Emerson World Class 3000 Instruction Manual
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Emerson World Class 3000 Instruction Manual

Oxygen analyzer with ift 3000 intelligent field transmitter
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Instruction Manual
IB-106-300NH Rev. 4.3
May 2005
World Class 3000
Oxygen Analyzer
with IFT 3000 Intelligent
Field Transmitter
http://www.raihome.com

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  • Page 1 Instruction Manual IB-106-300NH Rev. 4.3 May 2005 World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter http://www.raihome.com...
  • Page 2 Model 275/375 communicator may require modification. If a software modification is re- quired, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800-654-7768. The information contained in this document is subject to change without notice. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 6565P Davis Industrial Parkway...
  • Page 3 HIGHLIGHTS OF CHANGES Effective May, 1999 Rev. 4.0 Page Summary Page P-6 Added new Quick Start Guide. Page 3-1 Added Section 3, Setup. Page 4-1 Removed calibration information from Operation section, and created Section 4, Calibration. Page 6-2 Expanded explanations of IFT status codes. Section 6 Added new troubleshooting procedures.
  • Page 4 HIGHLIGHTS OF CHANGES (CONTINUED) Effective May, 2005 Rev. 4.3 Page Summary Highlights Updated Highlights of Changes Appendix A, B, D, E, J pages. Changed “Rosemount” to “Rosemount Analytical”. Revised Figure 2. Revised Figure 1-1. Revised Figure 1-3. 2-5, 2-6 Revised Figure 2-1, sheets 1 and 2. Revised Figure 2-4.
  • Page 5 HIGHLIGHTS OF CHANGES APPENDIX A Effective May, 1996 Rev. 3 Page Summary General. Updated appendix to reflect probe design changes. Page A-13 Added “Extended temperature by-pass arrangements” to Figure A-13 (Sheet 3 of 3) Effective June, 1996 Rev. 3.1 Page Summary Page A-13 Updated part ordering information.

  • Page 6: Effective May, 2005 Rev

    HIGHLIGHTS OF CHANGES (CONTINUED) Effective November, 2001 Rev. 3.7 Page Summary Added new cup type diffusion assembly description, paragraph A-6.e. and diffusion assembly illustrations, Figure A-13 and A-14. A-26 Added new cup type diffusion assembly part numbers 4851B89G04 and 4851B90G04 to replacement parts list. Deleted stainless steel diffuser assembly from replacement parts list.
  • Page 7 HIGHLIGHTS OF CHANGES APPENDIX B Effective February, 1992 Rev. 2 Page Summary Page B-1 Figure B-1. New HPS 3000 Optional Class 1, Division 1, Group B (IP56) Explosion-Proof Enclosure added. Page B-11 Figure and Index No. column added to Table B-2. Replacement Parts for Heater Power Supply.
  • Page 9 HIGHLIGHTS OF CHANGES APPENDIX D Effective June, 1994 Rev. 2 Page Summary Page D-1 MPS outline drawing changed to show new MPS. Page D-2 MPS interior view replaced with new MPS in Figure D-2. Page D-3 "Optional" for check valve deleted in Figure D-3. Page D-4 Drawing showing location of optional Z-Purge added as Figure D-4.
  • Page 10 HIGHLIGHTS OF CHANGES (CONTINUED) Effective July, 1998 Rev. 2.4 Page Summary Changed test gas to calibration gas and reference gas to reference air throughout the appendix. Effective May, 2005 Rev. 2.5 Page Summary Changed “Rosemount” to “Rosemount Analytical”. Revised view of check valve in Figure D-3.
  • Page 11 HIGHLIGHTS OF CHANGES APPENDIX E Effective May, 1996 Rev. 4 Page Summary General. Updated text and illustrations to reflect new version of IFT. Page E-4 Updated IFT display status codes and placed in priority sequence. Effective June, 1996 Rev. 4.1 Page Summary Page E-2...
  • Page 12 HIGHLIGHTS OF CHANGES (CONTINUED) Effective May, 2005 Rev. 4.6 Page Summary Changed “Rosemount” to “Rosemount Analytical”. Changed views of IFT 3000 enclosure. Named GUI/LED display standard (not optional). Revised Electrical Noise specifications. E-8 through E-16 Changed all service instructions to reflect new IFT 3000 assembly con- figuration.

  • Page 13: Revised Figure

    HIGHLIGHTS OF CHANGES APPENDIX J Effective April, 1995 Rev. 1 Page Summary Page J-13 Added statement of reference to the return authorization number. Effective June, 1995 Rev. 1.1 Page Summary Figure J-4. Updated figure to include “Status group” and “K3 eff” in calculations.

  • Page 15: Table Of Contents

    Special Troubleshooting Notes ..................6-1 System Troubleshooting....................6-1 Heater Problem ......................6-3 Cell Problem ........................6-5 IFT Problem ........................6-7 MPS Problem ......................... 6-8 Performance Problem (Process Response is Suspect) ..........6-9 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 16 Figure 4-3. Typical Portable Calibration Setup ................ 4-6 Figure 4-4. Typical Automatic Calibration System ..............4-7 Figure 5-1. Deluxe Version IFT Displays and Controls............5-2 Figure 5-2. Quick Reference Chart ..................5-5 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 17 IFT Status Codes....................6-2 Table 6-2. Heater Troubleshooting ..................6-3 Table 6-3. Cell Troubleshooting....................6-5 Table 6-4. IFT Troubleshooting....................6-7 Table 6-5. MPS Troubleshooting .................... 6-8 Table 6-6. Performance Problem Troubleshooting..............6-9 Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 18 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 19: Preface

