DeDietrich EVODENS PRO Amc 45 Service Manual
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DeDietrich EVODENS PRO Amc 45 Service Manual

Control panel & high-efficiency wall-hung gas boiler
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Istruzioni in ligua italiana disponibili su richiesta
PROJECT
EVODENS PRO
Service Manual
Control panel & High-efficiency wall-hung gas boiler
AMC Pro 45 - 65 - 90 - 115
Inicontrol 2
S U S T A I N A B L E C O M F O R T ®

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Summary of Contents for DeDietrich EVODENS PRO Amc 45

  • Page 1 Istruzioni in ligua italiana disponibili su richiesta PROJECT EVODENS PRO Service Manual Control panel & High-efficiency wall-hung gas boiler AMC Pro 45 - 65 - 90 - 115 Inicontrol 2 S U S T A I N A B L E C O M F O R T ®...

  • Page 2: Table Of Contents

    Contents Contents Safety ................... . 4 Liabilities .
  • Page 3 Contents 8.3.7 Checking the non-return valve ............40 Specific maintenance work .

  • Page 4: Safety

    1 Safety Safety Liabilities 1.1.1 Manufacturer's liability Our products are manufactured in compliance with the requirements of the various Directives applicable. They are therefore delivered with the marking and any documents necessary. In the interests of the quality of our products, we strive constantly to improve them. We therefore reserve the right to modify the specifications given in this document.
  • Page 5 1 Safety Have the required inspections and maintenance carried out by a qualified installer. Keep the instruction manuals in good condition close to the appliance. 7725106 - v.01 - 05062019 AMC Pro...

  • Page 6: About This Manual

    2 About this manual About this manual Additional documentation The following documentation is available in addition to this manual: Installation and user manual Water quality instructions Symbols used in the manual This manual contains special instructions, marked with specific symbols. Please pay extra attention when these symbols are used.

  • Page 7: Description Of The Product

    3 Description of the product Description of the product The AMC Pro boiler is delivered with a combination of the control panel, control unit and extension PCB. The contents of this manual are based on the following software and navigation information: Tab.1 Software and navigation information Name visible in display...

  • Page 8: Use Of The Control Panel

    4 Use of the control panel Use of the control panel What each key means Fig.2 Control panel Escape Back to the previous level. Reset Manual reset. CH flow temperature Access to set central heating tem­ perature. Minus Lowering the value or previous menu item.

  • Page 9: Browsing In The Menus

    4 Use of the control panel The circulation pump is running. ECO mode is active. Switch the appliance off then on again. Browsing in the menus Important Depending on the devices or control PCBs connected, the control panel shows selection options in some menus. First, select a device, control PCB or zone to view or amend a setting.
  • Page 10 4 Use of the control panel Fig.10 Step 8 8. Press the key to go back to the main display. Important The screen will return to stand-by if no key is pressed for three MW-3000305-01 minutes. AMC Pro 7725106 - v.01 - 05062019...

  • Page 11: User Instructions

    5 User instructions User instructions Setting the language and time Important First set the desired language, then the correct time, day and date before further use of the control panel. 5.1.1 Setting the language 1. Navigate to the User menu. Fig.11 Step 2 2.

  • Page 12: Changing User Parameters

    5 User instructions Fig.20 Step 3 3. Keep pressing the key until the Time display menu is displayed. MW-3000393-01 Fig.21 Step 4 4. Press the key to access the hours. MW-3000353-01 Fig.22 Step 5 5. Press the key to access the following parameters: Minutes Month Year...

  • Page 13: Changing The Central Heating Flow Temperature

    5 User instructions Fig.29 Step 4 4. Press the key to confirm the selection. MW-3000333-01 Fig.30 Step 5 5. Keep pressing the key until the required parameter is displayed. MW-3000310-01 Fig.31 Step 6 6. Press the key to confirm the selection. MW-3000333-01 Fig.32 Step 7...

