Emerson Micro Motion CDM100M A Series Configuration And Use Manual

Emerson Micro Motion CDM100M A Series Configuration And Use Manual

Compact density meters
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Configuration and Use Manual
MMI-20020944, Rev AC
April 2016
®
Micro Motion
Compact Density Meters (CDM)
Configuration and Use Manual

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Summary of Contents for Emerson Micro Motion CDM100M A Series

  • Page 1 Configuration and Use Manual MMI-20020944, Rev AC April 2016 ® Micro Motion Compact Density Meters (CDM) Configuration and Use Manual...
  • Page 2 Safety messages Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step. Emerson Flow customer service Email: • Worldwide: flow.support@emerson.com • Asia-Pacific: APflow.support@emerson.com Telephone: North and South America...
  • Page 3: Table Of Contents

    Contents Contents Part I Getting Started Chapter 1 Before you begin ......................3 About this manual ........................3 Model codes and device types ..................... 3 Communications tools and protocols ..................4 Additional documentation and resources ..................5 Chapter 2 Quick start ........................7 Power up the transmitter ......................7 Check meter status ........................7 Make a startup connection to the transmitter ................8...
  • Page 4 Contents 4.5.1 Set up the API referral application using ProLink III ............37 4.5.2 Set up the API referral application using the Field Communicator ....... 42 Set up concentration measurement ..................50 4.6.1 Preparing to set up concentration measurement ............50 4.6.2 Set up concentration measurement using ProLink III ...........51 4.6.3...
  • Page 5 Contents Part III Operations, maintenance, and troubleshooting Chapter 8 Transmitter operation ....................113 Record the process variables ....................113 View process variables and diagnostic variables ..............113 8.2.1 View process variables using the display ..............114 8.2.2 View process variables and other data using ProLink III ..........114 8.2.3 View process variables using the Field Communicator ..........
  • Page 6 Contents 10.9 API referral problems .......................155 10.10 Concentration measurement problems ...................156 10.11 Velocity measurement problems ....................156 10.12 Milliamp output problems ....................... 158 10.13 Discrete output problems ......................160 10.14 Time Period Signal (TPS) output problems ................160 10.15 Using sensor simulation for troubleshooting ................161 10.16 Trim mA outputs ........................
  • Page 7 Contents Appendix F MID applications ......................217 Certification ..........................217 MID flow computer and power supply requirements ............... 218 Flow computer density calculations ..................218 TPS and external input connections to the flow computer ............220 MID support ..........................220 Read revision and checksum data ....................
  • Page 8 Contents Micro Motion ® Compact Density Meters (CDM)
  • Page 9: Getting Started

    Getting Started Part I Getting Started Chapters covered in this part: • Before you begin • Quick start Configuration and Use Manual...
  • Page 10 Getting Started Micro Motion ® Compact Density Meters (CDM)
  • Page 11: Before You Begin

    Before you begin Before you begin Topics covered in this chapter: • About this manual • Model codes and device types • Communications tools and protocols • Additional documentation and resources About this manual This manual provides information to help you configure, commission, use, maintain, and troubleshoot the Micro Motion Compact Density Meter (CDM).
  • Page 12: Communications Tools And Protocols

    Before you begin Table 1-1: Model codes and device types (continued) Electronics mount- Model code Device nickname CDM100M****B CDM TPS • One mA output Integral • One Time Period Sig- nal output • RS-485 terminals ™ CDM100M****A CDM FF • FOUNDATION field- 4-wire remote...
  • Page 13: Additional Documentation And Resources

    Before you begin You may be able to use other communications tools from Emerson Process Management, such as ™ AMS Suite: Intelligent Device Manager, or the Smart Wireless THUM Adapter. Use of AMS or the Smart Wireless THUM Adapter is not discussed in this manual. For more information on the Smart Wireless THUM Adapter, refer to the documentation available at www.micromotion.com.
  • Page 14 Before you begin Micro Motion ® Compact Density Meters (CDM)
  • Page 15: Chapter 2 Quick Start

    Quick start Quick start Topics covered in this chapter: • Power up the transmitter • Check meter status • Make a startup connection to the transmitter • Zero the meter Power up the transmitter The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement.
  • Page 16: Make A Startup Connection To The Transmitter

    Quick start Check the status LED on the transmitter. Table 2-1: Transmitter status reported by status LED LED state Description Recommendation Green No alerts are active. Continue with configuration or process meas- urement. Yellow One or more low-severity alerts are active. A low-severity alert condition does not affect measurement accuracy or output behavior.
  • Page 17: Zero The Meter

    Quick start • To change the communications parameters using the Field Communicator, choose Configure > Manual Setup > HART > Communications. Important If you are changing communications parameters for the connection type that you are using, you will lose the connection when you write the parameters to the transmitter. Reconnect using the new parameters.
  • Page 18: Zero The Meter Using Prolink Iii

    Quick start b. Scroll to CAL VEL/ZERO and activate Select, then select CAL/YES?. The status LED changes to flashing yellow while the zero is in progress. Read the zero result on the display. The display reports CAL PASS if the zero was successful, or CAL FAIL if it was not. Postrequisites Restore normal flow through the sensor by opening the valves.
  • Page 19: Zero The Meter Using The Field Communicator

    Quick start Need help? If the zero fails: • Remove or reduce sources of electromechanical noise, then retry. • If the zero continues to fail, contact Micro Motion. • If you want to return the meter to operation using a previous zero value, choose Device Tools > Calibration >...
  • Page 20 Quick start Micro Motion ® Compact Density Meters (CDM)
  • Page 21: Part Ii Configuration And Commissioning

    Configuration and commissioning Part II Configuration and commissioning Chapters covered in this part: • Introduction to configuration and commissioning • Configure process measurement • Configure device options and preferences • Integrate the meter with the control system • Complete the configuration Configuration and Use Manual...
  • Page 22 Configuration and commissioning Micro Motion ® Compact Density Meters (CDM)
  • Page 23: Introduction To Configuration And Commissioning

    Introduction to configuration and commissioning Introduction to configuration and commissioning Topics covered in this chapter: • Default values • Enable access to the off‐line menu of the display • Disable HART security • Set the HART lock • Restore the factory configuration Default values Default values for your meter are configured at the factory.
  • Page 24: Enable Access To The Off-Line Menu Of The Display

    Introduction to configuration and commissioning Table 3-1: CDM default mA scaling values (continued) Variable Default 4 mA Default 20 mA User-defined calculation out- Volume flow rate -0.2 l/s 0.2 l/s API Referral option enabled Referred density (API) 500 kg/m3 1500 kg/m3c Concentration Measurement option enabled Concentration 100 %...
  • Page 25: Disable Hart Security

    Introduction to configuration and commissioning Disable HART security If you plan to use HART protocol to configure the device, HART security must be disabled. HART security is disabled by default, so you may not need to do this. Prerequisites • Strap wrench •...
  • Page 26 Introduction to configuration and commissioning Figure 3-2: Transmitter with end-cap and safety spacer removed A. Transmitter end‐cap B. Safety spacer Move the HART security switch to the OFF position (up). The HART security switch is the switch on the left. Figure 3-3: HART security switch A.
  • Page 27: Set The Hart Lock

    Introduction to configuration and commissioning Replace the safety spacer and end-cap. Power up the meter. Set the HART lock If you plan to use a HART connection to configure the device, you can lock out all other HART masters. If you do this, other HART masters will be able to read data from the device but will not be able to write data to the device.
  • Page 28 Introduction to configuration and commissioning Overview Restoring the factory configuration returns the transmitter to a known operational configuration. This may be useful if you experience problems during configuration. Restoring the factory configuration is not a common action. You may want to contact Micro Motion to see if there is a preferred method to resolve any issues.
  • Page 29: Configure Process Measurement

    Configure process measurement Configure process measurement Topics covered in this chapter: • Verify the calibration factors • Configure line density measurement • Configure temperature measurement • Configure the pressure input • Set up the API referral application • Set up concentration measurement •...
  • Page 30: Calibration Factors

    Configure process measurement Related information Sample calibration certificates 4.1.1 Calibration factors The original calibration factors are obtained from factory calibration, and are unique to each device. They are used to adjust measurements for the specific physical properties of the device. Contents of the calibration certificate The calibration certificate contains several sets of factors: Define the relationship between density and the response...
  • Page 31: Configure Line Density Measurement

    Configure process measurement Configure line density measurement The density measurement parameters control how density is measured and reported. • Configure Density Measurement Unit (Section 4.2.1) • Configure Density Damping (Section 4.2.2) • Configure Density Cutoff (Section 4.2.3) • Configure two‐phase flow parameters (Section 4.2.4) 4.2.1 Configure Density Measurement Unit...
  • Page 32 Configure process measurement Table 4-1: Options for Density Measurement Unit (continued) Label Unit description Display (standard) ProLink III Field Communicator Grams per milliliter G/mL g/ml g/mL Kilograms per liter KG/L kg/l kg/L Kilograms per cubic meter KG/M3 kg/m3 kg/Cum Pounds per U.S. gallon LB/GAL lbs/Usgal lb/gal...
  • Page 33: Configure Density Damping