    The number in the lower right corner of each illustration in this publication is a manual illus- tration number. It is not a part number, and is not related to the illustration in any technical manner. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 20: Safety Instructions

    9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions. 10. All graphical symbols used in this product are from one or more of the follow- ing standards: EN61010-1, IEC417, and ISO3864. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 21: Glossary Of Terms

    A method of analyzing process gases without removing them from the process stream. Multiprobe Calibration Gas Sequencer. The MPS can provide automatic calibration gas se- quencing for up to four probes. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 22 Protects the optional ceramic diffusor from the process gases. The vee deflector must be posi- tioned so it points toward the direction of the process gas flow. See Figure 2-2 for an illustration of the vee deflector. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 23: Figure 1. Complete World Class 3000 System

    2. Use the following drawing, Figure 1, to identify which parts of the World Class 3000 system are included in your system. Components in the shaded area are optional components. Figure 1. Complete World Class 3000 System Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 24: Quick Start Guide

    4. You are familiar with the procedures for changing the jumpers located in the IFT 3000, as described in Section 2, Installation. If you cannot use the Quick Start Guide, turn to Section 2, Installation, in this Instruction Manual. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 25 LCD display. Press ENTER to start the calibration process. Follow the in- structions on the LCD display. Refer to Section 4, Calibration, for more information on per- forming a calibration. Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 26: Figure 2. Wiring Layout For World Class 3000 System Without Hps Or Mps

    PROBE BOARD NOTES: INSTALL JUMPER ACROSS TERMINALS 13 AND 14. INSTALL JUMPER ACROSS TERMINALS 7 AND 8. 37840003 Figure 2. Wiring Layout for World Class 3000 System without HPS or MPS Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 27 9. Set the Low End to the oxygen concentration to be represented by the low analog output value, i.e., 0 or 4mA or 0V. 10. Press the ESC key until you are back at the Main menu. Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 28 Analytical’s field service throughout the US and abroad. Phone: 1-800-654-RSMT (1-800-654-7768) Rosemount Analytical may also be reached via the Internet through e-mail and the World Wide Web: E-mail: GAS.CSC@emersonprocess.com World Wide Web: www.raihome.com P-10 Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 29: Description And Specifications

    8. Reference Air Set (If MPS not supplied) ® 9. HART Communicator Package (Optional) MAN 4275A00 English October 1994 HART Communicator FISHER-ROSEMOUNT 37840019 Figure 1-1. Typical System Package Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 30: System Overview

    The difference will be proportional voltage of the cell is given by the following to the water content of the sampled gas Nernst equation: stream. EMF = KT log10(P1/P2) + C Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 31 Transmitter: Systems with multiprobe and multiple IFT English Italian applications may employ an optional MPS French Spanish 3000 Multiprobe Calibration Gas Se- German Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...
  • Page 32 For details on installing the indi- input/output (I/O) hardware vidual components of the system, refer to and software which permit Section 2, Installation. HART communications. Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 33: Figure 1-2. Typical System Installation

    FIELD TRANSMITTER STACK MULTIPROBE ADAPTER PLATE CALIBRATION GAS SEQUENCER OXYGEN ANALYZER CALIBRATION (PROBE) HEATER POWER REFERENCE AIR SUPPLY LINE VOLTAGE INTELLIGENT FIELD TRANSMITTER 27270001 Figure 1-2. Typical System Installation Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...

  • Page 34: Figure 1-3. World Class 3000 Typical Application With Intelligent Field Transmitters

    4 Twisted Pair, plus 2 Twisted Pair Interface Capability for Options [1200 Ft (364 m) Max] 37840001 Figure 1-3. World Class 3000 Typical Application with Intelligent Field Transmitters Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 35 (See Appli- feature, provision should be made for con- cation Data Bulletin AD 106-300B). Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...
  • Page 36 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 37: Installation

    Allow ade- 3. Weld or bolt adapter plate (Figure 2-1) quate clearance for removal of probe onto the duct. (Figure 2-1). Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 38: Figure 2-1. Probe Installation

    Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Figure 2-1. Probe Installation (Sheet 1 of 5) Installation Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 39 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Figure 2-1. Probe Installation (Sheet 2 of 5) Rosemount Analytical Inc. A Division of Emerson Process Management Installation...
  • Page 40 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Figure 2-1. Probe Installation (Sheet 3 of 5) Installation Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 41 PLATE TO METAL WALL OF STACK OR DUCT. NOTE: DIMENSIONS IN INCHES WITH JOINT MUST BE AIR TIGHT. MILLIMETERS IN PARENTHESES. 37840004 Figure 2-1. Probe Installation (Sheet 4 of 5) Rosemount Analytical Inc. A Division of Emerson Process Management Installation...
  • Page 42 NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL PROBE INSTALLATION. EXTERNAL BRACING REQUIRED FOR 9 FT AND 12 FT (2.75 M AND 3.66 M) PROBES AS SHOWN ABOVE. 37840005 Figure 2-1. Probe Installation (Sheet 5 of 5) Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 43: Figure 2-2. Orienting The Optional Vee Deflector

    DEFLECTOR NOTE If process temperatures will exceed 392°F (200°C), use anti-seize com- pound on stud threads to ease future 624017 removal of probe. Figure 2-2. Orienting the Optional Vee Deflector Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 44: Figure 2-3. Air Set, Plant Air Connection

    REF AIR SET 0.250 OR 6 MM OD TUBING 263C152G01 (SUPPLIED BY CUSTOMER) SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYGEN ANALYZER PROBE HEAD. 27270003 Figure 2-3. Air Set, Plant Air Connection Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 45: Intelligent Field Transmitter (Ift) Installation

    Vac usage, install jumpers JM6, JM5, JM2 (refer to Figure 2-5 and Figure 2-6). 2. For installations where the cable run is less than 150 feet (45 m), the IFT can Rosemount Analytical Inc. A Division of Emerson Process Management Installation...