  • Page 14: Changing The Domestic Hot Water Temperature

    5 User instructions Fig.39 Step 5 5. Press the key to go back to the main display. MW-3000370-01 Changing the domestic hot water temperature The temperature of the domestic hot water can be changed as needed. Important The domestic hot water temperature can only be adjusted in this way if a domestic hot water sensor is installed.
  • Page 15 5 User instructions Fig.46 Step 5 5. Select the required day number by keeping the key pressed until the icon for the required day flashes. Tab.4 Day numbers Day selected Description MW-3000360-01 Every day of the week Monday Tuesday Wednesday Thursday Friday Saturday...

  • Page 16: Switching Off The Central Heating

    5 User instructions Tab.7 Example Times Monday Tuesday Wednes­ Thursday Friday Saturday Sunday 06:00 C1 = ON C1 = ON C1 = ON C1 = ON C1 = ECO C1 = ECO C1 = ON 08:00 10:00 C2 = ECO C2 = ECO C2 = ECO C2 = ON...
  • Page 17 5 User instructions Fig.59 Step 4 4. Press the key to change the current status of DHW production. MW-3000400-01 Fig.60 Step 5 5. Press the key to confirm the changed status. DHW production is switched off. The main display appears, together with the symbol.

  • Page 18: Installer Instructions

    6 Installer instructions Installer instructions Changing installer parameters The parameters in the Installer Menu must only be changed by a qualified professional. Code must be entered in order to change the parameters. Important First, select a device, control PCB or zone to view or amend a setting.

  • Page 19: Adjusting Advanced Parameters

    6 Installer instructions Fig.70 Step 11 11. Press the key multiple times to go back to the main display. For more information, see List of parameters, page 26 MW-3000316-01 Adjusting advanced parameters The advanced parameters at installer level may only be changed by a qualified professional.

  • Page 20: Configuring The Installation

    6 Installer instructions Fig.79 Step 10 10. Press the key to confirm the value. MW-3000338-01 Fig.80 Step 11 11. Press the key multiple times to go back to the main display. For more information, see List of parameters, page 26 MW-3000316-01 Configuring the installation 6.3.1...

  • Page 21: Connected Control Pcbs

    6 Installer instructions Fig.84 Load AMC Pro 115 M Maximum heat input F Factory setting Q Input (Hi) (kW) R Fan speed (rpm) 1500 2500 3500 4500 5500 6500 7500 6800 AD-4100431-01 6.3.2 Connected control PCBs 1. Navigate to the control PCB menu. Fig.85 Step 2 2.
  • Page 22 6 Installer instructions Fig.91 Step 2 2. Press the key to open the menu. MW-3000320-01 Fig.92 Step 3 3. Press the key to confirm the selection. The text CODE flashes in the display. MW-3000422-01 Fig.93 Step 4 4. Press the key to confirm the selection.

  • Page 23: Activating The Manual Mode Menu

    6 Installer instructions Status and Sub-status The information menu gives the Status and Sub-status numbers. For more information, see List of measured values, page 32 6.5.2 Activating the manual mode menu In some cases, it may be necessary to set the device to manual mode, for example when the controller has not yet been connected.

  • Page 24: Carrying Out An Auto-Detect

    6 Installer instructions Fig.110 Step 6 6. Press the key to confirm the selection. MW-3000407-01 Fig.111 Step 7 7. Keep pressing the key until is displayed. MW-3000448-01 Fig.112 Step 6 8. Press the key to open the first factory setting MW-3000343-01 Fig.113 Step 7...
  • Page 25 6 Installer instructions Fig.121 Step 6 6. Press the key to confirm the selection. MW-3000407-01 Fig.122 Step 7 7. Keep pressing the key until is displayed. MW-3000412-01 Fig.123 Step 8 8. Press the key to carry out the auto-detect. 9. After a while, the main display is shown; auto-detect is complete. MW-3000413-01 7725106 - v.01 - 05062019 AMC Pro...