    Configure process measurement Example: Defining a special measurement unit for density You want to measure density in ounces per cubic inch. Set Density Special Unit Base to g/cm3. Calculate Density Special Unit Conversion Factor: a. 1 g/cm3 = 0.578 oz/in3 b.
  • Page 34: Configure Density Cutoff

    Configure process measurement If mA Output Process Variable is set to Density, and both Density Damping and Added Damping are set to non-zero values, density damping is applied first, and the added damping calculation is applied to the result of the first calculation. This value is reported over the mA output.
  • Page 35 Configure process measurement Gas entrainment can cause your process density to drop temporarily. To reduce the occurrence of two-phase flow alerts that are not significant to your process, set Two-Phase Flow Low Limit slightly below your expected lowest process density. You must enter Two-Phase Flow Low Limit in g/cm³, even if you configured another unit for density measurement.
  • Page 36: Configure Temperature Measurement

    Configure process measurement • Line density reverts to actual process density. • The two-phase flow alert is deactivated, but remains in the active alert log until it is acknowledged. If the two-phase flow condition does not clear before Two-Phase Flow Timeout expires, line density reverts to actual process density, but the two-phase flow alert remains active.
  • Page 37: Configure Temperature Damping

    Configure process measurement Options for Temperature Measurement Unit The transmitter provides a standard set of units for Temperature Measurement Unit. Different communications tools may use different labels for the units. Table 4-2: Options for Temperature Measurement Unit Label Field Communica- Unit description Display ProLink III...
  • Page 38: Configure Temperature Input

    Configure process measurement • A low damping value makes the process variable appear more erratic because the reported value changes more quickly. • Whenever the damping value is non-zero, the reported measurement will lag the actual measurement because the reported value is being averaged over time. •...
  • Page 39 Configure process measurement Option Description Setup Internal RTD tem- Temperature data from the on- a. Set Line Temperature Source to Internal RTD. perature data board temperature sensor b. Click Apply. (RTD) is used. Polling The meter polls an external de- a.
  • Page 40 Configure process measurement Method Description Setup Internal RTD tem- Temperature data from the on- a. Choose Configure > Manual Setup > Measurements > External Inputs perature data board temperature sensor > Temperature. (RTD) is used. b. Set External Temperature to Disable. Polling The meter polls an external de- a.
  • Page 41: Configure The Pressure Input

    Configure process measurement Configure the pressure input Pressure data is required to calculate base density from line density. • The meter does not measure pressure, so you must provide an external pressure input. • You must use absolute pressure. • Pressure data is required for several different measurements.
  • Page 42 Configure process measurement Choose the method used to supply pressure data and perform the required setup. Option Description Setup Polling The meter polls an external de- a. Set Pressure Source to Poll for External Value. vice for pressure data. b. Set Polling Slot to an available slot. c.
  • Page 43: Configure The Pressure Input Using The Field Communicator

    Configure process measurement 4.4.2 Configure the pressure input using the Field Communicator Choose Configure > Manual Setup > Measurements > External Inputs > Pressure. Set Pressure Input to Enable. Set Pressure Type to match the pressure measurement from the external pressure device.
  • Page 44: Options For Pressure Measurement Unit

    Configure process measurement Need help? If the value is not correct: • Ensure that the external device and the meter are using the same measurement unit. • For polling: Verify the wiring between the meter and the external device. Verify the HART tag of the external device. •...
  • Page 45: Set Up The Api Referral Application

    Configure process measurement Table 4-3: Options for Pressure Measurement Unit (continued) Label Unit description Display ProLink III Field Communicator Torr @ 0 °C TORR Torr @ 0°C torr Atmospheres atms atms Set up the API referral application The API referral application corrects line density to reference temperature and reference pressure according to American Petroleum Institute (API) standards.
  • Page 46 Configure process measurement Depending on your API table, you may need to know the thermal expansion coefficient (TEC) for your process fluid. You must know the reference temperature and reference pressure that you want to use. Procedure Choose Device Tools > Configuration > Process Measurement > API Referral. Specify the API table to use.
  • Page 47 Configure process measurement If your process fluid goes outside any of these limits, the meter will post a status alert and will report line density instead of referred density until the process fluid goes back within range. b. Verify that the referred density range of the selected table is adequate for your application.
  • Page 48 Configure process measurement Table 4-4: API tables, process fluids, measurement units, and default reference values (continued) Default reference Default reference Process fluid API table Referred density (API) temperature pressure NGL (natural gas liquids) Unit: SGU 60 °F 0 psi (g) LPG (liquid petroleum gas) Unit: SGU 60 °F...
  • Page 49 Configure process measurement • If you are using an external temperature device, it must use the temperature unit that is configured in the transmitter. Procedure Choose Device Tools > Configuration > Process Measurement > API Referral. Choose the method to be used to supply temperature data, and perform the required setup.
  • Page 50: Set Up The Api Referral Application Using The Field Communicator

    Configure process measurement Option Description Setup Polling The meter polls an external de- a. Set Pressure Source to Poll for External Value. vice for pressure data. b. Set Polling Slot to an available slot. c. Set Polling Control to Poll as Primary or Poll as Secondary. Option Description No other HART masters will be on the...
  • Page 51: The Concentration Measurement Application And The Api Referral Application Cannot

    Configure process measurement Enable the API referral application using the Field Communicator Configure API referral using the Field Communicator Set up temperature and pressure data for API referral using the Field Communicator Enable the API referral application using the Field Communicator The API referral application must be enabled before you can perform any setup.
  • Page 52 Configure process measurement Measurement Temperature Default refer- unit for referred measurement Pressure meas- ence tempera- Default refer- density unit urement unit ture ence pressure API Table Number °API °F psi (g) 60 °F 0 psi (g) °F psi (g) 60 °F 0 psi (g) °F psi (g)
  • Page 53 Configure process measurement If your process fluid goes outside any of these limits, the meter will post a status alert and will report line density instead of referred density until the process fluid goes back within range. b. Verify that the referred density range of the selected table is adequate for your application.
  • Page 54 Configure process measurement Table 4-5: API tables, process fluids, measurement units, and default reference values (continued) Default reference Default reference Process fluid API table Referred density (API) temperature pressure Liquids with a constant den- Unit: °API 60 °F 0 psi (g) sity base or known thermal Unit: SGU 60 °F...
  • Page 55 Configure process measurement Important Line pressure data is used in several different measurements and calculations. The transmitter stores only one pressure value, which may be either the external pressure or the configured fixed value. Accordingly, if you choose a fixed pressure for some uses, and an external pressure for others, the external pressure will overwrite the fixed value.
  • Page 56 Configure process measurement Method Description Setup Polling The meter polls an external de- a. Choose Configure > Manual Setup > Measurements > External Inputs vice for temperature data. This > Temperature. data will be available in addi- b. Set External Temperature to Enable. tion to the internal tempera- c.
  • Page 57 Configure process measurement Method Description Setup Polling The meter polls an external de- a. Choose Configure > Manual Setup > Measurements > External Inputs vice for pressure data. > Pressure. b. Set Pressure Input to Enable. c. Choose Configure > Manual Setup > Inputs/Outputs > External Device Polling.
  • Page 58: Set Up Concentration Measurement

    Configure process measurement Set up concentration measurement The concentration measurement application calculates concentration from line density and line temperature. Related information Preparing to set up concentration measurement Set up concentration measurement using ProLink III Set up concentration measurement using the Field Communicator 4.6.1 Preparing to set up concentration measurement The procedure for setting up concentration measurement application depends on how...
  • Page 59: Set Up Concentration Measurement Using Prolink Iii

    Configure process measurement 4.6.2 Set up concentration measurement using ProLink III This section guides you through the tasks required to set up, configure, and implement concentration measurement. Restriction This section does not cover building a concentration matrix. See Micro Motion Enhanced Density Application: Theory, Configuration, and Use for detailed information on building a matrix.
  • Page 60 Configure process measurement Tips • If you have a custom matrix on another device, you can save it to a file, then load it to the current device. • If you have a matrix file in ProLink II format, you can load it using ProLink III. You must know the following information for your matrix: •...
  • Page 61: Set Reference Temperature Values For Specific Gravity Using Prolink

    Configure process measurement In Step 1, ensure that the setting of Derived Variable matches the derived variable used by your matrix. If it does not, change it as required and click Apply. Important If you change the setting of Derived Variable, all existing concentration matrices will be deleted from transmitter memory.
  • Page 62: Set Up Temperature Data For Concentration Measurement Using Prolink

    Configure process measurement Scroll to Step 2, set Matrix Being Configured to the matrix you want to modify, and click Change Matrix. Scroll to Step 3, then perform the following actions: a. Set Reference Temperature for Referred Density to the temperature to which line density will be corrected for use in the specific gravity calculation.
  • Page 63 Configure process measurement The Concentration Measurement window is displayed. It is organized into steps that allow you to perform several different setup and configuration tasks. For this task, you will not use all the steps. Scroll to Step 4. Choose the method to be used to supply temperature data, and perform the required setup.
  • Page 64: Modify Matrix Names And Labels Using Prolink Iii

