Table of Contents
Advertisement
Quick Links
INSTALLATION, OPERATION, AND CLEANING
TRISYS
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1 (800) 858-4477
Model:
SSG M3
Slow Speed Grinder
and Waterpress
Close-coupled and Remote
Issue Date: 6.8.18
Manual P/N
For machines beginning with S/N SG18020035 and above
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1 (800) 263-5798
116088 rev. B
Printed in the USA
Advertisement
Table of Contents
Related Manuals for Champion TRISYS SSG M3
Summary of Contents for Champion TRISYS SSG M3
- Page 1 Close-coupled and Remote Issue Date: 6.8.18 Manual P/N 116088 rev. B For machines beginning with S/N SG18020035 and above 3765 Champion Boulevard 2674 N. Service Road, Jordan Station Printed in the USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 (336) 661-1556 Fax: (336) 661-1660...
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine.
-
Page 3: Revision History
Revision History Revision History Specifications are subject to change based on continual product improvement. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or 1(800) 263-5798 in Canada. Revision Revised Serial Number Revision Date Pages... -
Page 4: Table Of Contents
Table of Contents SSG Installation Manual Table of Contents Revision History ............................i Load Warning ............................iv Limited Warranty ............................v Installation ....................1 Installation Codes ..................1 Safety Symbols ..................1 System Overview ..................2 Site Inspection ..................2 System Components .................. 3 Receiving ....................3 Placement ....................3 Standard 9"... - Page 5 Table of Contents Operation ....................14 Pre-Operation System Checks ..............14 E-STOP Emergency Stop Switch ............. 15 Normal Operation ................... 16 Initial Fill ....................16 Run Mode- Balancing the System ............17 Run Mode- Processing Waste ..............18 Cleaning ..................... 19 Clean Mode .....................
-
Page 6: Load Warning
LOAD WARNING AVERTISSEMENT - ADVERTENCIA English ATTENTION This equipment is designed only for food waste reduction, (napkins, paper towels and cardboard are acceptable). ! LOAD WARNING ! Do not load flatware, service ware, plastics, large bones, raw bones, (shells: clam, oyster, mussel, shrimp, crab, lobster, scallop, walnut, peanut, pecan, almond, or any other type of shell not listed), wood, or rags. -
Page 7: Limited Warranty
In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of all further liability in connection with its warranty. - Page 8 PROCESSING MACHINES AND THE COMPANY’S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES. The Company does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion, Trisys and Champion-Trisys machines.
-
Page 9: Installation
Installation Installation Codes The installation of the SSG must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable require- ments in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1. -
Page 10: System Overview
Installation System Overview The SSG food waste processing system consists of a slow speed grinder to macerate a combination of 70% food and 30% paper. The waste is mixed with water to produce a slurry. The slurry is pumped to a waterpress that separates the water producing a semi-dry pulp. The water is recirculated to a feed trough system as the pulp is discharged into the customer's waste containers. -
Page 11: Receiving
Installation Components Receiving Inspect the machine for damage. If damaged, save the packing material and immediately report damage to a supervisor. The system may have shipped on more than one pallet. Check the shipping container for parts and accessories that shipped with the machine. Placement •... -
Page 12: Standard 9" Trough Adapter (Facotry Supplied)
Installation Components Standard 9" Trough Adapter (Factory Supplied) The grinder unit is equipped with a 9" opening trough adapter to connect a feed trough, (supplied by others), to the inlet of the grinder. The adapter is shipped with a rubber gasket, P/N 111873, and fasteners. -
Page 13: Silver Saver Grabber Mangnet (Factory Supllied)
Installation Installation Silver Saver Grabber Magnet (Factory Supplied) Permanent magnets are standard equipment to prevent silverware and other ferrous metals from entering the grinder unit. The magnets are usually shipped to the trough fabricator for installation. Fig. 5 Hardware Kit (Factory Supplied) The trough adapter gasket, fasteners, and conduit fittings are packaged and placed inside the trough adapter. -
Page 14: Plumbing Connections
Installation Plumbing Connections Connections must comply with local safety, sanitary, and plumbing codes. CAUTION: The installing plumber must thoroughly flush debris from the water supply line before connecting it to the machine. Cold Water Fill: Connect a 3/4" FNPT cold water supply to the waterpress tank fill line. The minimum incoming temperature is 36ºF/2ºC Install a shut-off valve as close to the connection as possible for servicing. -
Page 15: Plumbing Diagrams
Installation Plumbing Diagrams STOP! • Interconnecting plumbing was disconnected at the factory and shipped with the machine. ALWAYS REFER TO ANY PLUMBING DIAGRAMS SUPPLIED • Refer to the diagram below and the illustrations on the next page to reassemble the plumbing. •... - Page 16 Installation STOP! Plumbing Diagrams ALWAYS REFER TO ANY PLUMBING DIAGRAMS SUPPLIED WITH THE MACHINE BEFORE INSTALLING AND MAKING CONNECTIONS. PLUMBING CONNECTIONS MAY BE LABELED TO ASSIST THE PLUMBING REASSEMBLY. Fig. 9 - Sample close-coupled assembly shown...
