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Honeywell MSR PolyGard 2 MGC2-K User Manual

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PolyGard
2 Multi Gas Controller MGC2-K
Controller for Analog Sensors / Honeywell Sensors
User Manual
Version 26.03 2020 en
PolyGard
is a registered trademark of MSR
GAMGC2-K_E_0320
Phone 0049(0)8531/9004-0
Fax: 0049(0)8531/9004-54
Specification subject to change without notice
MSR-Electronic GmbH, Bgm.-Schoenbauer-Str. 13, D 94060 Pocking www:msr-electronic.de Made in Germany

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  Summary of Contents for Honeywell MSR PolyGard 2 MGC2-K

  • Page 1  PolyGard 2 Multi Gas Controller MGC2-K Controller for Analog Sensors / Honeywell Sensors User Manual Version 26.03 2020 en  PolyGard is a registered trademark of MSR GAMGC2-K_E_0320 Phone 0049(0)8531/9004-0 Fax: 0049(0)8531/9004-54 Specification subject to change without notice MSR-Electronic GmbH, Bgm.-Schoenbauer-Str. 13, D 94060 Pocking www:msr-electronic.de Made in Germany...
  • Page 2: Table Of Contents

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Intended Use ......................4 Functional Description ..................4 General ........................... 4 Installation ......................5 Mounting Instructions ......................5 Installation Work ........................5 Electrical Connection ................... 6 Wiring ............................6 Wiring Diagrams ........................7 Intended Use for the Display Unit ................
  • Page 3: Multi-Gas-Controller Mgc2-K Honeywell

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.7.8 Alarm Assigned to Alarm Relay ..................25 8.7.9 MP Assigned to Analog Output ..................25 Menu System Parameters ....................26 8.8.1 System Information ......................26 8.8.2 Maintenance Interval ......................26 8.8.3...
  • Page 4: Intended Use

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 1 Intended Use  The PolyGard 2 MGC2 is designed for detection and warning detection of toxic, combustible or dangerous atmosphere in many commercial and industrial applications. The intended sites are all areas being directly connected to the public low voltage supply, e.g. residential, commercial and industrial ranges as well as small enterprises (according to EN50 082).
  • Page 5: Installation

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 3 Installation Electronics can be destroyed by electrostatic discharge (ESD). Therefore, the installation work should be done only by persons connected to ground, e. g. with a wrist strap connected to ground or by standing on a conductive floor (acc.
  • Page 6: Electrical Connection

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 4 Electrical Connection Assembly work must only be carried out under gas-free conditions! Consider static electricity instructions (ESD)! 4.1 Wiring • The technical requirements and regulations for wiring, electrical safety, as well as project specific and environmental and local conditions etc.
  • Page 7: Wiring Diagrams

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 4.2 Wiring Diagrams Wiring Diagram Example Relay drawn de-energized Power Supply Relays Mode = Energized (Alarm ON = Relay OFF) 24 VDC Relay Relay Relay Relay Voltage Alarm 1 Alarm 2 Fault Max.
  • Page 8: Intended Use For The Display Unit

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Display Unit for Series MGC2-K 5 Intended Use for the Display Unit The display is used as visual indication, operating, commissioning and calibration unit for gas detecting and ® measuring instruments of the series PolyGard 2 (PG2).
  • Page 9: Setting / Changing Of Parameters And Set Points

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 7.2 Setting / Changing of Parameters and Set Points Open desired menu window. Code input field opens automatically, if required. After input of valid code, the cursor jumps onto the first position segment to be changed.
  • Page 10: Menu Overview

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8 Menu Overview Menu operation is done via a clear, intuitive and logical menu structure. The operating menu contains the following levels: • Starting menu with indication of the device type if no MP (Measuring Point) is registered. Otherwise scrolling display of the gas concentrations of all registered sensors in 5-second intervals.
  • Page 11 ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page The following menu items are only accessible in Service ON mode (password protected) !! Service ON = Special mode = Fault message is active!! Relay Parameter See from point 8.6 MP Parameter See from point 8.7...
  • Page 12: Fault Management