  • Page 26: Settings

    7 Settings Settings Introduction to parameter codes The controls platform makes use of an advanced system to categorise parameters, measurements and counters. Knowing the logic behind these codes, makes it easier to identify them. The code consists of two letters and three numbers.
  • Page 27 7 Settings Code Display text Description Range Submenu CP010 Tflow setpoint Zone flow temperature 0 °C - 90 °C CIRCA zone setpoint, used when the zone is set to a fixed flow setpoint. CP080 User T.Room Room setpoint temperature of 5 °C - 30 °C CIRCA Activity...
  • Page 28 7 Settings Code Display text Description Range Submenu DP200 DHW mode DHW primary mode current 0 = Scheduling working setting 1 = Manual 2 = Antifrost 3 = Temporary DP337 DHW holiday Holiday temperature setpoint 10 °C - 60 °C setpoint from the Domestic Hot Water tank...
  • Page 29 7 Settings Code Display text Description Range Submenu AP091 Outside Sens. Type of outside sensor 0 = Auto CU-GH08 Source connection to be used 1 = Wired sensor 2 = Wireless sensor 3 = Internet measured 4 = None AP108 OutsideSenso Enable the function Outside 0 = Auto...
  • Page 30 7 Settings Code Display text Description Range Submenu CP730 Zone Heat up Selection of heat up speed of 0 = Extra Slow CIRCA speed the zone 1 = Slowest 2 = Slower 3 = Normal 4 = Faster 5 = Fastest CP740 Zone cool Selection of cool down speed...
  • Page 31 7 Settings Code Display text Description Range Submenu AP102 Boiler Pump Configuration of the boiler 0 = No CU-GH08 function pump as zone pump or 1 = Yes system pump (feed lowloss header) AP111 Can line Can line length 0 = < 3m CU-GH08 length 1 = <...

  • Page 32: Description Of Settings - Inicontrol 2

    7 Settings 7.2.2 Description of settings - Inicontrol 2 Tab.14 Factory settings - > HMI Code Display text Description Adjustment range Default setting AP067 Setting backlighting 0 = Backlighting off after 3 mi­ nutes 1 = Backlighting remains on AP082 Setting summer time 0 = Manual switching sum­...

  • Page 33: Control Unit Signals

    7 Settings Code Display text Description Range PC003 Hrs Burning total Total number of burning hours. For heating and 0 Hours - 65534 Hours domestic hot water PC004 Burner flame loss Number of burner flame loss 0 - 65534 7.3.2 Control unit signals Tab.17 Navigation for user level...

  • Page 34: Maintenance

    8 Maintenance Maintenance Maintenance regulations Important The boiler must be maintained by a qualified installer in accordance with local and national regulations. An annual inspection is mandatory. Perform the standard checking and maintenance procedures once a year. Perform the specific maintenance procedures if necessary. Caution Replace defective or worn parts with original spare parts.

  • Page 35: Checking The Ionisation Current

    8 Maintenance 8.3.2 Checking the ionisation current 1. Check the ionisation current at full load and at low load. The value is stable after 1 minute. 2. Clean or replace the ionisation/ignition electrode if the value is lower than 4 µA. 8.3.3 Checking the flue gas outlet/air supply connections Fig.128...
  • Page 36 8 Maintenance Checking/setting values for O at full load Fig.132 Position of adjusting screw A 1 AMC Pro 45 - 65 - 90 2 AMC Pro 115 1. Measure the percentage of O in the flue gases. 2. Compare the measured value with the checking values in the table. 3.
  • Page 37 8 Maintenance Enable part load Fig.133 Step 1 1. Press the two keys on the left simultaneously to select chimney sweep mode. The device is now running at part load. Wait until L:XX° appears on the display. MW-3000325-01 2. If you want to end the part load test, press the key to go back to the main display.