    Configure process measurement Verify that the host has access to the required data. Verify that the host is writing to the correct register in memory, using the correct data type. • If necessary, apply an offset. Modify matrix names and labels using ProLink III For convenience, you can change the name of a concentration matrix and the label used for its measurement unit.
  • Page 65 Configure process measurement affect accuracy. Extrapolation alerts are used to notify the operator that extrapolation is occurring, and can also be used to initiate matrix switching. Each concentration matrix has its own extrapolation alert settings. a. Set Extrapolation Alert Limit to the point, in percent, at which an extrapolation alert will be posted.
  • Page 66: Set Up Concentration Measurement Using The Field Communicator

    Configure process measurement Select the active concentration matrix using ProLink III You must select the concentration matrix to be used for measurement. Although the transmitter can store up to six concentration matrices, only one matrix can be used for measurement at any one time. Choose Device Tools >...
  • Page 67 Configure process measurement If the API referral application is enabled, disable it. The concentration measurement application and the API referral application cannot be enabled simultaneously. Enable the concentration measurement application. Set reference temperature values for specific gravity using the Field Communicator When Derived Variable is set to Specific Gravity, you must set the reference temperature to be used for density measurement and the reference temperature of water, and then verify the density of water at the configured reference temperature.
  • Page 68 Configure process measurement Provide temperature data for concentration measurement using the Field Communicator The concentration measurement application uses line temperature data in its calculations. You must decide how to provide this data, then perform the required configuration and setup. Temperature data from the on-board temperature sensor (RTD) is always available. You can set up an external temperature device and use external temperature data if you want to.
  • Page 69 Configure process measurement Method Description Setup Polling The meter polls an external de- a. Choose Configure > Manual Setup > Measurements > External Inputs vice for temperature data. This > Temperature. data will be available in addi- b. Set External Temperature to Enable. tion to the internal RTD tem- c.
  • Page 70 Configure process measurement Modify matrix names and labels using the Field Communicator For convenience, you can change the name of a concentration matrix and the label used for its measurement unit. This does not affect measurement. Choose Configure > Manual Setup > Measurements > Conc Measure (CM) > Configure Matrix. Set Matrix Being Configured to the matrix you want to modify.
  • Page 71: Using Equations To Calculate Specific Gravity, °Baumé, °Brix, °Plato, And °Twaddell

    Configure process measurement a. Set Extrapolation Alert Limit to the point, in percent, at which an extrapolation alert will be posted. b. Choose Online > Configure > Alert Setup > Concentration Measurement Alerts. c. Enable or disable the high and low alerts for temperature and density, as desired. Important If you are using matrix switching, you must enable the appropriate extrapolation alerts.
  • Page 72: Matrix Switching

    Configure process measurement Specific gravity is always calculated using the two reference temperatures that are specified during concentration measurement configuration. If you are measuring in °Baumé, the meter will automatically select the appropriate equation according to the specific gravity of the process fluid, and will switch equations when specific gravity crosses 1.0.
  • Page 73 Configure process measurement • The matrix in Slot 2 is active, the high-density extrapolation alert is enabled, and matrix switching is enabled. Line density goes above the range of the matrix plus the extrapolation limit. The meter posts an alert, then checks the range of the matrix in Slot 1.
  • Page 74: Set Up Flow Monitoring

    Configure process measurement Set up flow monitoring Flow monitoring is used to ensure sample integrity, especially for slipstream installations. You can monitor either the volume flow rate or the velocity of your process. • Configure velocity measurement (Section 4.7.1) • Configure volume flow rate measurement (Section 4.7.2) •...
  • Page 75: Prolink Iii

    Configure process measurement The velocity switch is typically used to indicate that flow is too low for to ensure sample integrity. • If the velocity is below the setpoint, the velocity switch is ON. • If the velocity is above the setpoint, the velocity switch is OFF. •...
  • Page 76: Configure Volume Flow Rate Measurement

    Configure process measurement Example: Velocity switch in operation If Velocity Switch Setpoint = 5 m/sec and the first measured velocity is above 5 m/sec, the velocity switch is OFF. It will remain OFF unless the velocity drops below 4.75 m/sec. If this happens, the velocity switch will turn ON, and remain ON until the velocity rises above 5.25 m/sec.
  • Page 77 Configure process measurement • Configure flow-direction handling using the same parameter as velocity. Both will both have the same flow-direction handling. • Options for Volume Flow Measurement Unit Options for Volume Flow Measurement Unit The transmitter provides a standard set of measurement units for Volume Flow Measurement Unit.
  • Page 78: Configure Flow Direction

    Configure process measurement Table 4-8: Options for Volume Flow Measurement Unit for liquid applications (continued) Label Unit description Display ProLink III Field Communicator Beer barrels per hour BBBL/H Beer barrels/hr bbbl/h Beer barrels per day BBBL/D Beer barrels/day bbbl/d (1) Unit based on oil barrels (42 U.S. gallons). (2) Unit based on U.S.
  • Page 79 Configure process measurement Options for Flow Direction Table 4-9: Options for Flow Direction Flow Direction setting ProLink III Field Communica- Relationship to Flow Direction arrow on Effect on velocity measure- sensor ment Appropriate when the Flow Direction ar- No effect Forward Forward row is in the same direction as the majori-...
  • Page 80 Configure process measurement Figure 4-1: Effect of Flow Direction on the mA output: Lower Range Value = 0 Flow Direction = Forward Flow Direction = Reverse, Negate Forward Flow Direction = Absolute Value, Bidirectional, Negate Bidirectional Reverse flow Forward flow Reverse flow Forward flow Reverse flow...
  • Page 81 Configure process measurement • Under conditions of forward flow, up to a velocity of 10 m/sec, the mA output varies between 4 mA and 20 mA in proportion to the velocity. • Under conditions of forward flow, if the velocity equals or exceeds 10 m/sec, the mA output will be proportional to the velocity up to 20.5 mA, and will be level at 20.5 mA at higher velocity values.
  • Page 82: Configure Flow Damping

    Configure process measurement Effect of Flow Direction on digital communications Flow Direction affects how flow values are reported via digital communications. Table 4-10: Effect of the Flow Direction parameter and actual flow direction on velocity values reported via digital communications Actual flow direction Flow Direction setting Forward...
  • Page 83: Configure Device Options And Preferences

    Configure device options and preferences Configure device options and preferences Topics covered in this chapter: • Configure the transmitter display • Enable or disable the Acknowledge All Alerts display command • Configure security for the display menus • Configure alert handling •...
  • Page 84: Configure The Process Variables And Diagnostic Variables Shown On The Display

    Configure device options and preferences 5.1.2 Configure the process variables and diagnostic variables shown on the display Display Not available ProLink III Device Tools > Configuration > Transmitter Display > Display Variables Field Communicator Configure > Manual Setup > Display > Display Variables Overview You can control the process variables and diagnostic variables shown on the display, and the order in which they appear.
  • Page 85: Configure The Refresh Rate Of Data Shown On The Display

    Configure device options and preferences The lower the precision, the greater the change must be for it to be reflected on the display. Do not set the precision too low or too high to be useful. 5.1.4 Configure the refresh rate of data shown on the display Display OFF-LINE MAINT >...
  • Page 86: Enable Or Disable The Acknowledge All Alerts Display Command

    Configure device options and preferences Option Description Disabled (de- The display shows Display Variable 1 and does not scroll automatically. The fault) operator can move to the next display variable at any time using Scroll. If you enabled Auto Scroll, set Scroll Rate as desired. The default value is 10 seconds.
  • Page 87: Configure Security For The Display Menus

    Configure device options and preferences Configure security for the display menus Display OFF-LINE MAINT > OFF-LINE CONFG > DISPLAY ProLink III Device Tools > Configuration > Transmitter Display > Display Security Field Communicator Configure > Manual Setup > Display > Display Menus Overview You can control operator access to different sections of the display off-line menu.
  • Page 88: Configure Alert Handling

    Configure device options and preferences The default value is 1234. The range is 0000 to 9999. Record your passcode for future reference. Configure alert handling The alert handling parameters control the transmitter’s response to process and device conditions. • Configure Fault Timeout (Section 5.4.1) •...
  • Page 89: Configure Alert Severity

    Configure device options and preferences 5.4.2 Configure Alert Severity Display Not available ProLink III Device Tools > Configuration > Alert Severity Field Communicator Configure > Alert Setup > Alert Severity > Change Alert Severity Overview Use Alert Severity to control the fault actions that the transmitter performs when it detects an alert condition.
  • Page 90 Configure device options and preferences Status alerts and options for Status Alert Severity Table 5-1: Status alerts and Status Alert Severity User can reset Alert number Alert title Default severity severity A001 EEPROM Error Fault A002 RAM Error Fault A003 No Sensor Response Fault A004...
  • Page 91: Configure Informational Parameters