  • Page 46: Figure 2-5. Power Supply Board Jumper Configuration

    If incorrect heater voltage is selected, damage to the probe may occur. For HPS voltage se- lection jumper, refer to Figure 2-15. Always update the relevant labeling to reflect the set voltage. Figure 2-5. Power Supply Board Jumper Configuration 2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 47: Figure 2-6. Ift Power Supply Board Jumpers

    NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 VAC, ANTI- SURGE, CASE SIZE 5 X 20 MM, TYPE T TO IEC127, SCHURTER. Figure 2-6. IFT Power Supply Board Jumpers Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11...

  • Page 48: Figure 2-7. Wiring Layout For Ift Systems Without Hps

    SET SWITCH SW3A PER FIGURE 2-8. MPS TERMINATION BOARD SWITCH/JUMPER CONFIGURATION FOR REV. MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER (OPTIONAL) 13 AND LATER 37840006 Figure 2-7. Wiring Layout for IFT Systems without HPS 2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 49: Heater Power Supply Installation

    The analog output is typically bient temperature must be between -20° sent to recording equipment such as and 140°F (-30° and 60°C). chart recorders. Relay outputs are typi- cally sent to annunciators. Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13...

  • Page 50: Figure 2-9. Ift Microprocessor Board

    TP72 R122 R114 TP90 R105 R102 R124 TP76 TP97 R115 TP99 TP84 R110 TP96 R103 TP95 R126 R104 R100 37840031 CURRENT VOLTAGE SELECTOR SWITCH Figure 2-9. IFT Microprocessor Board 2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 51: Figure 2-10. Interconnect Board Jumper Configuration

    INCAL STACK T/C RELAY STACK T/C RELAY+ PROBE T/C AD590 PROBE T/C AD590+ PROBE MV TRIAC PROBE MV+ TRIAC+ (UNDER SHIELD) 16860010 Figure 2-11. IFT Interconnect Board Output Connections Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15...

  • Page 52: Figure 2-12. Outline Of Heater Power Supply

    16 connections. All wiring must conform to gauge, 3 amp. local and national codes. NOTE Refer to Figure 2-16 for fuse locations and specifications. 2-16 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 53: Figure 2-13. Wiring Layout For Complete Ift 3000 System With Hps

    RD HTR TC STACK PROBE HEATER LINE LINE GN/YE VOLTAGE HPS 3000 INTERFACE MODULE 37840007 Figure 2-13. Wiring Layout for Complete IFT 3000 System with HPS (Sheet 1of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-17...
  • Page 54 PROBE 3 PROBE 4 MPS TERMINATION BOARD MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER (OPTIONAL) 37840008 Figure 2-13. Wiring Layout for Complete IFT 3000 System with HPS (Sheet 2 of 2) 2-18 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 55: Figure 2-14. Heater Power Supply Wiring Connections

    World Class 3000 May 2005 TRANSFORMER SCREW (2 PER COVER) TERMINAL COVERS FRONT TERMINAL STRIP (FROM ELECTRONICS) TRANSFORMER TERMINAL STRIP (FROM ELECTRONICS) SIDE 29850005 Figure 2-14. Heater Power Supply Wiring Connections Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-19...

  • Page 56: Figure 2-15. Jumper Selection Label

    5 X 20 MM, TYPE T TO IEC127, board jumper configurations must be SCHURTER. 29850001 set correctly in order for HPS to work Figure 2-16. Jumpers on HPS Mother Board properly. 2-20 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 57: Multiprobe Calibration Gas Sequencer Installation

    GAS IN GAS IN REF AIR REF AIR REF AIR REF AIR INSTR 0.84 (21.34) 1.96 (49.78) 3.09 (78.49) 4.21 (106.93) 5.25 (133.35) 5.54 (140.72) 37840010 Figure 2-17. MPS Module Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-21...

  • Page 58: Figure 2-18. Mps Gas Connections

    CAL GAS CAL GAS CAL GAS CAL GAS GAS IN GAS IN REF AIR REF AIR REF AIR REF AIR SIGNAL IN INSTR DRAIN 27270014 Figure 2-18. MPS Gas Connections 2-22 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 59: Figure 2-19. Mps Probe Wiring

    NC C NO NC C NO NC C NO NC C NO PROBE 1 PROBE 2 PROBE 3 PROBE 4 MPS TERMINATION BOARD 37840011 FUSES LOCATED BEHIND TERMINATION BOARD Figure 2-19. MPS Probe Wiring Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-23...
  • Page 60 Power down all probes during outages. Sensor chamber is heated to 736°C. Further, if ducts will be washed down during the outage, remove the probes to prevent water damage. 2-24 Installation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 61: Setup

    MPS 3000 Multiprobe put values. Calibration Gas Sequencer. To perform Rosemount Analytical Inc. A Division of Emerson Process Management Setup...

