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SAMES KREMLIN A 25 PNEUMATIC Original Manual
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SAMES KREMLIN A 25 PNEUMATIC Original Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PNEUMATIC
Manual : 582.055.110 - UK - 1905
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
GUN
A 25
Date : 14/05/19
Supersede : 27/05/16
Modif. :
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN A 25 PNEUMATIC

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 15/02/2018 - 02/15/2018 SAMES KREMLIN - 3 - N° : 578.008.130-1802...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 12 Before any intervention on the gun, shut off the compressed air supply and depressurize the circuits controlling the opening of the gun. The gun is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Index...
  • Page 13 Re-fit the needle and piston assembly (10 and 16). Fit the springs (20 and 21). Screw on the cylinder (22). Re-fit the nozzle (6) and the aircap (1), having unscrewed the needle adjustment knob (23). SAMES KREMLIN - 2 - N° : 578.049.110-UK-1712...
  • Page 14 Doc. 573.083.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 16/03/17 / Actualización Ersatzteilliste + Ind. / Pos. 40 (029 300 026) Annule/Cancels/Ersetzt/Anula : Piezas de repuesto 17/07/13 PISTOLET AUTOMATIQUE INOX (SANS EMBASE) AUTOMATIC SPRAY GUN (WITHOUT BASE) - STAINLESS STEEL A 25 AUTOMATIKPISTOLE EDELSTAHL (OHNE GRUNDPLATTE)
  • Page 15  Pistón solo NC / NS 19 129 251 993  Joint R22 (les 10)  Seal, R22 (pack of 10)  O-Ring, R22 (10 St.)  Junta R22 (bolsa de 10) 1 SAMES KREMLIN Doc. / Dok. : 573.083.050...
  • Page 16 AG 1/4 BSP - T 6 x 8 (producto) M 1/4 BSP - T 4 x 6 - 906 333 102  Bouchon 1/4 G  Plug, 1/4 G  Blindstopfen, 1/4 G  Tapón, 1/4 G SAMES KREMLIN Doc. / Dok. : 573.083.050...
  • Page 17 Length : 100 mm / 4 " ) longitud : 100 mm) 51 129 251 500 Butée de pointeau avec Indexed needle adjust kit Indexiertes Kit de regulación indexage Nadeleinstellset indexado para el botón aguja SAMES KREMLIN Doc. / Dok. : 573.083.050...
  • Page 18 134 025 400 15 - 18 T 033 251 500 222 T 134 025 600 22 - 27 T 033 251 600 227 T 134 025 700 22 - 27 T 033 251 600 SAMES KREMLIN Doc. / Dok. : 573.083.050...
  • Page 19 OPTION - ON REQUEST - OPTIONEN - OPCIÓN Désignation Description Bezeichnung Denominación Qté 15 109 420 257 Joint EPDM (les 10) Seal, EPDM (x 10) O-Ring, EPDM (10 St.) Junta EPDM (x 10) SAMES KREMLIN Doc. / Dok. : 573.083.050...
  • Page 20 Doc. 573.084.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 16/03/17 / Actualización Ersatzteilliste + Ind. / Pos. 40 (029 300 026) Annule/Cancels/Ersetzt/Anula : Piezas de repuesto + 132 021 710 annulé / canceled 17/07/13 / annuliert/ suprimido PISTOLET AUTOMATIQUE INOX (SANS EMBASE)
  • Page 21  Pistón solo NC / NS 19 129 251 993  Joint R22 (les 10)  Seal, R22 (pack of 10)  O-Ring, R22 (10 St.)  Junta R22 (bolsa de 10) 1 SAMES KREMLIN Doc. / Dok. : 573.084.050...
  • Page 22 AG 1/4 BSP - T 6 x 8 (producto) M 1/4 BSP - T 4 x 6 - 906 333 102  Bouchon 1/4 G  Plug, 1/4 G  Blindstopfen, 1/4 G  Tapón, 1/4 G SAMES KREMLIN Doc. / Dok. : 573.084.050...
  • Page 23 07 - 09 -12 P 033 251 400 N 23 C 132 021 750 209 T 134 025 100 07 - 09 T 033 251 050 212 T 134 025 200 12 T 033 251 700 SAMES KREMLIN Doc. / Dok. : 573.084.050...
  • Page 24 TETE DE CONTROLE - AIR CAP WITH TEST GAUGE - LUFTDRUCK-KONTROLLSET - CABEZAL DE CONTROL Désignation Description Bezeichnung Denominación 132 065 110 Tête LP 23 LP 23 air cap Luftkappe LP 23 Cabezal LP 23 avec manomètre with gauge mit Manometer con manómetro SAMES KREMLIN Doc. / Dok. : 573.084.050...
  • Page 25 Doc. 573.315.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 19/02/18 / Actualización Ersatzteilliste + Ind. / Pos. 40 (029 300 026) Annule/Cancels/Ersetzt/Anula : Piezas de repuesto 17/07/13 PISTOLET AUTOMATIQUE INOX (SANS EMBASE) A 25 HTi AUTOMATIC SPRAY GUN (WITHOUT BASE) - STAINLESS STEEL AUTOMATIKPISTOLE EDELSTAHL (OHNE GRUNDPLATTE)
  • Page 26  Pistón solo NC / NS 19 129 251 993  Joint R22 (les 10)  Seal, R22 (pack of 10)  O-Ring, R22 (10 St.)  Junta R22 (bolsa de 10) 1 SAMES KREMLIN Doc. / Dok. : 573.315.050...
  • Page 27 AG 1/4 BSP - T 6 x 8 (producto) M 1/4 BSP - T 4 x 6 - 906 333 102  Bouchon 1/4 G  Plug, 1/4 G  Blindstopfen, 1/4 G  Tapón, 1/4 G SAMES KREMLIN Doc. / Dok. : 573.315.050...
  • Page 28  Länge: 7,5 m  7,5 m de largo 050 389 102  Longueur 10 m  Length : 10 m / 32.8 ft  Länge: 10 m  10 m de largo SAMES KREMLIN Doc. / Dok. : 573.315.050...
  • Page 29 Junta EPDM (x 10) Ind. 50 Ind. 51 Désignation Description Bezeichnung Denominación Qté 50 049 030 042 Clé plate Gun wrench Pistolenschlüssel Llave para pistola 51 906 300 101 Goupillon Large size brush Pistolenreinigungsbürste Cepillo grande SAMES KREMLIN Doc. / Dok. : 573.315.050...