    Configure device options and preferences Table 5-1: Status alerts and Status Alert Severity (continued) User can reset Alert number Alert title Default severity severity A107 Power Reset Occurred Informational A113 mA Output 2 Saturated Informational To Informational or Ignore only A114 mA Output 2 Fixed Informational...
  • Page 92 Configure device options and preferences Parameter Description Meter Serial Num- The serial number of the device. Enter the value from the device tag. Message A message to be stored in device memory. The message can contain up to 32 characters. A description of this device.
  • Page 93: Integrate The Meter With The Control System

    Integrate the meter with the control system Integrate the meter with the control system Topics covered in this chapter: • Configure Channel B • Configure the mA output • Configure the discrete output • Configure an enhanced event • Configure HART/Bell 202 communications •...
  • Page 94: Configure The Ma Output

    Integrate the meter with the control system Option Description mA output Channel B will operate as the secondary mA output. Discrete output Channel B will operate as a discrete output. Configure the mA output The mA output is used to report the configured process variable. The mA output parameters control how the process variable is reported.
  • Page 95 Integrate the meter with the control system Procedure Set mA Output Process Variable as desired. Default settings are shown in the following table. Table 6-1: Default settings for mA Output Process Variable Default process variable assign- Device Channel mA output ment CDM mA Channel A...
  • Page 96: Configure Lower Range Value (Lrv) And Upper Range Value (Urv)

    Integrate the meter with the control system Table 6-2: Options for mA Output Process Variable (continued) Label Process variable Display ProLink III Field Communicator API referral Referred Density (API) RDENS Referred Density (API) Density at Reference (API) Concentration measurement Specific Gravity Specific Gravity Specific Gravity (CM) Concentration...
  • Page 97: Configure Added Damping

    Integrate the meter with the control system Prerequisites Ensure that mA Output Process Variable is set to the desired process variable. Each process variable has its own set of LRV and URV values. When you change the values of LRV and URV, you are configuring values for the currently assigned mA output process variable.
  • Page 98 Integrate the meter with the control system Damping is used to smooth out small, rapid fluctuations in process measurement. Damping Value specifies the time period (in seconds) over which the transmitter will spread changes in the process variable. At the end of the interval, the internal value will reflect 63% of the change in the actual measured value.
  • Page 99: Configure Ma Output Fault Action And Ma Output Fault Level

    Integrate the meter with the control system 6.2.4 Configure mA Output Fault Action and mA Output Fault Level Display Not available ProLink III Device Tools > Configuration > I/O > Outputs > mA Output > mA Output 1 > Fault Action Device Tools >...
  • Page 100: Configure The Discrete Output

    Integrate the meter with the control system Table 6-3: Options for mA Output Fault Action and mA Output Fault Level (continued) Option mA output behavior mA Output Fault Level Downscale (default) Goes to the configured fault level Default: 3.2 mA Range: 3.2 to 3.6 mA Goes to the mA output level associated Not applicable...
  • Page 101: Configure Discrete Output Polarity

    Integrate the meter with the control system Options for Discrete Output Source Table 6-4: Options for Discrete Output Source Label Discrete output volt- Option ProLink III Field Communicator State Enhanced Event 1–5 Enhanced Event 1 Enhanced Event 1 Site-specific Enhanced Event 2 Enhanced Event 2 Enhanced Event 3 Enhanced Event 3...
  • Page 102: Configure Discrete Output Fault Action

    Integrate the meter with the control system Options for Discrete Output Polarity Table 6-5: Options for Discrete Output Polarity Polarity Description • When asserted (condition tied to DO is true), the cir- Active High cuit draws as much current as it can, up to a maximum of 10 mA.
  • Page 103: Configure An Enhanced Event

    Integrate the meter with the control system Options for Discrete Output Fault Action Table 6-6: Options for Discrete Output Fault Action Discrete output behavior Label Polarity=Active High Polarity=Active Low Upscale • Fault: discrete output is ON • Fault: discrete output is OFF (site-specific voltage) (0 V) •...
  • Page 104: Configure Hart/Bell 202 Communications

    Integrate the meter with the control system Options Description x > A The event occurs when the value of the assigned process variable (x) is greater than the setpoint (Setpoint A), endpoint not included. x < A The event occurs when the value of the assigned process variable (x) is less than the setpoint (Setpoint A), endpoint not included.
  • Page 105: Configure Hart Variables (Pv, Sv, Tv, Qv)

    Integrate the meter with the control system Overview Basic HART parameters include the HART address, HART tags, and the operation of the primary mA output. Restrictions • Your device supports HART 7. If you are using HART 5, HART Long Tag is not available. •...
  • Page 106 Integrate the meter with the control system Overview The HART variables are a set of four variables predefined for HART use. The HART variables include the Primary Variable (PV), Secondary Variable (SV), Tertiary Variable (TV), and Quaternary Variable (QV). You can assign specific process variables to the HART variables, and then use standard HART methods to read or broadcast the assigned process data.
  • Page 107: Configure Burst Communications

    Integrate the meter with the control system Table 6-7: Options for HART variables (continued) Primary Varia- Secondary Third Variable Fourth Varia- Process variable ble (PV) Variable (SV) (TV) ble (QV ) ✓ ✓ ✓ ✓ Referred Density (Concentration) (1) CDM mA and CDM DO devices only. Not supported for CDM TPS devices. Interaction of HART variables and transmitter outputs The HART variables are automatically reported through specific transmitter outputs.
  • Page 108 Integrate the meter with the control system Configure HART burst messages Display Not available ProLink III Device Tools > Configuration > Communications > Communications (HART) Field Communicator Configure > Manual Setup > HART > Burst Mode Overview Burst messages contain information on process variables or transmitter status. You can configure up to three burst messages.
  • Page 109 Integrate the meter with the control system Important If you change the HART Primary Variable (PV) or Secondary Variable (SV), the process variables assigned to the primary mA output and the secondary mA output (if applicable) are automatically changed to match. The PV cannot be changed on devices with fixed mA output assignments.
  • Page 110 Integrate the meter with the control system Option Description Windowed This option is used to communicate that the process variable is changing rapid- ly. Trigger Level defines a deadband around the most recently broadcast value. • If the process variable stays within this deadband, the burst message is sent at Default Update Rate.
  • Page 111: Configure Modbus Communications

    Integrate the meter with the control system Procedure Enable event notification. Select all desired alerts. If one or more of the selected alerts occurs, each active burst message will broadcast HART Command 119 until the alert is acknowledged by a HART master. Set Trigger Interval as desired.
  • Page 112 Integrate the meter with the control system Important Your device automatically accepts all connection requests within the following ranges: • Protocol: Modbus RTU (8-bit) or Modbus ASCII (7-bit) unless Modbus ASCII Support is disabled • Parity: odd or even • Stop bits: 1 or 2 •...
  • Page 113: Configure Digital Communications Fault Action

    Integrate the meter with the control system Additional Communications Response Delay is used to synchronize Modbus communications with hosts that operate at a slower speed than the device. The value specified here will be added to each response the device sends to the host. •...
  • Page 114 Integrate the meter with the control system Table 6-11: Options for Digital Communications Fault Action (continued) Label ProLink III Field Communicator Description Zero IntZero-All 0 • Density is reported as 0. • Temperature is reported as 0 °C, or the equivalent if other units are used (e.g., 32 °F).
  • Page 115: Complete The Configuration

    Complete the configuration Complete the configuration Topics covered in this chapter: • Test or tune the system using sensor simulation • Back up transmitter configuration • Enable HART security Test or tune the system using sensor simulation Display Not available ProLink III Device Tools >...
  • Page 116: Enable Hart Security

    Complete the configuration Procedure Choose Device Tools > Configuration Transfer > Save or Load Configuration Data. In the Configuration groupbox, select the configuration data you want to save. Click Save, then specify a file name and location on your computer. Click Start Save.
  • Page 117 Complete the configuration Figure 7-1: Transmitter with end-cap removed A. Transmitter end‐cap Using the hex key, remove the safety spacer. Figure 7-2: Transmitter with end-cap and safety spacer removed A. Transmitter end‐cap B. Safety spacer Move the HART security switch to the ON position (down). Configuration and Use Manual...
  • Page 118 Complete the configuration The HART security switch is the switch on the left. Figure 7-3: HART security switch A. HART security switch B. Unused Replace the safety spacer and end-cap. Power up the meter. Micro Motion ® Compact Density Meters (CDM)
  • Page 119: Part Iii Operations, Maintenance, And Troubleshooting

    Operations, maintenance, and troubleshooting Part III Operations, maintenance, and troubleshooting Chapters covered in this part: • Transmitter operation • Measurement support • Troubleshooting Configuration and Use Manual...
  • Page 120 Operations, maintenance, and troubleshooting Micro Motion ® Compact Density Meters (CDM)
  • Page 121: Chapter 8 Transmitter Operation

    Transmitter operation Transmitter operation Topics covered in this chapter: • Record the process variables • View process variables and diagnostic variables • View and acknowledge status alerts Record the process variables Micro Motion suggests that you make a record of specific process variable measurements, including the acceptable range of measurements, under normal operating conditions.
  • Page 122: View Process Variables Using The Display