-
Page 17: Electrical Connections
• Install the wall-mounted control cabinet 48"/1219 mm above the finished floor. Junction boxes Champion Industries, Inc. Winston-Salem, N.C. are located on the grinder and the waterpress as well. Remote systems have an additional Emergency... -
Page 18: Conduit Routing
Installation Electrical Connections (continued) Conduit Routing Checking Motor Rotation Note the illustrations to the right for close-coupled and remote systems. • All the motors are wired to rotate in the same direction at the factory. Proper motor rotation is clockwise when viewed from the rear. Close-coupled systems: •... -
Page 19: Control Cabinet Wiring
Installation Control Cabinet Wiring- Close-coupled System WARNING: ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING. L1 L2 L3 Terminal Block Wiring 15 16 17 19 21 21 21 21 23 23 25 27 29 30 34 36 Grinder Slurry Water... - Page 20 Installation Control Cabinet Wiring- Remote System WARNING: ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING. L1 L2 L3 Terminal Block Wiring 21 21 21 21 23 23 25 27 29 30 34 36 60 62 Grinder Slurry Water...
-
Page 21: Junction Box Wiring
Installation Junction Box Wiring Fig. 14... - Page 22 Installation Junction Box Wiring- Close-coupled WARNING: ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING.
- Page 23 Installation Junction Box Wiring- Remote WARNING: ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING.
-
Page 24: Operation
Operation Operation Pre-Operation System Checks • Is the Emergency Stop, (E-Stop), button (A) on the front of the control cabinet off? • Is the grinder free of debris? • Is the grinder access door (B) closed and latched? • Is the waterpress interior clear of debris? •... -
Page 25: E-Stop Emergency Stop Switch
Operation E-STOP EMERGENCY STOP SWITCH WARNING: THE E-STOP IS USED ONLY FOR AN EMERGENCY. • The E-STOP is a red round button located at the top the main control cabinet. • Press to immediately stop the system. • The red start/stop button will begin to flash. •... -
Page 26: Normal Operation
Operation Operation Normal Operation • Turn power on at the building breaker panel. • HMI shows 'READY'. • Green start/stop station button flashes. PRESS START TO BEGIN READY DISPLAY DESCRIPTION READY Indicates the machine is ready to operate Wrench Symbol For Service Technician Only Accesses the Input/Output Menu Initial Fill... -
Page 27: Run Mode- Balancing The System
Operation Run Mode - Balancing the System • The HMI shows 'READY' when the waterpress is full of water. • The green start/stop station button turns solid green. • Push the flashing green start/stop station button. System runs. - HMI shows "RUNNING". PRESS STOP FOR CLEAN RUNNING •... -
Page 28: Run Mode- Processing Waste
Operation Run Mode - Balancing the System (continued) • Slurry pump turns off if pressure switch has NOT been made for 10 seconds. • Slurry pump remains off until pressure switch is made. • When pressure switch is made for 10 sec. and the waterpress middle float has NOT been made for 10 secs: a) slurry pump and recirc pump turn off b) slurry pump restarts after 3 secs. -
Page 29: Cleaning
Cleaning Cleaning Clean Mode CAUTION: DO NOT ADD WASTE TO THE SYSTEM DURING THE CLEAN MODE. • The HMI shows 'RUNNING'. The green start/stop station button is solid green. • Push the red start/stop station button. All motors stop. • The green start/stop station button begins to flash. -