  • Page 62: Configuring Efficiency Calculations

    The Hi Alarm and Lo Alarm values are the set- e. Press the ESC key three times to return to tings for the high and low oxygen concentration the Main menu. Setup Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 63: Calibration

    Calibration Gas Sequencer for fully Calculation register is not updated automatic calibration at regular intervals. when the calibration fails. Without an MPS, the probes must be cali- brated manually (semiautomatically). Rosemount Analytical Inc. A Division of Emerson Process Management Calibration...
  • Page 64 The second ("B") is less costly, portable, and weighs about 10 12054 S.W. Doty Avenue lbs (4.5 kg). Chicago, Illinois 60628 312/568-8840 603 Bergen Street Harrison, New Jersey 07029 201/485-1995 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 65 20 psi (138 the probe to prevent breathing kPa). of the line with the process gas and subsequent gas con- One instrument air pressure densation and corrosion. regulator: 20 psi (138 kPa) Rosemount Analytical Inc. A Division of Emerson Process Management Calibration...

  • Page 66: Figure 4-1. Typical Calibration Setup

    6296A27G01, containing 8% shutoff valves. and 0.4% gases in a portable carrying case with regulator, built-in valve, hose and con- necting adapter to the calibra- tion gas connection. Calibration Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 67: Figure 4-2. Portable Rosemount Analytical Oxygen Calibration Gas Kit

    Saturnino Calleja 6 the calibration gas of choice 28002 Madrid and inject the calibration gas Spain by opening the valve. Gas is on continuously when the valve is opened. Rosemount Analytical Inc. A Division of Emerson Process Management Calibration...

  • Page 68: Figure 4-3. Typical Portable Calibration Setup

    2. Press the CAL key. Select PERFORM A typical automatic calibration system CALIBRATION sub-menu. "Press EN- is shown in Figure 4-4. TER to start Manual Calibration" will appear on the LCD display. Press Calibration Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 69: Figure 4-4. Typical Automatic Calibration System

    PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS. CALIBRATION CALIBRATION GAS 1 GAS 2 NOTE: SHOWN WITH HPS OPTION. (HIGH (LOW O ) 37840012 Figure 4-4. Typical Automatic Calibration System Rosemount Analytical Inc. A Division of Emerson Process Management Calibration...

  • Page 70: Table 4-1. Automatic Calibration Parameters

    Res Alarm ____ Set the desired resis- tance alarm between 50 to 10,000 ohms. Calibration Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 71 Response When the second calibration gas is turned off, note the number of seconds required for final the O value to settle out at the process value. Rosemount Analytical Inc. A Division of Emerson Process Management Calibration...
  • Page 72 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 4-10 Calibration Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 73: General User Interface (Gui) Operation

    Section 2, Instal- lation, or Section 5, Troubleshooting. display panel, and an eight-key pad from which the probe and electronics can be configured, calibrated and troubleshooted. Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation...

  • Page 74: Deluxe Version Ift Displays And Controls

    The ENTER key is used to select a lower level menu, initiate calibra- tion, or select a parameter to change. LED Display Indicates current O or calibration gas value. General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 75: Help Key

    ResHi - Resistance is above the high limit. PROBE DATA sub-menu; Process Data and Diagnostic Data. Refer to Table 5-3 for contents OK - System is functioning correctly. of the sub-menu. Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation...

  • Page 76: Setup Sub-Menu

    __mV Cold junction voltage. Output Values Analog __% FS Analog output voltage. K1 State OFF/ON Status of relay 1. K2 State OFF/ON Status of relay 2. General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 77: Figure 5-2. Quick Reference Chart

    PREVIOUS CAL VIEW Constant CONSTANTS Resist Next Cal Slope CALIBRATION STATUS Constant (CONTINUED ON Resist SHEET 2) 686022 Figure 5-2. Quick Reference Chart (Sheet 1 of 5) Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation...
  • Page 78 TG Low K2 SETUP EVENT 2 Cell Res EVENT 3 High Range (CONTINUED ON SHEET 3) 19860023 Figure 5-2. Quick Reference Chart (Sheet 2 of 5) General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 79 AOUT TYPE OUTPUTS (CONTINUED FROM 0-10 V SHEET 2) RANGE SETUP See sheet 5 SETUP COUNTRY 27270004 Figure 5-2. Quick Reference Chart (Sheet 3 of 5) Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation...
  • Page 80 365 D OH 00:30 - GAS TIME 20:00 00:30 - PURGE TIME 20:00 Ω RES ALARM Ω 10000 16860025 Figure 5-2. Quick Reference Chart (Sheet 4 of 5) General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 81 25.00% O2 0.000% O2 LOW END HIGH RANGE 25.00% O2 VALUES 0.000% O2 HIGH END 25.00% O2 16860026 Figure 5-2. Quick Reference Chart (Sheet 5 of 5) Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation...
  • Page 82 Resistance Check. Resistance check in progress. Turn off low calibration gas. Press ENTER when ready. Press ENTER when probe has returned to process. 5-10 General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 83: Table 5-4. Calibrate O

    Time until next calibration in number of Status days and number of hours. Slope _____ Status of the slope. Constant _____ Status of the offset. Resist _____ Status of the resistance. Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation 5-11...

  • Page 84: Table 5-5. Setup Sub-Menu

    Set between 0.0000 and 1.000. Refer to Table 5-6. K2 Value _______ Set between 0.0000 and 1.000. Refer to Table 5-6. K3 Value _______ Set between 1.000 and 20.00. Refer to Table 5-6. 5-12 General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 85 20mA or 10V, and the Low End value corresponds to 0.000% O - 25.00% O the low analog output value, i.e., 0mA, 4mA, or 0V. Rosemount Analytical Inc. A Division of Emerson Process Management General User Interface (GUI) Operation 5-13...