    Transmitter operation • View process variables using the Field Communicator (Section 8.2.3) 8.2.1 View process variables using the display View the desired process variable(s). The display shows the configured display variables. For each display variable, the display reports the abbreviated name of the process variable (for example, DENS for density), the current value of that process variable, and the associated unit of measure (for example, G/ CM3).
  • Page 123: View Process Variables Using The Field Communicator

    Transmitter operation ProLink III allows you to choose the process variables that appear on the main screen. You can also choose whether to view data in Analog Gauge view or digital view, and you can customize the gauge settings. For more information, see the ProLink III user manual. 8.2.3 View process variables using the Field Communicator Monitor process variables to maintain process quality.
  • Page 124 Transmitter operation Figure 8-2: Using the display to view and acknowledge the status alerts Scroll and Select simultaneously for 4 seconds SEE ALARM Select Is ACK ALL enabled? ACK ALL Select Scroll EXIT Select Scroll Active/ unacknowledged alarms? Alarm code NO ALARM Scroll Select...
  • Page 125: View And Acknowledge Alerts Using Prolink Iii

    Transmitter operation Postrequisites • To clear A010, A011, A012, A013 alerts, you must correct the problem, acknowledge the alert, then repeat the calibration. • To clear A001, A002, A029, A031 alerts, you must correct the problem, acknowledge the alert, then power-cycle the transmitter. •...
  • Page 126: View Alerts Using The Field Communicator

    Transmitter operation • For all other alerts: If the alert is inactive when it is acknowledged, it will be removed from the list. If the alert is active when it is acknowledged, it will be removed from the list when the alert condition clears. Related information Alert data in transmitter memory 8.3.3...
  • Page 127 Transmitter operation Table 8-1: Alert data in transmitter memory (continued) Transmitter action if condition occurs Alert data structure Contents Clearing Alert Statistics One record for each alert (by alert number) Not cleared; maintained across transmitter that has occurred since the last master reset. power cycles Each record contains: •...
  • Page 128 Transmitter operation Micro Motion ® Compact Density Meters (CDM)
  • Page 129: Chapter 9 Measurement Support

    Measurement support Measurement support Topics covered in this chapter: • Perform the inline calibration check procedure • Perform the Known Density Verification procedure • Adjust density measurement with Density Offset or Density Meter Factor • Perform density offset calibration • Adjust temperature measurement with Temperature Offset •...
  • Page 130: Perform The Inline Calibration Check Using Prolink Iii

    Measurement support • If using a fluid other than water, your meter must have concentration measurement or API referral enabled. • If using a fluid other than water with API referral: Know the density at reference conditions that was measured in the laboratory. Make sure the correct API table is selected.
  • Page 131: Perform The Inline Calibration Check Using The Field Communicator

    Measurement support If the inline calibration check failed, continue to monitor the density performance on regular intervals. If the inline calibration check continues to fail, further diagnosis is required. Remove the meter from the line and run the Known Density Verification procedure. Related information Perform the Known Density Verification procedure using ProLink III Perform the Known Density Verification procedure using the Field Communicator...
  • Page 132: Perform The Known Density Verification Procedure Using The Display

    Measurement support Ensure that the sensor tubes are clean and dry. Minimize variation in ambient temperature. Eliminate or minimize vibration. Power up the meter. • Perform the Known Density Verification procedure using the display (Section 9.2.1) • Perform the Known Density Verification procedure using ProLink III (Section 9.2.2) •...
  • Page 133: Perform The Known Density Verification Procedure Using Prolink Iii

    Measurement support 9.2.2 Perform the Known Density Verification procedure using ProLink III Read Section 9.2 if you have not done so already. Choose Device Tools > Diagnostics > Known Density Verification. (Optional) Enter identification data. Set Altitude to the value that is closest to the altitude of your meter, measured from sea level.
  • Page 134: Adjust Density Measurement With Density Offset Or Density Meter Factor

    Measurement support • If one or more process variables failed the test: For problems with Line Temperature, Case Temperature, or Tube-Case Temperature Difference, verify that the ambient temperature of the meter is stable, and that the meter temperature has stabilized in the test location. Then retry the Known Density Verification procedure.
  • Page 135: Perform Density Offset Calibration

    Measurement support c. Record the measured density. Immediately after the previous step, take a sample from a location as close to the device as possible. Using the external measurement method, measure the density of the sample at line temperature and line pressure. Use the following equation to calculate an appropriate value for Density Offset or Density Meter Factor.
  • Page 136: Perform Density Offset Calibration Using The Display

    Measurement support Restriction Density offset calibration is available only when API referral or concentration measurement is enabled on your meter. If neither of these is enabled, Density Offset must be entered manually. Density offset calibration is the preferred method for calculating a density offset, because the procedure automatically corrects the data to reference temperature and reference pressure.
  • Page 137: Perform Density Offset Calibration Using Prolink Iii

    Measurement support • For API referral, Referred Density (API) is displayed. To exit the calibration, activate Scroll, then activate Select. 9.4.2 Perform density offset calibration using ProLink III Read Section 9.4 if you have not done so already. Navigate to the Density Offset Calibration wizard: Device Tools > Calibration > Density Offset >...
  • Page 138: Adjust Temperature Measurement With Temperature Offset

    Measurement support Enter the laboratory reference value. Press OK and wait for a few seconds while the calibration process is performed. Choose Results and check the values. If the calibration succeeded, the screen displays the updated value for Density Offset, the reference temperature, and the updated concentration or referred density value.
  • Page 139: Adjust Concentration Measurement With Trim Offset

    Measurement support • Using the display: Not available • Using ProLink III: Device Tools > Configuration > Process Measurement > Line Temperature > Temperature Offset • Using the Field Communicator: Not available The default value is 0. The range is unlimited. Adjust concentration measurement with Trim Offset Trim Offset adjusts the meter's concentration measurement to match a reference value.
  • Page 140: Adjust Concentration Measurement With Trim Slope And Trim Offset

    Measurement support Example: Calculating the trim offset Laboratory value 64.21 °Brix Meter value 64.93 °Brix 64.21 − 64.93 = −0.72 Concentration offset: −0.72 Related information Adjust concentration measurement with Trim Slope and Trim Offset Adjust concentration measurement with Trim Slope and Trim Offset Trim Slope and Trim Offset adjust the meter's concentration measurement to match a reference value.
  • Page 141 Measurement support b. Take a concentration reading from the meter and record line density and line temperature. c. Take a sample of the process fluid at the current concentration. d. Obtain a laboratory value for concentration at line density and line temperature, in the units used by the meter.
  • Page 142: Set Up User-Defined Calculations

    Measurement support 50.00 = ( 1.00029 × 49.98 ) + B 50.00 = 49.99449 + B B = 0.00551 Concentration slope (A): 1.00029 Concentration offset (B): 0.00551 Related information Adjust concentration measurement with Trim Offset Set up user-defined calculations Display Not available ProLink III Device Tools >...
  • Page 143 Measurement support • If a constant will be used to modify a process variable, you must use the internal measurement units to derive the constant. If you selected User-Defined Calculation 2: a. Enter the values to be used for the constants: A, B, C. b.
  • Page 144: Equations Used In User-Defined Calculations

    Measurement support Important The output of the user-defined calculation is based on internal measurement units for process variables. You may need to convert this value to the configured units before using it in your application or process. • Equations used in user‐defined calculations (Section 9.8.1) •...
  • Page 145: Diagnostic Density

    Measurement support Table 9-1: Process variables and internal measurement units Process variable Internal measurement unit Density g/cm³ Referred Density g/cm³ Velocity m/sec Line Temperature °C Case Temperature °C External Temperature °C Board Temperature °C Tube-Case Temperature Difference °C Drive Gain Concentration Line Pressure Bar g...
  • Page 146: Enable Diagnostic Input Density

    Measurement support Note Diagnostic input density and calculated diagnostic density cannot be enabled at the same time. 9.9.1 Enable diagnostic input density Diagnostic input density can be enabled only from ProLink III. Prerequisites Diagnostic input density is available only on Time Period Signal (TPS) transmitter versions. Procedure Choose Device Tools >...
  • Page 147: Chapter 10 Troubleshooting

    Troubleshooting Troubleshooting Topics covered in this chapter: • Quick guide to troubleshooting • Check power supply wiring • Check grounding • Perform loop tests • Status LED states • Status alerts, causes, and recommendations • Density measurement problems • Temperature measurement problems •...
  • Page 148: Check Power Supply Wiring

    Troubleshooting To identify and resolve problems as effectively as possible, work through the following list of suggestions: • If this is a first installation: Verify the power wiring and power supply. Verify the output wiring. The outputs must be powered externally. Verify the grounding.
  • Page 149: Check Grounding

    Troubleshooting • If the voltage is low, ensure that the power supply is adequate at the source, the power cable is sized correctly, there is no damage to the power cable, and an appropriate fuse is installed. • If there is no power, continue with this procedure. Before inspecting the power supply wiring, disconnect the power source.
  • Page 150: Perform Loop Tests