Page 30: Waterpress
Cleaning Cleaning (continued) Waterpress Cleaning • Perform a system Clean Mode, to drain the tank. • Remove the waterpress access door (A). • Thoroughly flush the screen (B) and use a plastic bristle brush to remove large particles. • Open the discharge chute and flush the waterpress cone to remove large particles. -
Page 31: Feed Trough
Cleaning Feed Trough Cleaning DANGER DANGER: THE GRINDER CONTAINS ROTATING CUTTERS. DO NOT OPERATE WITHOUT GUARDS IN PLACE. DO NOT OPERATE WITHOUT GUARDS IN PLACE P/N 116135 • Perform a Clean Mode and stop the system. • Inspect for any metal objects in the trough and remove. •... -
Page 32: Alarms
Alarms Alarms DOOR OPEN alarm PRESS START TO BEGIN • Indicates Waterpress chute or grinder door DOOR OPEN is open. • The red start/stop station button is solid. • Close the door door to reset. • The red pushbutton goes out, the green pushbutton turns green. -
Page 33: Motor Overload
Alarma MOTOR OVERLOAD alarm • The O/L appears on the HMI indicating a motor problem. • Red start/stop station button is solid • Technician resets the O/L. Red button goes out, green buttom comes on. • Press the green start/stop station button to resume operation. PRESS START TO BEGIN GRINDER O/L PRESS START TO BEGIN... -
Page 34: Hmi Troubleshooting Screens
HMI Troubleshooting Screens I/O = Inputs/Outputs PRESS START TO BEGIN READY Inputs • Press the I/O button to access the input screen. • Displays component state. • RED = not operated. GREEN = operated INPUTS I/13 RECFSWL I/00 I/14 RECFSWU I/01 RECOL I/15... - Page 35 HMI Troubleshooting Screens Outputs INPUTS I/13 RECFSWL I/00 • Press the OUTPUTS button on I/14 RECFSWU I/01 RECOL I/15 RECFSWM I/02 GRNDOL the INPUTS screen to access. I/03 SLUROL I/04 WPOL I/05 STOP I/06 START I/07 1/12 E-STOP OUTPUTS BACK •...
-
Page 36: Maintenance Mode (Service Only)
HMI Maintenance Screens (Service Only) Maintenance Mode • For use by service personnel only. • Password protected. PRESS START TO BEGIN • Sets system parameters. READY • Press 'WRENCH' symbol to access. Password • Enter 4 character alphanumeric **** USER 2 password and press ENT. -
Page 37: Rinse Setpoints
HMI Maintenance Screens (Service Only) • Press a button to run a component, release to stop. RECIRC SLURRY REV SLURRY RINSE VALVE GRINDER REV GRINDER FWD FILL VALVE DRAIN BUTTON LEGEND RECIRC Waterpress recirculation pump SLURRY Slurry pump runs forward GRINDER FWD Grinder motor runs forward Waterpress motor... -
Page 38: Keypad
CAUTION: CONSULT THE FACTORY BEFORE CHANGING A SETPOINT. RINSE SETPOINTS (continued) RINSE SETPOINTS • TO CHANGE: RINSE ON Press 'RINSE SETPOINTS' • Press a number and the keypad will RINSE OFF appear. • Enter a number and press ENT to change the setpoint. BACK CLEAN SETPOINT •... -
Page 39: Clean Setpoints
HMI Maintenance Screens (Service Only) CLEAN SETPOINTS (continued) CLEAN SETPOINT • The default 'CLEAN SETPOINT' is 600 seconds. BACK REVISION • Each system has a program code recorded under 'REVSION'. RINSE SETPOINTS MANUAL CONTROL • The code can not be changed without loading another program. -
Page 40: Troubleshooting Chart
Troubleshooting Chart PROBLEM CAUSE SOLUTION Grinder and/or centrifuge is Improper loading of waste and/or Follow the waste loading instructions. jammed and/or overloaded with the loading prohibited materials. Contact service agent for repairs. waste. Will not come on. Main power OFF. Turn power on at main breaker.