  • Page 86: Table 5-6. Efficiency Constants

    NOTE: Relay output can be initiated upon range change. (See page 5-12 of Table 5-5.) Table 5-6. Efficiency Constants UNITED STATES EUROPE CONSTANT 0.407 0.432 0.66 0.69 0.0082 0.0051 5.12 5.12 12.28 8.74 5-14 General User Interface (GUI) Operation Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 87: Troubleshooting

    Noise suppres- ity sequence, as indicated in Table 6-1. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 88: Table 6-1. Ift Status Codes

    Operation appears to be normal. (blank A possible failure within the IFT. Check the LED on the microprocessor board to help isolate screen) problems. See IFT Problem in the troubleshooting tables. Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 89: Heater Problem

    First check and repair all related wiring. Check and repair electronics as needed. 5. Missing insulation around heater. Check that insulation is in place and undamaged. Repair or replace insulation as needed. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...
  • Page 90 Repair connection or wiring as needed. 2. Thermocouple fault. At a cold junction reference of 77°F (25°C), the probe TC should read about 29.3 mV. Replace faulty thermocouple. Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 91: Cell Problem

    (Refer to menu map — SETUP-CALIBRATION, High Gas, Low Gas.) Check all ports, cylinders, and gas lines for proper hookup. Change piping if necessary. Label pipes for reference. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...
  • Page 92 Confirm labels on test gas bottles are correct. 100% nitrogen must NOT be used as a zero gas because cell protection will engage and affect the O reading. Reference air should be clean, dry instrument air prepared from ambient air with 20.95% O Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 93: Ift Problem

    Faulty GUI or LDP (IFT LED is Flashing). 1. Microprocessor is normal, but front panel indicators are not working properly. Check connections to GUI or LDP, and repair or replace as needed. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...

  • Page 94: Mps Problem

    Verify power supply fuses and output are good and that line voltage is present at J1. Repair or replace the power supply as needed. 7. Power fault. Check fuses, mains, and circuit breakers. Repair or replace as needed. Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 95: Performance Problem (Process Response Is Suspect)

    Check all wiring for continuity and connections for cleanliness and lack of corrosion. Repair as needed. 4. Improper line voltage. Check line voltage circuit for proper polarity and/or "hot" and "neutral" circuitry. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...
  • Page 96 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 6-10 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 97: Return Of Material

    3. Site from which equipment was order and shipping instructions. removed. 4. Whether warranty or nonwarranty service is requested. Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material...
  • Page 98 Instruction Manual IB-106-300NH Rev. 4.3 World Class 3000 May 2005 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 99: Appendix A

    APPENDIX B. HPS 3000 HEATER POWER SUPPLY APPENDIX D. MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER APPENDIX E. IFT 3000 INTELLIGENT FIELD TRANSMITTER APPENDIX J. HART COMMUNICATOR MODEL 375D9E IFT 3000 APPLICATIONS Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 100 Probe Junction Box Ground Wires Insulating Gasket NOTE: ITEM , CALIBRATION GAS TUBE, Washer FITS INTO HOLES WHEN PROBE IS Screw ASSEMBLED. 21240005 Figure A-1. Oxygen Analyzer (Probe) Exploded View Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 101 Figure A-2. Bulletin. Failure to follow the safety instructions could result in serious injury or death. PROBE EXTERIOR (SENSING CELL INSTALLED) PROBE INTERIOR PROBE JUNCTION 21240006 Figure A-2. Main Probe Components Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 102 Equipment ordered utilizing this document as reference will be supplied to the USA standard design. Custom- ers requiring the EEC standard design should request the EEC documentation and utilize its ordering data. Temperatures over 1000°F (537°C) may affect the ease of field cell replaceability. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 103 DIFFUSION ELEMENT PROBE TUBE CORRUGATED SEAL CELL AND FLANGE ASSEMBLY WRENCH DEFLECTOR 21240024 21240007 Figure A-4. Optional Ceramic Diffusor and Vee Deflector Assembly Figure A-3. Cell and Tube Assemblies Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 104 Ceramic support rod with four holes running 27270015 through the length. The holes serve as Figure A-5. Inner Probe Assembly insulated paths for the cell signal wire and thermocouple wires. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 105 Though ambient air can be used for this a modified diffusor and vee deflector purpose, accuracy can only be assured if a assembly, fitted with dual dust seal packing. reference air set is used. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 106 Figure A-7. Abrasive Shield Assembly NOTE In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 107 P0012 P0011 Figure A-9. Flame Arrestor Diffusion/Dust Figure A-11. Flame Arrestor Diffusion Assembly Seal Assembly Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 108 A probe mounting jacket option is available to allow the probe to operate at temperatures of Figure A-13. Cup-Type Diffusion/Dust up to 2000°F (1095°C). A separate Instruction Seal Assembly Bulletin is available for this option. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 109 Instruction Bulletin Appendix A Rev. 3.9 World Class 3000 May 2005 Figure A-15. Bypass Probe Option (Sheet 1 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 110 Instruction Bulletin Appendix A Rev. 3.9 World Class 3000 May 2005 Figure A-15. Bypass Probe Option (Sheet 2 of 3) A-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 111 3’ By-pass Package with DIN bolt pattern. 1U0571 6’ By-pass Package with DIN bolt pattern. 1U0571 9’ By-pass Package with DIN bolt pattern. Figure A-15. Bypass Probe Option (Sheet 3 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-11...
  • Page 112 Probe cell mV OK but no Check out cable input to electronics connection. Cell mV satisfactory both Check electronics at probe junction box and package. input to electronics - fail- ure of electronics A-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 113 Time should be <20 sec. (<40 sec. for hazardous area probes). Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-13...
  • Page 114 Instruction Bulletin Appendix A Rev. 3.9 World Class 3000 May 2005 Figure A-16. Flowchart of Probe Related Problems, #1 A-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 115 Instruction Bulletin Appendix A Rev. 3.9 World Class 3000 May 2005 Figure A-17. Flowchart of Probe Related Problems, #2 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-15...
  • Page 116 Items are carefully packaged to preserve A-16 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 117 (see paragraph A-13). the assembly and the corrugated seal. The cell flange has a notch which may be used Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-17...
  • Page 118 Remove burrs and raised surfaces with amine the diffusion element whenever re- block of wood and crocus cloth. Clean moving the probe for any purpose. Replace threads on retainer and hub. if damaged. A-18 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 119 10. Allow filter to dry at room temperature Inspect setscrews. If damaged, replace overnight or 1 to 2 hours at 200°F with M-6 x 6 stainless setscrews (93°C). coated with anti-seize compound. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-19...
  • Page 120 21240027 a. Disconnect and lock out power to electron- Figure A-21. Probe Junction Box Mechanical ics. Using heat resistant gloves and cloth- Connections ing, remove probe junction box cover. A-20 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 121 Contact and Thermocouple Assembly Butt Connector Spring Clip Assembly Strut Extension Common Tube Support Leaf Spring Backplate Heater Short Tube Support Figure A-23. Heater, Strut, and Backplate Assembly (Inner Probe Assembly) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-21...
  • Page 122 There is voltage up to 115 Vac. wires so they do not touch sides of probe junction box. NOTE This replacement may be done without removing the probe from the duct. A-22 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 123 Squeezing tabs on hose clamps, stainless steel tubing and teflon fittings for in- remove hoses from probe junction box side the probe junction box. The kit part number (Figure A-21). is 4843B93G01. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-23...
  • Page 124 90° every time the probe is powered down for service. 21240028 Figure A-25. High Temperature - Corrosive Environment Kit A-24 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 125: Appendices