    Troubleshooting 10.4 Perform loop tests A loop test is a way to verify that the transmitter and the remote device are communicating properly. A loop test also helps you know whether you need to trim mA outputs. • Perform loop tests using the display (Section 10.4.1) •...
  • Page 151: Perform Loop Tests Using Prolink Iii

    Troubleshooting b. Verify the signal at the receiving device. c. At the transmitter, activate Select. d. Scroll to and select SET OFF. e. Verify the signal at the receiving device. f. At the transmitter, activate Select. Test the TPS output. a.
  • Page 152: Perform Loop Tests Using The Field Communicator

    Troubleshooting g. Click Fix mA. h. Read the mA current at the receiving device and compare it to the transmitter output. The readings do not need to match exactly. If the values are slightly different, you can correct the discrepancy by trimming the output. i.
  • Page 153 Troubleshooting a. Choose Service Tools > Simulate > Simulate Outputs > mA Output 1 Loop Test or Service Tools > Maintenance > Simulate Outputs > mA Output 2 Loop Test, and select 4 mA. b. Read the mA current at the receiving device and compare it to the transmitter output.
  • Page 154: Status Led States

    Troubleshooting 10.5 Status LED states The status LED on the transmitter indicates whether or not alerts are active. If alerts are active, view the alert list to identify the alerts, then take appropriate action to correct the alert condition. Your meter has one or two status LEDs: •...
  • Page 155: Status Alerts, Causes, And Recommendations

    Troubleshooting 10.6 Status alerts, causes, and recommendations Table 10-2: Status alerts, causes, and recommendations Alert number Alert title Possible causes Recommended actions A001 EEPROM Error The transmitter has detec- • Cycle power to the meter. ted a problem communicat- • Contact Micro Motion.
  • Page 156 Troubleshooting Table 10-2: Status alerts, causes, and recommendations (continued) Alert number Alert title Possible causes Recommended actions A009 Transmitter Ini- Transmitter is in power-up • Allow the meter to complete its power-up se- tializing/Warm- mode. quence. The alert should clear automatically. ing Up •...
  • Page 157 Troubleshooting Table 10-2: Status alerts, causes, and recommendations (continued) Alert number Alert title Possible causes Recommended actions A014 Transmitter Many possible causes. • Ensure that all wiring compartment covers are in- Failure stalled correctly. • Ensure that all transmitter wiring meets specifica- tions and that all cable shields are properly termi- nated.
  • Page 158 Troubleshooting Table 10-2: Status alerts, causes, and recommendations (continued) Alert number Alert title Possible causes Recommended actions A033 Insufficient The signal from the sensor • Check for foreign material in the process gas or Pickoff Signal pickoff(s) is insufficient. This fluid, coating, or other process problems.
  • Page 159 Troubleshooting Table 10-2: Status alerts, causes, and recommendations (continued) Alert number Alert title Possible causes Recommended actions A105 Two-Phase The line density is outside • Check for two-phase flow. See Section 10.23. Flow the user-defined two-phase flow limits. A106 Burst Mode En- HART burst mode is ena- •...
  • Page 160 Troubleshooting Table 10-2: Status alerts, causes, and recommendations (continued) Alert number Alert title Possible causes Recommended actions A121 Extrapolation The line density or line tem- • Check your process conditions against the values Alert (Concen- perature is outside the reported by the device. tration) range of the concentration •...
  • Page 161: Density Measurement Problems

    Troubleshooting 10.7 Density measurement problems Table 10-3: Density measurement problems and recommended actions Problem Possible causes Recommended actions Erratic density reading • Normal process noise • Check your process conditions. • Two-phase flow • Increase the density damping value. • Flow rate too high •...
  • Page 162: Temperature Measurement Problems

    Troubleshooting 10.8 Temperature measurement problems Important Temperature measurement is ISO 17025–calibrated and accredited. Do not perform a temperature calibration or change the temperature slope. Either of these actions will invalidate the accreditation. You may change the temperature offset. Table 10-4: Temperature measurement problems and recommended actions Problem Possible causes...
  • Page 163: Thermal Insulation

    Troubleshooting 10.8.1 Thermal insulation Temperature measurement is a potential source of significant error in density measurement. Thermal insulation helps to maintain a constant temperature, and can reduce or eliminate temperature problems. Thermal insulation is especially important when the line temperature and the ambient temperature are significantly different, or when there are abrupt changes in either the line temperature or the ambient temperature.
  • Page 164: Concentration Measurement Problems

    Troubleshooting 10.10 Concentration measurement problems Table 10-6: Concentration measurement problems and recommended actions Problem Possible causes Recommended actions Significantly incorrect • The wrong temperature or density unit • Set the temperature and density units to concentration meas- was configured when the matrix was loa- the units used when the matrix was built, urement after loading then reload the matrix.
  • Page 165 Troubleshooting Table 10-7: Velocity measurement problems and recommended actions (continued) Problem Possible causes Recommended actions Erratic non-zero ve- • Leaking valve or seal • Verify that the sensor orientation is appro- locity reading at no- • Two-phase flow priate for your application (refer to the flow conditions •...
  • Page 166: Milliamp Output Problems

    Troubleshooting Table 10-7: Velocity measurement problems and recommended actions (continued) Problem Possible causes Recommended actions Velocity switch trig- • Incorrect sensor zero • Zero the meter. See Section 2.4. gered erroneously 10.12 Milliamp output problems Table 10-8: Milliamp output problems and recommended actions Problem Possible causes Recommended actions...
  • Page 167 Troubleshooting Table 10-8: Milliamp output problems and recommended actions (continued) Problem Possible causes Recommended actions Constant mA output • Incorrect process variable assigned to the • Verify the output variable assignments. output • View and resolve any existing alert condi- •...
  • Page 168: Discrete Output Problems

    Troubleshooting 10.13 Discrete output problems Table 10-9: Discrete output problems and recommended actions Problem Possible causes Recommended actions No discrete output • Output not powered • Verify that the output loop is powered ex- • Wiring problem ternally. • Circuit failure •...
  • Page 169: Using Sensor Simulation For Troubleshooting

    Troubleshooting 10.15 Using sensor simulation for troubleshooting When sensor simulation is enabled, the transmitter reports user-specified values for basic process variables. This allows you to reproduce various process conditions or to test the system. You can use sensor simulation to help distinguish between legitimate process noise and externally caused variation.
  • Page 170: Trim Ma Outputs Using The Field Communicator

    Troubleshooting Follow the instructions in the guided method. Important If you are using a HART/Bell 202 connection, the HART signal over the primary mA output affects the mA reading. Disconnect the wiring between ProLink III and the transmitter terminals when reading the primary mA output at the receiving device. Reconnect to continue the trim.
  • Page 171 Troubleshooting • A Field Communicator • A voltmeter • Optional: The HART Application Guide, available at www.hartcomm.org Procedure Verify the HART address. The default HART address is 0. This is the recommended value unless the device is in a multidrop network. If the primary mA output is producing a fixed value of 4 mA, ensure that mA Output Action (Loop Current Mode) is enabled.
  • Page 172: Check Lower Range Value And Upper Range Value

    Troubleshooting d. Connect a Field Communicator directly across the resistor and attempt to communicate (poll). If this test fails, the transmitter may need service. Contact Micro Motion. Related information Configure basic HART parameters Using the Field Communicator with the transmitter 10.18 Check Lower Range Value and Upper Range Value If the process variable assigned to the mA output falls below the configured Lower Range...
  • Page 173: Check For Radio Frequency Interference (Rfi)

    Troubleshooting 10.20 Check for radio frequency interference (RFI) The meter's TPS output or discrete output can be affected by radio frequency interference (RFI). Possible sources of RFI include a source of radio emissions, or a large transformer, pump, or motor that can generate a strong electromagnetic field. Several methods to reduce RFI are available.
  • Page 174: Check For Two-Phase Flow (Slug Flow)

    Troubleshooting Procedure Verify the configuration of all cutoffs. Related information Configure Density Cutoff 10.23 Check for two-phase flow (slug flow) Two-phase flow can cause rapid changes in the drive gain. This can cause a variety of measurement issues. Check for two-phase flow alerts (e.g., A105). If the transmitter is not generating two-phase flow alerts, two-phase flow is not the source of your problem.
  • Page 175: Excessive Or Erratic Drive Gain

    Troubleshooting Table 10-11: Abnormal drive gain, possible causes, and recommended actions Drive gain value Possible causes Recommended actions • The transmitter is not connected • For integral installations, inspect to the sensor. the connection between the • The connection between the transmitter and the sensor and transmitter and the sensor is dam- check for visible problems.
  • Page 176: Collect Drive Gain Data

    Troubleshooting Table 10-12: Possible causes and recommended actions for excessive (saturated) drive gain (continued) Possible cause Recommended actions Bent sensor tube Check the pickoff voltages (see Section 10.25). If either of them are close to zero (but neither is zero), the sensor tubes may be bent.
  • Page 177: Collect Pickoff Voltage Data

