SAMES KREMLIN ASB GUN Translation From The Original Manual
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SAMES KREMLIN ASB GUN Translation From The Original Manual

Airless automatic spraying gun
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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
Manual : 582.100.110-UK - 1905
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
ASB GUN
Date: 03/05/19
Supersede : 22/03/19
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN ASB GUN

  • Page 1 DOCUMENTATION ASB GUN Manual : 582.100.110-UK - 1905 Date: 03/05/19 Supersede : 22/03/19 Modif.: TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como com  local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/05/2019 - 05/01/2019 SAMES KREMLIN - 3 - N° : 578.120.130-1905...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 12 Before any intervention on the gun, shut off the compressed air supply and depressurize the circuits controlling the opening of the gun. The gun is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Index...
  • Page 13 Tighten the screw (21) - Screwing torque : 2 Nm / 1.4752 Ft/Lbs. Tighten the cartridge stop (23) manually. Lubricate the seat holder thread (16) with grease. Tighten seat holder (15) means wrench - Screwing torque : 10 Nm / 7.376 Ft/Lbs. SAMES KREMLIN - 2 - N° : 578.218.110-UK-1902...
  • Page 14 Remove the screws (47) with an Allen key size 4mm and remove cover (46). Remove handly the spring (43). Remove the piston assembly (40). To remove the cartridge-needle assembly (25, 26, 27 or 28), push on the needle shaft by sliding frontwards. SAMES KREMLIN - 3 - N° : 578.218.110-UK-1902...
  • Page 15 (15) means wrench - Screwing torque : 10 Nm / 7.376 Ft/Lbs. Place the tip (9) or (10) or the assembly (6 and 7). Screw handly the tightening nut (4) or (8). SAMES KREMLIN - 4 - N° : 578.218.110-UK-1902...
  • Page 16 Reinstall the parts in the reverse order of the disassembly sequence. SKILL TIPS (IND. 8, 10) Untighten tightening nut. Remove the tip (10) from tightening nut (8). Reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN - 5 - N° : 578.218.110-UK-1902...
  • Page 17 Mount the modified gun only on a type "⊥" base.  FITTING INSTALLATION (38) (ON REQUEST) - Unscrew the plugs (2) with an Allen key size 4mm. - Screw the fittings (38) with a 13mm wrench. SAMES KREMLIN - 6 - N° : 578.218.110-UK-1902...
  • Page 18 Doc. 573.485.050 Modif. / Änderung : Pièces de rechange +# 129 990 080, 129 990 070 Spare parts list Date/Datum/Fecha : 15/02/19 Ersatzteilliste Annule/Cancels/Ersetzt Piezas de repuesto /Anula : 01/03/18 PISTOLET AUTOMATIQUE AIRLESS AVEC BAGUE, sans buse AIRLESS SPRAY GUN WITH MANIFOLD, without tip ASB 240 AUTOMATISCHE AIRLESS-SPRITZPISTOLE MIT DÜSENAUFNAHME, ohne Düse PISTOLA AUTOMÁTICA AIRLESS CON ANILLO, sin boquilla...
  • Page 19 Automatische ASB 240 Airless Pistola automática, 129.990.500 -Spritzpistole mit Überwurfmutter für tipo ASB 240 Airless Wendedüse, con tuerca de apriete para boquilla ohne Düse, mit Packung GT reversible sin boquilla con cartucho GT SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 20 SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 21 Screw, Schraube CHc M 6x25 Tornillo, model CHc M 6x25 tipo CHc M 6x25 NC / NS Joint Seal Dichtung Junta *49 129 990 031 Bouchon (x4) Plug (x4) Blindstopfen (x4) Tapón (x4) SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 22 *30 129 990 063  Joint PTFE (x10)  Seal PTFE (x10)  Packungs O-Ring,  Junta PTFE (x10) PTFE (x10) *52 129 990 034  Outillage  Tool  Werkzeug  Herramienta SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 23 - cartucho GT *30 129 990 063  Joints FFKM (x10)  Seal FFKM (x10)  O-Ring, FFKM (x10)  Junta FFKM (x10) *52 129 990 034  Outillage  Tool  Werkzeug  Herramienta SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 24 Servicing kit - screws Wartungssatz Bolsa de reparación de maintenance - vis for base (ind. 63 (x4)) - Schrauben (Pos. 63 - tornillos para base pour embase (x4)) (índ. 63 (x4)) (ind. 63 (x4)) SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 25 88 126 Vis, type CHc M 5x40 Screw, Schraube, CHc M 5x40 Tornillo, tipo CHc M 5x40 4 model CHc M 5x40 64 129 529 907 Joint (x10) Seal (x10) Dichtung (x10) Junta (x10) SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 26 (material) double Edelstahl (producto) M 1/4 NPT - M 1/2 JIC male, 1/4 NPT - 1/2 JIC AG 1/4 NPT - AG 1/2 JIC M 1/4 NPT - M 1/2 JIC (# 5 JIC) SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 27 50 921 080 301 Clé Allen 4mm Allen key size 4mm 4er Inbusschlüssel Llave Allen de 4mm 51 906 300 101 Goupillon Large size brush Reinigungsbürste, groß Cepillo grande Ind. 50 Ind. 51 SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 28 - siège + joint de buse (ind. 6 (x 4), 7 (x 4)) + Düsendichtung boquilla (ind. 6 (x 4), 7 (x 4)) (Pos. 6 (4 St.), 7 (4 St.)) (índ. 6 (x 4), 7 (x 4)) SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 29 Para establecer la referencia de una boquilla reemplazar las cruces por el número de la boquilla precedido por 000.40X.XXX ejemplo : para pedir una boquilla 25.13 emplear la referencia : 000 402 513 SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 30 Der Vorzerstäuber verfeinert die Zerstäubung - # : 000 029 1XX (X durch die Nummer des Vorzerstäubers ersetzen). El restrictor aumenta la calidad (finura) del pulverizado - # : 000 029 1XX (sustituir las X por las cifras gravadas en el restrictor). SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 31 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.485.050...
  • Page 32 000 094 000 de 03 à 09 size 03 to 09 von 03 bis 09 de 03 a 09 000 094 002 de 12 à 30 size 12 to 30 von 12 bis 30 de 12 a 30 SAMES KREMLIN Doc. / Dok. : 573.485.050...