    Cell Replacement Kit, DIN 12 ft (3.6 m) Figure A-20 3535B42G01 Probe Disassembly Kit Figure A-10 3534B18G01 Diffuser Assembly Figure A-8 3535B60G01 Diffuser Dust Seal Hub Assembly (For use with Abrasive Shield) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices A-25...
  • Page 126 Heater, V-strut, and backplate assembly includes contact and thermocouple assembly. Contact and thermocouple assembly includes platinum pad and inconel wire. Abrasive shield assembly includes accessories necessary for its use and a mounting plate and gasket. A-26 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 127 Replacement for installation procedure; refer to use of probes with a number of different elec- Table B-2, for transformer part numbers. tronics packages. 35730001 Figure B-1. HPS 3000 Heater Power Supply Field Module Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 128 Appendix B Rev. 2.3 World Class 3000 May 2005 TRANSFORMER TERMINAL COVERS FRONT TERMINAL STRIP (FROM ELECTRONICS) TRANSFORMER TERMINAL STRIP (FROM PROBE) SIDE 35730002 Figure B-2. Heater Power Supply, Interior Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 129 This allows for the LINE TO HEATER RELAY TRIAC AD590 FROM PROBE PROBE TC PROBE TC STACK TC STACK TC CELL MV CELL 686015 Figure B-3. Heater Power Supply Block Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 130 Figure B-5, and Figure B-6 provide trouble- shooting information. Install all protective equipment covers and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 131 INSIDE OF HPS COVER. *SIMPSON MODEL 260 OR EQUIVALENT MULTIMETER. RESISTANCE MEASURED SHOULD BE NOMINALLY REPLACE BLOWN FUSES. 12 OHMS. HEATER IS OPEN. REPLACE HEATER. 35730004 Figure B-4. HPS Troubleshooting Flowchart, #1 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 132 HAS BEEN CHANGED ACCORDING TO APPLICABLE ELECTRONICS PACKAGE IB. CHECK IF PROBE HEATER VOLTAGE SELECTION JUMPER JM7 INSTALLED (REMOVE JM8). 35730003 *SIMPSON MODEL 260 OR EQUIVALENT MULTIMETER. Figure B-5. HPS Troubleshooting Flowchart, #2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 133 THEN LOOSES TEMPERATURE. (MODEL TC200 ONLY) CHECK PARAMETER 35 ON TC200. IF THE NUMBER IS NEGATIVE THEN SOMEWHERE THE THERMOCOUPLE WIRES ARE REVERSED. 35730005 Figure B-6. HPS Troubleshooting Flowchart, #3 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 134 Remove daughter board transformer assembly. Remove retaining (7). plate (24) and gasket (22). h. Unscrew four stand offs that supported the d. Disconnect transformer harness plug from daughter board. mother board. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 135 When turning power off at the HPS, also turn off the respective probe at associated electronics. When service on the HPS is completed, restore power at the HPS and the associated electronics. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 136 World Class 3000 May 2005 NOTE: NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR LIST OF AVAILABLE PARTS SEE TABLE B-2. 35730006 Figure B-7. Heater Power Supply, Exploded View B-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 137 Schurter Figure B-7, 12 3D39080G02 Mother Board Figure B-7, 7 3D39078G01 Daughter Board Figure B-7, 23 1M02961G01 Transformer (120, 220, 240 Vac) Figure B-7, 23 1M02961G02 Transformer (100 Vac) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices B-11...
  • Page 138 Instruction Bulletin Appendix B Rev. 2.3 World Class 3000 May 2005 B-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 139 The automatic assembly contains a probe solenoid. calibration is now complete for the probe An optional Z-purge arrangement is available for selected. hazardous area classification. See Application Data Bulletin AD 106-300B. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 140 In Calibration Status Relay ..............48V max, 100 mA max Cabling Distance Between MPS 3000 and Status Relay Indicator ..Maximum 1000 feet (303 m) Approximate Shipping Weight............... 35 pounds (16 kg) Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 141 PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS. CALIBRATION CALIBRATION GAS 1 GAS 2 NOTE: SHOWN WITH HPS OPTION. (HIGH (LOW O ) 37840012 Figure D-3. Typical Automatic Calibration System Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 142 Instruction Bulletin Appendix D Rev. 2.5 World Class 3000 May 2005 Figure D-4. MPS with Z-Purge Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 143 2. No power to Power supply output Power supply failure Replace power supply. solenoid. Fuses in power Fuse blown Replace fuse. supply Main power source Main power off Reestablish power. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 144 FOR 200 VAC. METER INDICATES 110 REPLACE POWER SUPPLY. REPLACE BLOWN FUSES. VAC AT J1. CHECK MAIN POWER SOURCE. *SIMPSON MODEL 260 OR EQUIVALENT MULTIMETER. 27270023 Figure D-5. MPS Troubleshooting Flowchart Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 145 Disconnect the HI GAS (J17), LOW GAS d. Disconnect the 24V connector from J11 on (J18), or Probe (J13-J16) plug from its re- the termination board (34). ceptacle on the termination board (34). Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 146 Instruction Bulletin Appendix D Rev. 2.5 World Class 3000 May 2005 t i c a l y 37840017 Figure D-6. Multiprobe Calibration Gas Sequencer, Exploded View Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 147 Close and secure the inner cover (16) with of pressure regulator (50) and exit the bot- two captive screws. Close and secure the tom of MPS enclosure (1). outer cover (15) with two captive screws. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 148 Close and secure the unit(s). Insert a hacksaw blade into the slots outer cover (15) with two captive screws. surrounding the positions for two flowme- ters, and saw out the knockout tabs. D-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 149 4847B46H03** Tubing Length 4847B46H04** Tubing Length Figure D-3 7307A56G02 Check Valve *Specify line voltage and probe type when ordering. ** These items are included in the probe adder kit. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices D-11...