  • Page 38: Cleaning The Siphon

    8 Maintenance Tab.26 Checking/setting values for O at part load for G30/G31 (butane/propane) Values at part load for G30/G31 (butane/propane) AMC Pro 45 - 6,2 AMC Pro 65 - 6,2 AMC Pro 90 - 6,2 AMC Pro 115 - 6,2 (1) Nominal value Caution The O...

  • Page 39: Checking The Burner And Cleaning The Heat Exchanger

    8 Maintenance 8.3.6 Checking the burner and cleaning the heat exchanger Fig.136 Removing the fan 1. Remove the air inlet flue on the venturi. 2. Loosen the gland on the gas valve unit. 3. Disconnect the fan plugs (on the front and rear). 4.

  • Page 40: Checking The Non-Return Valve

    8 Maintenance Fig.138 Cleaning the heat exchanger 8. Use a vacuum cleaner fitted with a special endpiece (accessory) to clean the top part of the heat exchanger (combustion chamber). 9. Vacuum again without the top brush on the end piece. 10.

  • Page 41: Specific Maintenance Work

    8 Maintenance Fig.140 Checking the non-return valve 6. Dismantle the fan. 7. Remove the fan together with the gas valve unit. 8. Inspect the non-return valve and replace it in the event of a defect or damage, or if the maintenance kit contains a non-return valve. 9.

  • Page 42: Cleaning The Condensate Collector

    8 Maintenance 8.4.2 Cleaning the condensate collector Fig.142 Open clicker flue gas pipe 1. Remove the return sensor connector. 2. Remove the flue gas temperature sensor (if connected) 3. Open the clicker from the flue gas pipe. 4. Push the upper part of the telescopic flue gas pipe down as far as possible.
  • Page 43 8 Maintenance Fig.145 Flush the condensate collector 8. Flush the condensate collector gently with water, via the opening of the flue gas pipe. Warning When flushing, prevent water from getting into the boiler. AD-4000131-01 Fig.146 Place new gaskets 9. Place the new gaskets: Warning Take care to place the gasket at the clicker level in the bottom ring.

  • Page 44: Finalising Work

    8 Maintenance Fig.147 Re-assemble and place the flue gas 10. Place the upper part of the flue gas pipe into the lower part up to the pipe mark. 11. Place the flue gas pipe with the line between the two arrows facing forward into the condensate collector up to the mark.

  • Page 45: Troubleshooting

    9 Troubleshooting Troubleshooting Error codes The boiler is fitted with an electronic regulation and control unit. The heart of the control is a microprocessor, which controls and also protects the boiler. In the event of an error, a corresponding code is displayed. Tab.27 Error codes are displayed at three different levels Code...
  • Page 46 9 Troubleshooting Code Display text Description Solution A01.23 Poor Combustion Poor combustion Configuration error: No flame during operation: No ionisation current: Purge the gas supply to remove air. Check whether the gas tap is properly open. Checking the gas supply pressure. Check the operation and setting of the gas valve unit.
  • Page 47 9 Troubleshooting Code Display text Description Solution A10.45 RoomTempZoneA miss Measure of Room Temperature Room temperature sensor not detected in zone Zone A is missing Room temperature sensor is not connected: connect the sensor Room temperature sensor is not connected correctly: connect the sensor correctly Faulty sensor: replace the sensor A10.46...

