J108-8 LOAD OPTOOUT2 J108-9 LOAD OPTOOUT3 J108-16 OPTOCOM J108-15 DIODE REQUIRED ON EACH OUTPUT THAT DRIVES AN INDUCTIVE DEVICE (COIL), SUCH AS A RELAY. Figure 2-5: Outputs Connected in Current Sinking Mode (J108) Chapter 2 www.aerotech.com...
High-Speed Digital Input Specifications Input Voltage Input Current Input Delay 5 to 24V 10 mA 50 ns OPTO5+ J108-5 CURRENT LIMITER OPTO5- J108-6 OPTO4+ HCPL-0630 CURRENT LIMITER J108-3 OPTO4- J108-4 Figure 2-8: High Speed User Inputs (J108) www.aerotech.com Chapter 2...
-10 V to +10 V Output Current 5 mA Resolution (bits) 16 bits Resolution (volts) 305 µV Refer to Section 2.5. for Analog Output 1. Table 2-14: Analog Output 0 Connector Pin Assignment (J108) Description Analog Output 0 Analog Common Chapter 2 www.aerotech.com...
Analog Input 0 + (Differential) Analog Input 0 - (Differential) Analog Common +12V ANALOGIN0+ J108-13 Signal Shielded Source Cable ANALOGIN0- J108-14 ANALOG GND J108-23 -12V 1 Connection required for floating source. Figure 2-9: Analog Input 0 (J108) www.aerotech.com Chapter 2...
Analog Input 1+ Analog Input 1- Analog Output 1 External Voltage Command Piezo Voltage Monitor Analog Common Analog Common Analog Common Reserved Mating Connector Aerotech P/N 3rd Party P/N Backshell ECK01021 Amphenol DE24657 Connector ECK00340 Cinch DE-9S Chapter 2 www.aerotech.com...
Value Output Voltage -10 V to +10 V Output Current 5 mA (2 kΩ load) Resolution (bits) 20 bits Resolution (volts) 19 µV Table 2-19: Analog Output 1 Connector Pin Assignment (J107) Description Analog Output 1 Analog Common www.aerotech.com Chapter 2...
Description Analog Input 1+ Analog Input 1- Analog Common +12V ANALOG IN- J107-2 Signal Shielded .001 Source Cable ANALOG IN+ J107-1 100PF 100PF J107-6 1 Connection required for floating source. -12V Figure 2-10: Analog Input 1 (J107) Chapter 2 www.aerotech.com...
Piezo Voltage Monitor Analog Common Table 2-23: Voltage Monitor Output Scaling Piezo Voltage Voltage Monitor +150 V +10 V 0 V -30 V -2 V Table 2-24: Voltage Monitor Output Specifications Description Accuracy ±3.5% Nominal Recommended Load ≥10k Ω www.aerotech.com Chapter 2...
Table 2-26: External Voltage Command Scaling External Voltage Command (Input) Piezo Voltage (Output) +10 V +150 V 0 V -2 V -30 V Table 2-27: External Voltage Command Specifications Description Input Range -2V to +10V Input Impedance 20k Ω Chapter 2 www.aerotech.com...
USB ports on the PC. J102 ETHERNET J101 ENB/FLT J102 SYNC AUX I/O J108 J103 AERONET J104 ANALOG J105 J107 POWER INPUT STAGE J106 TB101 100-240V~ 50/60Hz 2A MAX DANGER! High Voltage Figure 2-11: USB Connection Location www.aerotech.com Chapter 2...
PC. This type of connection is not feasible unless the PC has two Ethernet cards. If the PC cannot be connected to an external network, Aerotech recommends Method 2. Method 2 is a more typical configuration. The network can be a local network (the PC and QLe are connected through a hub or switch) or remote (the devices are connected through a router).
A CAT6 cable; length is 30 decimeters ENET-CAT6-45 A CAT6 cable; length is 45 decimeters ENET-CAT6-76 A CAT6 cable; length is 76 decimeters ENET-CAT6-90 A CAT6 cable; length is 90 decimeters Cable lengths are in decimeters, 10dm = 1 meter = 3.28 feet www.aerotech.com Chapter 2...
The Sync connection contains a proprietary bus which is currently reserved for future expansion. SYNC J103 ETHERNET ENB/FLT J101 J102 SYNC AUX I/O J108 J103 AERONET J104 ANALOG J105 J107 POWER INPUT STAGE J106 TB101 100-240V~ 50/60Hz 2A MAX DANGER! High Voltage Figure 2-14: Sync Interface Chapter 2 www.aerotech.com...
Ensemble QLe Hardware Manual Installation and Configuration 2.7. PC Configuration and Operation Information For additional information about PC configuration, hardware requirements, programming, utilities, and system operation refer to the Help file. www.aerotech.com Chapter 2...
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There is no reason to remove the cover or access the internal components. The QLe does not have any user- configurable switches or jumpers. Internal fuses are not user-replaceable. N O T E : Having to replace a fuse indicates a more serious problem with the system or setup; consult Aerotech for assistance. Table 3-1: LED Description Description Turns green when power is applied.
The electrical power must be disconnected from the Ensemble QLe while cleaning. Do not allow cleaning substances or other fluids to enter the Ensemble QLe or to get on to any of the connectors. Avoid cleaning labels to prevent removing the label information. Chapter 3 www.aerotech.com...
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s...
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Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
Electrical Specifications Sensor Resolution Environmental Specifications Servo Loop Update shipping damage Functional Diagram Support fuse Technical Support Global Technical Support unit weight High-Speed Data Capture Humidity Voltage Resolution Input Frequency Input Power Warm Up Time Input Voltage inspect www.aerotech.com Index...
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