  • Page 150 Instruction Bulletin Appendix D Rev. 2.5 World Class 3000 May 2005 D-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 151 LEDs for calibration gas high (TGH), cali- bration gas low (TGL) and calibrating (CAL). e. Heater (optional) A heater is available for ambient conditions below 32°F (0°C). 37840023 Figure E-1. IFT 3000 Intelligent Field Transmitter Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 152 GUI/LED Display Board ..........1, with 0.8 in. (20 mm) high, 3-character, alphanumeric LED display 4-line by 20-character backlight LCD alpha-numeric display; 8-key general purpose key- board, or HART device Approximate Shipping Weight........25 lbs (11 kg) Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 153 CROSSING TRIAC DETECTOR RELAY TRIAC AD590 COLD JUNCTION TEMP. PROBE TC PROBE TC STACK TC STACK TC CELL MV CELL HEATER POWER SUPPLY (OPTIONAL) 37840024 Figure E-2. System Block Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 154 (one at a time) in priority sequence, as indicated in the fol- lowing list. To troubleshoot an equipment fault, refer to COMPONENT FAILURE indi- cations applicable to the display message (SYMPTOM) in Table E-2. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 155 Instruction Bulletin Appendix E Rev. 4.6 World Class 3000 May 2005 Figure E-3. IFT Troubleshooting Flowchart, #1 Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 156 END OF FLOWCHART #2 SYMPTOM - GENERAL USER INTERFACE OR LED DISPLAY PANEL DOES NOT FUNCTION REPLACE GUI BOARD. STILL NOT FUNCTIONING. CALL FACTORY FOR ASSISTANCE. 27270020 Figure E-5. IFT Troubleshooting Flowchart, #3 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 157 The probe has been turned OFF because the IFT cannot control the heater temperature. 9. PrbEr The probe is disconnected, cold, or leads are reversed. *HiO and LowO can occur in the system without system failure. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 158 Fuseholder Cap Fuse, 5 Amp Electronics Chassis Enclosure Ribbon Cable Ribbon Cable Connector Plug Screw Washer Microprocessor Assembly Protective Cover Captive Screw 37840025 Figure E-6. Intelligent Field Transmitter, Exploded View Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 159 Turn off power to the system. Lock out and tronics chassis (5) from enclosure. tag out power at the main disconnect box. b. Loosen two captive screws (1, Figure E-6) and open enclosure cover (2). Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 160 World Class 3000 May 2005 Screw Plastic Washer Microprocessor Board Interconnect Board Mounting Plate Screw Internal Lock Washer Screw Hex Nut Connector Plug 37840026 Figure E-7. Microprocessor Assembly – Exploded View E-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 161 Secure interconnect board (4) to mount- Connect transformer connector plugs (not ing plate (5) with screws (6) and washers shown) to mating receptacles on power (7). supply board (4). Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-11...
  • Page 162 Power Supply Board Screw Plastic Washer Internal Lock Washer Electronics Chassis Screw Flat Washer Lock Washer Ground Wire Transformer Heater Nylon Standoff 37840027 Figure E-8. Electronics Chassis – Exploded View E-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 163 (8). Using alcohol solvent and putty knife, re- e. Plug two ribbon cables (5 and 6) into mating move damaged heater and thermoswitch connectors on microprocessor assembly assembly. (10). Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-13...
  • Page 164 Captive Screw Enclosure Cover Electronics Chassis Enclosure Ribbon Cable Ribbon Cable Connector Plug Screw Washer Microprocessor Assembly Protective Cover Captive Screw Power Supply Board 37840032 Figure E-9. Electronics Chassis Installation E-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 165 Plug ribbon cable (1) into back of GUI as- sembly (5). Ribbon Cable Screw Washer GUI Assembly Enclosure Cover Captive Screw 37840028 Figure E-10. Replacing the GUI Assembly Rosemount Analytical Inc. A Division of Emerson Process Management Appendices E-15...
  • Page 166 1A97964H08 Heater, 120V Figure E-8, 14 1A97964H09 Heater, 240V Figure E-7, 10 1L03862H01 Fan, 120V Figure E-7, 10 1L03862H02 Fan, 240V *Specify line voltage and probe type when ordering. E-16 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 167 AA Alkaline Battery Pack, or Rechargeable PC Interface Adaptor (Option) NiCad Battery Pack (Option) Load Resistor, 250 W (Option) Memory Module ® Figure J-1. Typical HART Communicator Package, Model 275D9E Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 168 Humidity......0 to 95% relative humidity under non-condensing conditions below 104°F (40°C) without error Hazardous Locations ..CENELEC - Intrinsic Safety Certification Certifications ...... Factory Mutual (FM) - Intrinsic Safety Approval Canadian Standards Association (CSA) - Intrinsic Safety Approval Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 169 ANALOG OUTPUT DEVICE INTELLIGENT FIELD LOOP TRANSMITTER IFT 3000 CONNECTORS HART COMMUNICATOR MODEL 275/375 LEAD SET HART COMMUNICATOR REAR PANEL 37840018 Figure J-2. Signal Line Connections, > 250 Ohms Load Resistance Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 170 PC adaptor which connects to the serial port (on the communicator rear panel). Refer to the proper HART Communicator docu- mentation in regard to the PC interface option. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 171 HART COMMUNICATOR REAR PANEL NOTE: THE SIGNAL LOOP MUST BE BROKEN TO INSERT THE OPTIONAL 250 OHM LOAD RESISTOR. 37840019 Figure J-3. Signal Line Connections, < 250 Ohms Load Resistance Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 172 This section consists of a menu tree for the The communicator is connected in parallel to HART Communicator. This menu is specific to the IFT, or in parallel to the 250 ohm load IFT 3000 applications. resistor. Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 173 Cal const CALCONSTANTS CellRes (CONTINUED ON SHEET 2) Reset RESET CalConstants CALCONSTANTS method... D/A trim method D/A TRIM 21240020 Figure J-4. Menu Tree for IFT 3000 Applications (Sheet 1 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 174 Cal Mode SHEET 3) CALIBRATION OPtrak TG? Cal Intrvl NxtCalTime TGtime PurgeTime ResAirSP HiAlarmSP O ALARMS LoAlarmSP Deadband 21240021 Figure J-4. Menu Tree for IFT 3000 Applications (Sheet 2 of 3) Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 175 K1 input1 K1 input2 K1 input3 K2 input1 K2 input2 K2 input3 Poll addr Num req preams 21240022 Figure J-4. Menu Tree for IFT 3000 Applications (Sheet 3 of 3) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices...
  • Page 176 Check the communicator's TROUBLESHOOTING FLOWCHART. model number. For IFT applications, HART Communicator model number 275D9E must be Refer to Figure J-5. J-10 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 177 CLEAR IFT OF ALL FAULT CONDITIONS. DOES IFT HAVE MICROPROCESSOR CONTACT SERVICE BOARD REPRESENTATIVE. REV.# 3039513G (GO TO 686004 SHEET 2 OF 2) Figure J-5. Model 275D9E, Troubleshooting Flowchart (Sheet 1 of 2) Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-11...
  • Page 178 Instruction Bulletin Appendix J Rev. 1.2 World Class 3000 May 2005 Figure J-5. Model 275D9E, Troubleshooting Flowchart (Sheet 2 of 2) J-12 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 179 3. Site from which equipment was For equipment no longer under warranty, removed. the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions. Rosemount Analytical Inc. A Division of Emerson Process Management Appendices J-13...
  • Page 180 Instruction Bulletin Appendix J Rev. 1.2 World Class 3000 May 2005 J-14 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management...