  • Page 48: Blocking

    9 Troubleshooting 9.1.2 Blocking Tab.29 Blocking codes Code Display text Description Solution H00.69 TbufferTankOpen Buffer Tank temperature sensor is Buffer tank temperature sensor open: either removed or measures a Bad connection: check the wiring and connec­ temperature below range tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Sensor is not present.
  • Page 49 9 Troubleshooting Code Display text Description Solution H00.78 TcascadeFlow missing Cascade Flow temperature sensor Cascade flow temperature sensor not detected: was expected but not detected Cascade flow temperature sensor is not con­ nected: Connect the sensor Cascade flow temperature sensor is not con­ nected correctly: Connect the sensor correctly Faulty sensor: replace the sensor H00.81...
  • Page 50 9 Troubleshooting Code Display text Description Solution H02.03 Conf Error Configuration Error Configuration error or unknown configuration number: Reset CN1 and CN2 H02.04 Parameter Error Parameter Error Factory settings incorrect: Parameters are not correct: Restart the boiler Reset CN1 and CN2 Replace the CU-GH PCB H02.05 CSU CU mismatch...
  • Page 51 9 Troubleshooting Code Display text Description Solution H02.64 Unsupported function Zone D doesn't support the selected Zone C function (DHW) setting is not correct or is function not allowed on this circuit: Check the setting of parameter CP022. H02.65 Unsupported function Zone E doesn't support the selected Zone E function (AUX) setting is not correct or is function...
  • Page 52 9 Troubleshooting Code Display text Description Solution H10.01 T Flow Zone A Closed Flow temperature sensor Zone A Flow temperature sensor zone A short-circuited: Closed Bad connection: check the wiring and connec­ tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Faulty sensor: replace the sensor H10.02...
  • Page 53 9 Troubleshooting Code Display text Description Solution H10.12 T Dhw Zone B Closed Domestic Hot Water temperature Domestic hot water temperature sensor zone B sensor Zone B Closed short-circuited: Bad connection: check the wiring and connec­ tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Faulty sensor: replace the sensor When using thermostat instead of sensor: pa­...
  • Page 54 9 Troubleshooting Code Display text Description Solution H10.22 TSwimmPoolZoneC Swimming Pool Temperature Swimming pool temperature sensor C open: Open Sensor Zone C Open Bad connection: check the wiring and connec­ tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Sensor is not present.

  • Page 55: Locking

    9 Troubleshooting Code Display text Description Solution H10.38 T Dhw Zone AUX open Domestic Hot Water temperature Domestic hot water temperature sensor zone sensor Zone AUX open AUX open: Bad connection: check the wiring and connec­ tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Sensor is not present.
  • Page 56 9 Troubleshooting Code Display text Description Solution E00.16 DHW sensor Open Domestic Hot Water tank Calorifier sensor open: temperature sensor is either Bad connection: check the wiring and connec­ removed or measures a temperature tors below range Faulty sensor: replace the sensor E00.17 DHW sensor Closed Domestic Hot Water tank...
  • Page 57 9 Troubleshooting Code Display text Description Solution E02.47 Failed Conn Funct Gr Failed Connecting Function Groups Function group not found: Carry out an auto-detect Restart the boiler Replace the CU-GH E04.00 Parameter error Safety parameters Level 5 are not Replace the CU-GH. correct or missing E04.01 TFlow Closed...

  • Page 58: Error History

    9 Troubleshooting Code Display text Description Solution E04.13 Fan speed has exceeded normal Fan fault: operating range Bad connection: check the wiring and connec­ tors. Fan operates when it should not be operating: check for excessive chimney draught Faulty fan: replace the fan E04.17 GasValve Driver Err.

  • Page 59: Clearing The Error Memory

    9 Troubleshooting Fig.154 Step 8 8. Press the key to scroll through the details. MW-3000374-02 Fig.155 Step 9 9. Press the key multiple times to go back to the main display. MW-3000319-02 9.2.2 Clearing the error memory 1. Navigate to the Error menu. Fig.156 Step 2 2.

