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Table of Contents
Related Manuals for Aerotech ADRS Series
Summary of Contents for Aerotech ADRS Series
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Page 1: Adrs Hardware Manual
ADRS Hardware Manual Revision: 1.04.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.4. Marker and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Rear Seal Change Procedure 4.4. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
ADRS Cantilevered Load Capabilities Figure 3-1: Motor and Feedback Wiring Figure 3-2: Machine Direction Figure 3-3: Hall Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) Figure 4-1: Exploded View of Seal Assembly www.aerotech.com... -
Page 5: List Of Tables
Feedback Connector Mating Connector Table 3-5: Feedback Specifications Table 3-6: ADRS Series Resolution Information Table 3-7: ADRS Series Maximum Encoder Frequency Table 3-8: ADRS100 Motor Specifications [Aerotech Motor Model: S-76-35] Table 3-9: ADRS150 Motor Specifications [Aerotech Motor Model: S-130-39] Table 3-10: ADRS200 Motor Specifications [Aerotech Motor Model: S-180-44]... - Page 6 Table of Contents ADRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to the statements given in this section and other handling, use, and operational information given throughout the manual to avoid injury to you and damage to the equipment. - Page 8 Electrical Safety ADRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
ADRS Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ADRS Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity ADRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Environmental Specifications
Indoor use only. 1.2. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the ADRS. At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the ADRS specifications are repeatable over an extended period of time. -
Page 13: Basic Specifications
Overview 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. - Page 14 Overview ADRS Hardware Manual This page intentionally left blank. Chapter 1 www.aerotech.com...
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Page 15: Chapter 2: Mechanical Specifications And Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 16: Dimensions
ADRS Hardware Manual 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 17: Figure 2-2: Adrs150 Dimensions
ADRS Hardware Manual Mechanical Specifications and Installation Figure 2-2: ADRS150 Dimensions www.aerotech.com Chapter 2... -
Page 18: Figure 2-3: Adrs200 Dimensions
Mechanical Specifications and Installation ADRS Hardware Manual Figure 2-3: ADRS200 Dimensions Chapter 2 www.aerotech.com... -
Page 19: Securing The Stage To The Mounting Surface
If machining is required to achieve the desired flatness, it should be performed on the mounting surface rather than the ADRS. Shimming should be avoided if possible. If shimming is required, it should be minimized to retain maximum rigidity of the system. ADRS series stages have a fixed mounting pattern (as shown in Figure 2-4). -
Page 20: Figure 2-4: Adrs Stage Standard Mounting Hole Locations
Mechanical Specifications and Installation ADRS Hardware Manual Figure 2-4: ADRS Stage Standard Mounting Hole Locations Chapter 2 www.aerotech.com... -
Page 21: Attaching The Payload To The Stage
N O T E : If your ADRS was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ADRS is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 22: Figure 2-6: Adrs Cantilevered Load Capabilities
Mechanical Specifications and Installation ADRS Hardware Manual Figure 2-6: ADRS Cantilevered Load Capabilities Chapter 2 www.aerotech.com... -
Page 23: Chapter 3: Electrical Specifications And Installation
W A R N I N G : Electrical installation must be performed by properly qualified personnel. Aerotech motion control systems are adjusted at the factory for optimum performance. When the ADRS is part of a complete Aerotech motion control system, setup usually involves connecting the ADRS to the appropriate drive chassis with the cables provided. -
Page 24: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 25: Table 3-1: 4-Pin Motor Connector Pinout
Motor Phase C Motor Shield (EMI shield) Reserved Reserved Reserved Reserved Frame ground (motor protective ground) Table 3-2: 4-Pin Motor Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector ECK00657 ITT Cannon #DBMM9W4SA197 www.aerotech.com... -
Page 26: Table 3-3: 25-Pin Feedback Connector Pinout
Common ground (internally connected to Pin 20) Reserved Fault output from encoder Reserved Reserved Case Signal shield connection (to case) Table 3-4: Feedback Connector Mating Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF Chapter 3 www.aerotech.com... -
Page 27: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor ØA/ØB/ØC and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring www.aerotech.com Chapter 3... -
Page 28: Motor And Feedback Specifications
300 rpm N O T E : The encoders used on all ADRS series stages come standard with a 16 MHz clock rate. Aerotech can provide slower or faster clock rates to match the controller being used. Consult Aerotech for more information. -
Page 29: Table 3-8: Adrs100 Motor Specifications [Aerotech Motor Model: S-76-35]
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 30: Table 3-9: Adrs150 Motor Specifications [Aerotech Motor Model: S-130-39]
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 31: Table 3-10: Adrs200 Motor Specifications [Aerotech Motor Model: S-180-44]
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 32: Marker And Machine Direction
ADRS Hardware Manual 3.4. Marker and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 33: Motor And Feedback Phasing
ADRS Hardware Manual Electrical Specifications and Installation 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-3: Hall Phasing www.aerotech.com Chapter 3... -
Page 34: Figure 3-4: Analog Encoder Phasing Reference Diagram
Electrical Specifications and Installation ADRS Hardware Manual Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) Chapter 3 www.aerotech.com... -
Page 35: Chapter 4: Maintenance
If the stage is equipped with a rear seal (ADRS150 and ADRS200 only), the seal should be examined for excessive wear as part of this inspection interval. The application will determine the required replacement interval for the seal. The bearings, motor, and encoder for the ADRS series require no lubrication or maintenance. -
Page 36: Rear Seal Change Procedure
9. Restore power to the stage. D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment. Chapter 4 www.aerotech.com... -
Page 37: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 Controller documentation). uncontrollably Motor Connections (refer to Chapter 3 and Controller documentation). Stage oscillates or Gains misadjusted (refer to the controller documentation). squeals Encoder signals (refer to the controller documentation). www.aerotech.com Chapter 4... - Page 38 Maintenance ADRS Hardware Manual This page intentionally left blank. Chapter 4 www.aerotech.com...
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Page 39: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 40 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 41: Appendix B: Revision History
Updated the safety and warning information. Updated Tilt Error spec for ADRS150 and ADRS200 (from 20 arc sec to 10 arc sec). 1.02.00 Revision changes have been archived. If you need a copy of this revision, contact Aerotech 1.01.00 Global Technical Support. - Page 42 Revision History ADRS Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 43: Index
Performance Specifications serial number Global Technical Support Shimming shipping clamps Hall-Effect Sensors Specifications Shipping Clamps Humidity Specifications stabilize inspect stage distortion Support label Technical Support mounting surface Thermistor Specifications part number Vibration Performance Specifications S-130 Warranty and Field Service www.aerotech.com Index... - Page 44 Index ADRS Hardware Manual This page intentionally left blank. Index www.aerotech.com...