  • Page 181: Index

    SECTION 9 INDEX This index is an alphabetized listing of parts, terms, and procedures for the World Class 3000 Instruction Manual. Each item listed in this index refers to a location in the manual by one or more page numbers.
  • Page 182 Reference Air, 1-1, 2-8, 2-21 Vee Deflector, 2-7 Semiautomatic Calibration, 2-22, 4-2, 4-6 SETUP Sub-Menu, 5-4 Status Line, 5-3 Wiring Layout, 2-12, 2-17, 2-18 Stop Valve, 1-7 Zirconia Disc, 1-2 Z-purge, 1-7 Index Rosemount Analytical Inc. A Division of Emerson Process Management...
  • Page 183 ROSEMOUNT ANALYTICAL WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon ship- ment, be free of defects in workmanship or material. Should any failure to conform to this war- ranty become apparent during a period of one year after the date of shipment, Rosemount Ana- lytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
  • Page 184 Serial No. ____________________ Order No. ____________________ Order No. ____________________ WORLD HEADQUARTERS GAS CHROMATOGRAPHY CENTER EUROPEAN TECHNOLOGY CENTER AND LATIN AMERICA Emerson Process Management Emerson Process Management Emerson Process Management Fisher-Rosemount MFG GmbH & Co. Rosemount Analytical Inc. Rosemount Analytical Industriestrasse 1...

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