  • Page 60: 10 Technical Specifications

    10 Technical specifications 10 Technical specifications 10.1 Electrical diagram Fig.162 Electrical diagram 6 7 8 9 10 11 1 2 3 3 4 5 3 4 5 X136 X131 X135 X134 1 3 4 R-Bus Tout Tdhw 1 2 3 4 5 6 9 10 CB-03 24V, 50Hz...
  • Page 61 10 Technical specifications 1 Power supply 17 Power supply for pump 2 On/off switch 18 Return sensor (NTC 10 kΩ/25°C) 3 Power supply for SCB-xx control PCBs 19 Flow sensor (NTC 10 kΩ/25°C) 4 Power supply for IF-01 control PCB 20 Connection point for flue gas sensor (PTC <20Ω/ 5 Interior lighting 25°C)

  • Page 62: 11 Spare Parts

    Information about available parts can be found via the website for professionals. Fig.163 http://pieces.dedietrich-thermique.fr Important When ordering a part, you must state the part number of the required part. When ordering a part, you must state the part number that appears in the list beside the position number of the required part.

  • Page 63: Parts

    11 Spare parts 11.2 Parts Fig.164 AMC Pro 45 4023 2017 2022 4022 4020 4023 2019 2021 2016 2020 2001 2025 2022 4033 2001 2048 4021 2023 2004 4024 2015 2010 2005 1003 2024 4030 2003 4031 4033 2017 2007 2006 2033 3014...
  • Page 64 11 Spare parts Fig.165 AMC Pro 65 4023 4022 4020 2017 4023 2022 2019 2021 2001 4033 2025 2016 2020 2020 4021 2004 2048 4024 2015 2010 2005 1003 2024 2017 2003 4030 2006 2007 2033 3014 2026 4031 4033 2029 2030 3007...
  • Page 65 11 Spare parts Fig.166 AMC Pro 90 4023 4022 2017 4020 4023 2022 2001 2019 2025 2021 4033 2016 2020 2020 4021 2048 2010 2004 4024 2015 2005 1003 2024 2024 2017 2003 4030 4033 4031 2007 2006 2033 3014 2030 4032 2031...
  • Page 66 11 Spare parts Fig.167 AMC Pro 115 4023 4022 2017 4020 4023 2022 2001 2019 2025 2021 4033 2016 2020 2020 4021 2048 2004 2010 4024 2015 1003 2005 2024 2024 2017 2003 4030 4033 2007 4031 2006 2033 3014 2030 4032 2031...

  • Page 67: Spare Part List

    11 Spare parts 11.3 Spare part list Tab.31 Casing Markers Code no. Description 1001 7699575 Casing front panel 1002 7699596 Cover Drop Down 1003 S101517 Wall bracket 1005 S101403 Stud Quarter Retainer 1006 7702357 Boiler light 24V Tab.32 Heat exchanger and burner Markers Code no.
  • Page 68 11 Spare parts Markers Code no. Description 2042 S101581 Sealing ring syphon 2044 S101298 Blind cap Scu 2044 S100869 Sealant strip Scu 2045 S62727 Grommet 20 mm (15 Pcs.) 2046 S101607 Grommet 25 x 35 x 2 mm (5 Pcs.) 2047 S101605 Sealant central heating return...
  • Page 69 11 Spare parts Tab.34 Electronic system Markers Code no. Description 4001 7726804 PCB CU-GH08 4002 7665228 PCB CB-03 4003 7673393 HMI MK2 (2.0) grey 4004 7700060 Control box grey 4005 7701771 Fuse glass 2.5 Amp (5 Pcs.) 4006 7700062 Switch On/Off 4007 7700064 Service connector...
  • Page 70 11 Spare parts AMC Pro 7725106 - v.01 - 05062019...
  • Page 71 © Copyright All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.
  • Page 72 DE DIETRICH FRANCE Direction de la Marque 57, rue de la Gare - F-67580 Mertzwiller 03 88 80 27 00 03 88 80 27 99 www.dedietrich-thermique.fr 000 «БДP T » VAN MARCKE 129164, Россия, г. Москва Weggevoerdenlaan 5 Зубарев переулок, д. 15/1 B- 8500 KORTRIJK Бизнес-центр...

This manual is also suitable for:

Evodens pro amc 65Evodens pro amc 90Evodens pro amc 115

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