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.1 Fault Management A pending fault activates the yellow LED (Fault). MP 1 Comm.Error The integrated fault management records the first 50 occurred faults with time 1T 2h 6‘ stamps in the menu “System Errors”. The timestamp shows the days, hours and minutes that have elapsed since the fault has occurred.
  • Page 13: Alarm Status

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.2 Alarm Status Display of the currently pending alarms in plain text in the order of their arrival. Only those measuring points are displayed, where at least one alarm is active.
  • Page 14: Menu Measuring Values

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.4 Menu Measuring Values In this menu, the display shows the measuring value with gas type and unit. If the alarm evaluation is defined via the average, the display additionally shows the average value (A) to the left of the current value (C).
  • Page 15: Language

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.5.2 Language Language English Selection of the menu language (only code level 1 and 3) Symbol Description Default Function German English English Language German USA English French Italian 8.5.3 Service Phone Number...
  • Page 16: Lcd Function

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.5.6 LCD Function LCD Function check? Testing the LCD hardware. Back-light is active for about 2 secs. The backlight is yellow. (Green and red are activated at the same time). All segments are active on LCD.
  • Page 17: Relay Function Static / Flashing

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.6.3 Relay Function Static / Flashing Flashing Relay 3: The parameter setting “No” (cannot be changed). The function "Flashing" offers a connection option for warning devices to improve visibility. The frequency is about 1 second with an impulse / pause rate of 1:1.
  • Page 18: External Override

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page After successful acknowledgment the horn remains permanently reset until all assigned alarms for this relay function are inactive again. Only then it is triggered anew in case of an alarm. Acknowledge the horn relay...
  • Page 19: Delay Mode Of Alarm Relay

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page On Delay Time 8.6.7 Delay Mode of Alarm Relay Off Delay Time Relay 3: The parameter setting cannot be changed. Definition of the time for switch-on and switch-off delay of the alarm relays.
  • Page 20: Mp Parameters

    Existing alarms and faults are cleared with deactivation of the sensor. Analog input signals are reserved for MP1 to MP3. Up to eight further Honeywell bus sensors can be connected, here the address assignment starts with 4 and ends with 11.
  • Page 21 ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Table for example. The measuring range is configurable for each Gas Type (from 1 to 20000). Gas Type Formula Meas. Range Unit Carbon monoxide 0-300 Nitrogen dioxide 0-30 Nitrogen monoxide 0-100...
  • Page 22 ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Sulphur dioxide 0-100 Hydrogen sulphide 0-200 Fluorine Phosphine Hydrogen 0-1000 Chlorine dioxide ClO2 Phosgene COCl2 FR01 20 - 2000 FR02 R508b 20 - 2000 R1234yf R452a R513a FR03 R454b R454c R455a...
  • Page 23: Alarm Thresholds / Hysteresis

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.7.3 Alarm Thresholds / Hysteresis Alarm Threshold 1 C 10.0 % LEL ↗ Alarm Threshold 2 C 20.0 % LEL ↗ Alarm Threshold 3 0.0 % LEL ↗ Alarm Threshold 4 0.0 % LEL ↗...
  • Page 24: Delay For Alarm On And/Or Off

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.7.4 Delay for Alarm ON and/or OFF Delay ON time Delay OFF time Symbol Description Default Function Gas concentration > alarm threshold + set time = Alarm ON Delay 0 sec.
  • Page 25: Mp Fault Assigned To Alarm

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.7.7 MP Fault Assigned to Alarm Alarm - 1234 Fault - 0100 In this menu you can define, which alarms should be activated by a fault at the measuring point. If the fault is cleared, the alarm is automatically reset.
  • Page 26: Menu System Parameters

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.8 Menu System Parameters System Parameters Serial Number 8.8.1 System Information XXXX Date Manufacture XX.XX.XX Symbol Description Default Function XXXX Serial Number Serial number (factory set) XX.XX.XX Date of Production Date of production (factory set) 8.8.2 Maintenance Interval...
  • Page 27: Power On Time

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Symbol Description Default Function XXXX Seconds Time base for average calculation (range: 0 – 9999 sec.) Delay time in case of overlay by the current value (range: 0 – 9999 Seconds sec.)
  • Page 28: Ao Function