  • Page 33: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com m...
  • Page 34 Flush the gun.  Never soak the gun itself in solvent.  Use only products or solvent compatible with the parts in contact with the material (refer to data sheet of the material manufacturer). SAMES KREMLIN - 1 - N° : 578.220.110-UK-1710...

  • Page 35: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 36 Change it Head ring not correctly tightened Tighten it Inlet fitting loose or defective on Tighten the fitting on the base base or change it defective Change the seals Material inlet PTFE seals SAMES KREMLIN - 1 - N° : 578.219.110-UK-1710...

  • Page 37: Operating Principle

    (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 38 CM = total stroke of the machine (and therefore of the spray guns). VM = speed of the machine (and therefore of the spray guns). 2 = 2 regular coats of paint (or 4 if you want to double the number of coats). SAMES KREMLIN - 1 - N° : 578.054.120-UK-1706...
  • Page 39 IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 40 1. DESCRIPTION The automatic AIRLESS ASB gun is designed for applying paints, primers, adhesives in automatic installations. It can be fitted on fixed supports, automatic machines or robots. The gun assembly on base allows quick interchangeability reducing the time down. The disassembly and the assembly of the gun are carried out without removing the hoses.
  • Page 41 Fixing of the whole (gun-base) in F1 : rod Ø 16, length 100 mm / 4". The grounding of the gun will be carried out by means of the bracket (also grounded) or by means of a conductive material hose. SAMES KREMLIN - 2 - N° : 578.091.120-UK-1905...
  • Page 42  DIMENSIONS : ASB GUN WITH LATERAL CONNECTION BASE Ind. 83,5 44.5 17,2 Ø 8.2 3.27 1.75 1.54 1.10 2.32 0.67 1.18 Ø 0.33 3.66 " Base (bottom view) 4 holes : M 5 x 10 mm 1 hole : M 8 x 7 mm Ind.
  • Page 43  DIMENSIONS : ASB GUN WITH REAR CONNECTION Ind. 83.5 44.5 17,2 Ø 8 81.50 3.27 1.75 1.54 1.65 2.32 0.67 1.18 Ø 5/16 0.87 0.43 " Base (bottom view) 3 holes : M 5 x 15 mm 1 hole : M 8 x 10 mm Ind.

  • Page 44: Installation

    P air : 6 bar / 87 psi Gun air supply maximum pressure P prod : 240 bar / 3480 psi Maximum fluid pressure at the gun inlet Number given by SAMES KREMLIN. xxxxxxx The two first numbers indicate the manufacturing year. SAMES KREMLIN - 5 - N°...

  • Page 45: Installation Diagram

     by means of the conductive or static conductive fluid hose. The ground resistance between the gun and the floor must be ≤ 1 MΩ. SAMES KREMLIN - 6 - N° : 578.091.120-UK-1905...
  • Page 46 The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).

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