    Troubleshooting Table 10-14: Possible causes and recommended actions for low pickoff voltage Possible cause Recommended actions Cavitation or flashing; settling of • Increase the inlet or back pressure at the sensor. two-phase or three-phase fluids • If a pump is located upstream from the sensor, increase the distance between the pump and sensor.
  • Page 178: Locate A Device Using The Hart 7 Squawk Feature

    Troubleshooting 10.27 Locate a device using the HART 7 Squawk feature The Squawk feature causes the device to show a specific pattern on its display. You can use this to locate or identify a device. Restriction The Squawk feature is available only with HART 7 connections. It is not available with ProLink III. Procedure Choose Service Tools >...
  • Page 179: Appendix A Calibration Certificate

    Calibration certificate Appendix A Calibration certificate Sample calibration certificates Your meter was shipped with three calibration certificates. The calibration certificates describe the calibrations and configurations that were performed or applied at the factory. The calibration factors are provided on three calibration certificates: •...
  • Page 180 All equipment used for this calibration is calibrated at routine intervals against standards that are traceable to the International System of Units (SI). Emerson Process Management Micro Motion, Inc. 7070 Winchester Circle, Boulder, CO 80301 Printed 2013-08-29 13:55:05 Page 1 of 3...
  • Page 181 All equipment used for this calibration is calibrated at routine intervals against standards that are traceable to the International System of Units (SI). Emerson Process Management Micro Motion, Inc. 7070 Winchester Circle, Boulder, CO 80301 Printed 2013-08-29 13:55:05 Page 2 of 3...
  • Page 182 All equipment used for this calibration is calibrated at routine intervals against standards that are traceable to the International System of Units (SI). Emerson Process Management Micro Motion, Inc. 7070 Winchester Circle, Boulder, CO 80301 Printed 2013-08-29 13:55:06 Page 3 of 3...
  • Page 183: Appendix B Using The Transmitter Display

    Using the transmitter display Appendix B Using the transmitter display Topics covered in this appendix: • Components of the transmitter interface • Use the optical switches • Access and use the display menu system • Display codes for process variables •...
  • Page 184: Access And Use The Display Menu System

    Using the transmitter display Access and use the display menu system The display menu system is used to perform various configuration, administrative, and maintenance tasks. The display menu system does not provide complete configuration, administrative, or maintenance functions. For complete transmitter management, you must use another communications tool. Prerequisites To access the display menu system, operator access to either the Off-Line menu or the Alert menu must be enabled.
  • Page 185: Enter A Floating-Point Value Using The Display

    Using the transmitter display • Activate Scroll until the EXIT option is displayed, then activate Select. • If the EXIT option is not available, activate Scroll and Select simultaneously and hold until the screen returns to the previous display. To exit the display menu system, you can use either of the following methods: •...
  • Page 186 Using the transmitter display If the current value is positive and there is a blank space at the left of the value, activate Select until the cursor is flashing under the blank space, then activate Scroll until the minus sign appears. If the current value is positive and there is no blank space at the left of the value, activate Select until the cursor is flashing under the leftmost digit, then activate Scroll until the minus sign appears.
  • Page 187 Using the transmitter display • S = Sign. A minus sign (−) indicates a negative number. A blank indicates a positive number. • X.XXX = The 4-digit mantissa. • E = The exponent indicator. • YY = The 2-digit exponent. Procedure Switch from decimal notation to exponential notation.
  • Page 188: Display Codes For Process Variables

    Using the transmitter display To save the displayed value to transmitter memory, activate Scroll and Select simultaneously and hold until the display changes. • If the displayed value is the same as the value in transmitter memory, you will be returned to the previous screen.
  • Page 189 Using the transmitter display Table B-3: Display codes for measurement units Code Measurement unit Percent %PLATO °Plato %SOL-V % solution by volume %SOL-W % solution by weight °C °Celsius °F °Fahrenheit °K °Kelvin °R °Rankine Atmospheres B BBL Beer barrels BALL °Balling Bars...
  • Page 190 Using the transmitter display Table B-3: Display codes for measurement units (continued) Code Measurement unit CUFT/D Cubic feet per day CUFT/H Cubic feet per hour CUFT/S Cubic feet per second CUIN Cubic inches CUYD Cubic yards D API °API Days DBRIX °Brix DTWAD...
  • Page 191 Using the transmitter display Table B-3: Display codes for measurement units (continued) Code Measurement unit KG/M2 Kilograms per square meter KG/M3 Kilograms per cubic meter KG/MIN Kilograms per minute KG/S Kilograms per second KG/SCM Kilograms per square centimeter Kilopascals Liters Liters per hour L/MIN Liters per minute...
  • Page 192 Using the transmitter display Table B-3: Display codes for measurement units (continued) Code Measurement unit MJ/kg Megajoules per kilogram MJ/m3 Megajoules per cubic meter MJ/MIN Megajoules per minute Millimeters mmH2O Millimeters of water at 68 °F mmHG Millimeters of mercury at 0 °C mmW4C Millimeters of water at 4 °C Megapascals...
  • Page 193 Using the transmitter display Table B-3: Display codes for measurement units (continued) Code Measurement unit Specific gravity units Standard liter SL/D Standard liters per day SL/H Standard liters per hour SL/MIN Standard liters per minute SL/S Standard liters per second Standard cubic meter SM3/D Standard cubic meters per day...
  • Page 194 Using the transmitter display Table B-3: Display codes for measurement units (continued) Code Measurement unit Volts Table B-4: Display codes for menus, controls, and data Code Definition 12 mA 12 mA value 20 mA 20 mA value 20 mA 20 mA 4 mA 4 mA value 4 mA...
  • Page 195 Using the transmitter display Table B-4: Display codes for menus, controls, and data (continued) Code Definition CCAI Calculated Carbon Aromaticity Index CH B Channel B CHANGE Change CHMBR Chamber Calculated Ignition Index Carbon monoxide Carbon dioxide CODE? Passcode CONC Concentration CONCENTR Concentration CONFG...
  • Page 196 Using the transmitter display Table B-4: Display codes for menus, controls, and data (continued) Code Definition EVNT2 Enhanced event 2 EVNT3 Enhanced event 3 EVNT4 Enhanced event 4 EVNT5 Enhanced event 5 EXIT Exit EXT P External or fixed pressure EXT T External or fixed temperature FAC Z...
  • Page 197 Using the transmitter display Table B-4: Display codes for menus, controls, and data (continued) Code Definition MAG V Volume flow rate from external input MAINT Maintenance MAO 1 mA Output 1 MAO 2 mA Output 2 MASS Mass MBUS Modbus MDIUM Medium MEASR...
  • Page 198 Using the transmitter display Table B-4: Display codes for menus, controls, and data (continued) Code Definition Relative density RDENS Referred density Reference or Referred RESTORE Restore RESULT Result Right pickoff RTEMP Reference temperature RVISC Referred viscosity SAVE Save SCALE Scale SCL F Dynamic viscosity scale factor SCREEN...
  • Page 199 Using the transmitter display Table B-4: Display codes for menus, controls, and data (continued) Code Definition Time Period TP A Sensor Time Period (Upper) TP B Sensor Time Period Time Period Signal TYPE Type UCALC User-defined calculation ULTRA Ultra-low UNITS Units Velocity VELSW...
  • Page 200 Using the transmitter display Micro Motion ® Compact Density Meters (CDM)
  • Page 201: Appendix C Using Prolink Iii With The Transmitter

    Using ProLink III with the transmitter Appendix C Using ProLink III with the transmitter Topics covered in this appendix: • Basic information about ProLink III • Connect with ProLink III Basic information about ProLink III ProLink III is a configuration and service tool available from Micro Motion. It runs on a Windows platform and provides complete access to transmitter functions and data.
  • Page 202: Connect With Prolink Iii

    Using ProLink III with the transmitter • The ability to connect to and view information for more than one device • A guided connection wizard These features are documented in the ProLink III manual. They are not documented in the current manual.
  • Page 203: Connect With Prolink Iii Over Modbus/Rs-485

    Using ProLink III with the transmitter • Modbus connections, including service port connections, are typically faster than HART connections. • When you are using a HART connection, ProLink III will not allow you to open more than one window at a time. This is done to manage network traffic and optimize speed.
  • Page 204 Using ProLink III with the transmitter Figure C-1: Connection to RS-485 terminals A. PC B. RS‐232 to RS‐485 converter C. Transmitter with end‐cap removed Note This figure shows a serial port connection. USB connections are also supported. To connect over the RS-485 network: a.
  • Page 205 Using ProLink III with the transmitter Figure C-2: Connection over network A. PC B. RS‐232 to RS‐485 converter Ω , 1/2‐watt resistors at both ends of the segment, if necessary C. 120- D. DCS or PLC E. Transmitter with end‐cap removed Note This figure shows a serial port connection.
  • Page 206: Connect With Prolink Iii Over Hart/Bell 202