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.8.6 AO Function AO Function Analog Output 100 % Max. This menu is for the configuration of the analog output. After registration, each analog output checks the current signal for plausibility. Signal deviations of more than 5% from the nominal value will generate an error message (causes: short circuit or interruption of cable, actuator not connected).
  • Page 29: Relay Multiplication

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.8.7 Relay Multiplication R-Multiplication 1: R 0 With the relay multiplication table, it is possible to assign an additional alarm relay to an alarm. This corresponds in the end to one multiplication of the source alarm situation per entry.
  • Page 30: Operating Data

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.9 Operating Data This menu is for retrieving relevant operational data of the sensor head and the basic unit. No changes or modifications are possible. Operating Data Serial Number XXXX Serial number of the device Date Manufacture XX.XX.XX...
  • Page 31: Test Function For Relays

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Sensitivity Sensitivity of the analog sensor at the 100% last calibration compared to new sensor (only for analog sensors) Maintenance Days Display of the days differing from Last the nominal maintenance date...
  • Page 32: Test Function For Analog Output

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page Symbol Description Default Function X = 1 – 5 Select the relay Status Relay No. X Status OFF = Relay off (no gas alarm) Relay Status Status ON = Relay on (alarm)
  • Page 33: Calibration

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 8.12 Calibration On this page there is the menu overview of the calibration. The calibration description can be found on the following pages. Calibration AP 1 3400 CH4 % LEL Zero...
  • Page 34: Zero Calibration Of Analog Output

    Return to the display of the current zero offset. 8.12.2 Calibration of the Digital Sensors Please refer to Honeywell Disclaimer of the sensors. 8.12.3 Credit Menu Display of current credits, loading new credits. Is required only for 4 – 20 mA inputs.
  • Page 35: Commissioning

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 9 Commissioning 9.1 General Notes Only trained technicians should perform the following when commissioning: • Check for correct mounting location. • Check if connection is correct according to connection diagram. •...
  • Page 36: Configuration And Parameter Cards

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 10 Configuration and Parameter Cards Commission: Order number: Customer: Service technician: Commissioning - company: Date 10.1 Configuration Card System Parameters Serial Date of Mainten. Mainten. AV Overlay Power On Error Production...
  • Page 37: Configuration Card Mc2 Of Analog Measuring Points

    User Manual - PolyGard ® Multi-Gas-Controller MGC2-K Honeywell Page 10.3 Configuration Card MC2 of Analog Measuring Points unit inactive PolyGard ® is a registered trademark of MSR GAMGC2-K_E_0320 Phone 0049(0)8531/9004-0 Fax: 0049(0)8531/9004-54 Specification subject to change without notice MSR-Electronic GmbH, Bgm.-Schoenbauer-Str. 13, D 94060 Pocking www:msr-electronic.de Made in Germany...
  • Page 38: Routine Maintenance And Scheduled Testing

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 11 Routine Maintenance and Scheduled Testing This chapter describes how to perform common maintenance operations and system testing. The required frequency of inspection and maintenance will depend on local site conditions and will need to be established through experience.
  • Page 39: Technical Data Mgc2

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 12 Technical Data MGC2 Electrical Power supply 24 V DC ± 20 %, reverse-polarity protected 24 V AC ± 15 % Overvoltage category Power consumption (24 V DC) - Control Board Max.
  • Page 40: Ec - Declaration Of Conformity

    ® User Manual - PolyGard Multi-Gas-Controller MGC2-K Honeywell Page 13 EC – Declaration of Conformity ® PolyGard is a registered trademark of MSR GAMGC2-K_E_0320 Phone 0049(0)8531/9004-0 Fax: 0049(0)8531/9004-54 Specification subject to change without notice MSR-Electronic GmbH, Bgm.-Schoenbauer-Str. 13, D 94060 Pocking www:msr-electronic.de Made in Germany...
  • Page 41: Part Disposal

    It is also essential to follow strictly all instructions as provided in the user manual. 15.2 Disclaimer In no event shall Honeywell be liable for any damages or injury of any nature or kind, no matter how caused, that arise from the use of the equipment referred to in this manual.
  • Page 42: Warranty

    This warranty does not apply to sensors or components that are covered under separate warranties, or to any 3rd-party cables and components. Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and as soon as reasonably practicable after a defect is discovered. Please contact your local Honeywell Analytics Service representative to register your claim.