  • Page 30: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 31 Soak the needle, aircap, fluid nozzle in solvent and brush them carefully, as they are precision parts. With a brush soaked in solvent, clean the internal parts of the gun. Wash carefully brush the threated parts. Flush the gun. Do not soak the gun in solvent SAMES KREMLIN - 1 - N° : 578.052.110-UK-1712...

  • Page 32: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 33 Check that : the cup cover air hole is not blocked and the paint is homogeneous and fluid enough (use the viscosity cup). SAMES KREMLIN - 1 - N° : 578.053.110-UK-1712...
  • Page 34 Tip loose Tighten it. Impurities in the paint Trigger the gun 3 or 4 times. Remove the needle and the Fluid leak Needle worn nozzle. Cartridge or packing worn Replace. SAMES KREMLIN - 2 - N° : 578.053.110-UK-1712...
  • Page 35 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 36 (needle stop knob) in case of fluid supply. Optimal set-up is usually obtained when the product needle is completely open. When this needle is nearly closed, a regular flow of product can not be guaranteed. SAMES KREMLIN - 1 - N° : 578.019.120-UK-1712...

  • Page 37: Gun Handling

    CM = total stroke of the machine (and therefore of the spray guns). VM = speed of the machine (and therefore of the spray guns). 2 = 2 regular coats of paint (or 4 if you want to double the number of coats). SAMES KREMLIN - 2 - N° : 578.019.120-UK-1712...
  • Page 38 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 39 It may also be a requirement of some regulatory agencies that users have the appropriate test air cap available on site to verify that the gun is being operated within the regulatory limitations SAMES KREMLIN - 1 -...
  • Page 40 For the gun, model A 26 HTi, the base is fitted with two air needles : one for the fanned air outlet adjustment (AE  fan width adjustment), the other one for the center air adjustment (AC  spraying fineness adjustment, according to the the gun fluid output). SAMES KREMLIN - 2 - N° : 578.020.120-UK-1712...
  • Page 41 Nota : for the HTi guns with the aircap, model H 3 KHVLP , a pressure of 1.9 bar / 27.56 psi upstream of the gun corresponds to a pressure of 0.68 bar / 10 psi at the gun aircap. SAMES KREMLIN - 3 -...

  • Page 42: Installation

    P air : 6 bar / 87 psi Gun air supply maximum pressure P prod : 6 bar / 87 psi Maximum fluid pressure at the gun inlet Number given by SAMES KREMLIN. The two first numbers indicate the manufacturing year. SAMES KREMLIN - 4 -...
  • Page 43 • by means of the conductive or static conductive fluid hose. • The ground resistance between the gun and the floor must be ≤ 1 MΩ. SAMES KREMLIN - 5 - N° : 578.020.120-UK-1712...
  • Page 44 The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).