    Using ProLink III with the transmitter Table C-1: RS-485 connection parameters (continued) Optional or re- Connection type Parameter Value quired? Auto-detection Baud Rate 1200 to 38400 Optional Yes. The device accepts con- nection requests that use any valid setting, and re- sponds using the same set- ting.
  • Page 207 Using ProLink III with the transmitter CAUTION! If you connect directly to the mA terminals, the transmitter's mA output may be affected. If you are using the mA output for process control, set devices for manual control before connecting directly to the mA terminals. Prerequisites •...
  • Page 208 Using ProLink III with the transmitter Figure C-3: Connection to mA output terminals A. PC B. RS‐232 to Bell 202 converter Ω resistance C. 250–600 D. External power supply E. Transmitter with end‐cap removed Note This figure shows a serial port connection. USB connections are also supported. The signal converter must be connected across a resistance of 250–600 Ω.
  • Page 209 Using ProLink III with the transmitter Figure C-4: Supply voltage and resistance requirements A. External resistance (ohms) B. Supply voltage VDC (volts) C. Operating range Note To connect to a point in the local HART loop: a. Attach the leads from the signal converter to any point in the loop, ensuring that the leads are across the resistor.
  • Page 210 Using ProLink III with the transmitter Figure C-5: Connection over local loop A. PC B. RS‐232 to Bell 202 converter C. Any combination of resistors R1 and R2 as necessary to meet HART communication resistance requirements D. DCS or PLC E.
  • Page 211 Using ProLink III with the transmitter Figure C-6: Supply voltage and resistance requirements A. External resistance (ohms) B. Supply voltage VDC (volts) C. Operating range Note To connect over a HART multidrop network: a. Attach the leads from the signal converter to any point in the loop. b.
  • Page 212 Using ProLink III with the transmitter Figure C-7: Connection over multidrop network A. RS‐232 to Bell 202 converter Ω resistance B. 250–600 C. Devices on the network D. Master device Start ProLink III. Choose Connect to Physical Device. Set Protocol to HART Bell 202. HART/Bell 202 connections use standard connection parameters.
  • Page 213 Using ProLink III with the transmitter Click Connect. Need help? If an error message appears: • Verify the HART address of the transmitter, or poll HART addresses 1–15. • Ensure that there is at least 1 VDC across the connection terminals. Add resistance as necessary to achieve at least 1 volt.
  • Page 214 Using ProLink III with the transmitter Micro Motion ® Compact Density Meters (CDM)
  • Page 215: Appendix D Using The Field Communicator With The Transmitter

    Using the Field Communicator with the transmitter Appendix D Using the Field Communicator with the transmitter Topics covered in this appendix: • Basic information about the Field Communicator • Connect with the Field Communicator Basic information about the Field Communicator The Field Communicator is a handheld configuration and management tool that can be used with a variety of devices, including Micro Motion transmitters.
  • Page 216: Connect With The Field Communicator

    Using the Field Communicator with the transmitter If Micro Motion is not listed, or you do not see the required device description, use the Field Communicator Easy Upgrade Utility to install the device description, or contact Micro Motion. Field Communicator menus and messages Many of the menus in this manual start with the On-Line menu.
  • Page 217 Using the Field Communicator with the transmitter HART connections are not polarity-sensitive. It does not matter which lead you attach to which terminal. Figure D-1: Field Communicator connection to transmitter terminals A. Field Communicator Ω resistance B. 250–600 C. External power supply D.
  • Page 218 Using the Field Communicator with the transmitter To connect to a point in the HART multidrop network, attach the leads from the Field Communicator to any point on the network. Figure D-3: Field Communicator connection to multidrop network A. Field Communicator B.
  • Page 219: Appendix E Concentration Measurement Matrices, Derived Variables, And Process Variables

    Concentration measurement matrices, derived variables, and process variables Appendix E Concentration measurement matrices, derived variables, and process variables Topics covered in this appendix: • Standard matrices for the concentration measurement application • Concentration measurement matrices available by order • Derived variables and calculated process variables Standard matrices for the concentration measurement application The standard concentration matrices available from Micro Motion are applicable for a...
  • Page 220: Concentration Measurement Matrices Available By Order

    Concentration measurement matrices, derived variables, and process variables Table E-1: Standard concentration matrices and associated measurement units (continued) Temperature Matrix name Description Density unit unit Derived variable HFCS 42 Matrix represents a hydrometer scale g/cm °C Mass Concentration for HFCS 42 (high-fructose corn syrup) (Density) solutions that indicates the percent by mass of HFCS in solution.
  • Page 221 Concentration measurement matrices, derived variables, and process variables Table E-2: Concentration matrices, names, ranges, units, and derived variable (continued) Tem- pera- Default ma- Concentra- Tempera- Density ture Derived var- Process fluid Matrix file name trix name tion range ture range unit unit iable...
  • Page 222: Derived Variables And Calculated Process Variables

    Concentration measurement matrices, derived variables, and process variables Table E-2: Concentration matrices, names, ranges, units, and derived variable (continued) Tem- pera- Default ma- Concentra- Tempera- Density ture Derived var- Process fluid Matrix file name trix name tion range ture range unit unit iable...
  • Page 223 Concentration measurement matrices, derived variables, and process variables Table E-3: Derived variables and calculated process variables (continued) Calculated process variables Density at reference Standard Net vol- tempera- volume Specific Concen- Net mass ume flow Derived Variable Description ture flow rate gravity tration flow rate...
  • Page 224 Concentration measurement matrices, derived variables, and process variables Micro Motion ® Compact Density Meters (CDM)
  • Page 225: Appendix Fmid Applications

    MID applications Appendix F MID applications Topics covered in this appendix: • Certification • MID flow computer and power supply requirements • Flow computer density calculations • TPS and external input connections to the flow computer • MID support • Read revision and checksum data •...
  • Page 226: Mid Flow Computer And Power Supply Requirements

    MID applications Figure F-1: MID label Certificate number As a result of this test and certification, the CDM can be used in an MID liquid measurement system. MID flow computer and power supply requirements Approved flow computers When using the CDM in an MID application, the CDM must use an approved flow computer, such as a FloBoss S600 (TC7379, TC7470, TC8218), or an OMNI 3000/6000 (TC7375).
  • Page 227 MID applications You must use MID-approved pressure and temperature transmitters for the external temperature and pressure inputs. For example, Rosemount pressure transmitter type 3051S (TC7457) and Rosemount temperature transmitter type 3144P (TC7458) are both MID-approved. In addition, you will need to program the following equations into the flow computer to calculate: •...
  • Page 228: Tps And External Input Connections To The Flow Computer

    MID applications For new CDM applications Use the following formula when using a new application with a CDM. Figure F-3: Formula for new CDM applications TPS and external input connections to the flow computer The following diagram shows the TPS, external temperature, and external pressure inputs to the flow computer.
  • Page 229: Read Revision And Checksum Data

    MID applications Table F-1: MID security and functions Function Meter is unsecured Meter is secured ✓ Meter configuration ✓ Meter calibration ✓ Sensor zero ✓ Sensor simulation ✓ mA output trim ✓ ✓ Connecting to the device from ProLink III ✓...
  • Page 230 MID applications Prerequisites If necessary for your installation, arrange for a site visit by a certified Weights & Measures inspector, and ensure that the inspector is present for the appropriate portions of this procedure. Ensure that the transmitter is ready to be secured, i.e., it is configured as desired and you have performed all appropriate tests and adjustments.
  • Page 231 MID applications Figure F-5: Transmitter with end-cap and safety spacer removed A. Transmitter end‐cap B. Safety spacer Move the custody transfer switch to the ON position (down). The custody transfer switch is the switch on the right. Figure F-6: HART security switch and custody transfer switch A.
  • Page 232: Switch To Unsecured Mode

    MID applications Re-install the safety spacer and end-cap. Make sure a certified Weights & Measures inspector installs the tamper-proof seal and sealing wire. The seal is placed over the bolt between the transmitter and sensor. The sealing wire with an attached MID tag plate are threaded through the cover tabs. Figure F-7: Custody transfer seal Power up the meter.
  • Page 233 MID applications Prerequisites Before switching to unsecured mode, ensure that you will be able to switch back to secured mode. Because switching to unsecured mode requires breaking the physical seal, switching back to secured mode may require a site visit from a certified Weights & Measures inspector and reinstallation of the physical seal.
  • Page 234 MID applications Figure F-9: Transmitter with end-cap and safety spacer removed A. Transmitter end‐cap B. Safety spacer Move the custody transfer switch to the OFF position (up). The custody transfer switch is the switch on the right. Figure F-10: HART security switch and custody transfer switch A.
  • Page 235 MID applications Replace the safety spacer and end-cap. Power up the meter. During power-up, the meter checks the position of the custody transfer switch, and posts Status Alert A027: Security Breach Active. Configuration and Use Manual...
  • Page 236 MID applications Micro Motion ® Compact Density Meters (CDM)
  • Page 237 MID applications Configuration and Use Manual...
  • Page 238 © Micro Motion Japan 2016 Micro Motion, Inc. All rights reserved. Emerson Process Management The Emerson logo is a trademark and service mark of Emerson 1-2-5, Higashi Shinagawa Electric Co. Micro Motion, ELITE, ProLink, MVD and MVD Direct Shinagawa-ku Connect marks are marks of one of the Emerson Process Tokyo 140-0002 Japan Management family of companies.

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