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ADB Safegate RELIANCE Guidance Sign User Manual

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RELIANCE
Guidance Sign and Gate Sign
User Manual
UM-4007, Rev. 6.0, 2022/07/18

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Summary of Contents for ADB Safegate RELIANCE Guidance Sign

  • Page 1 RELIANCE Guidance Sign and Gate Sign User Manual UM-4007, Rev. 6.0, 2022/07/18...
  • Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
  • Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.

  • Page 5: Table Of Contents

    7.0 Spare Parts .................................... 57 7.1 RELIANCE Sign ......................................... 57 7.2 Ordering Codes ........................................63 8.0 SUPPORT ....................................65 8.1 ADB SAFEGATE Website ....................................... 65 8.2 Recycling ............................................ 65 8.2.1 Local Authority Recycling ..................................65 UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 6 RELIANCE TABLE OF CONTENTS 8.2.2 ADB SAFEGATE Recycling ..................................66 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 7: Safety

    1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

  • Page 8: Introduction To Safety

    Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...

  • Page 9: Material Handling Precautions: Storage

    Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.

  • Page 10: Operation Safety

    • Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage Copyright ADB Safegate, All Rights Reserved ©...

  • Page 11: Material Handling Precautions, Esd

    • Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
  • Page 12 RELIANCE Safety Copyright ADB Safegate, All Rights Reserved ©...

  • Page 13: About This Manual

    ™ For more information, see www.adbsafegate.com. Note It is very important to read this document before any work is started. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 14 RELIANCE About this Manual Copyright ADB Safegate, All Rights Reserved ©...

  • Page 15: Introduction

    LED Technology ensures a future proof airfield sign investment that removes the uncertainty of the proposed international phase out regulations for the traditional incandescent lamps. • Long lasting light source • Low power consumption • Environmentally friendly UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 16 700 × 3000 6.6 A 900 × 1150 6.6 A 900 × 1300 6.6 A 900 × 1600 6.6 A 900 × 1800 6.6 A 900 × 2100 6.6 A 900 × 2500 6.6 A Copyright ADB Safegate, All Rights Reserved ©...
  • Page 17 900 x 2500 53.9 62.4 900 x 2650 56.4 64.9 900 x 3000 61.9 66.4 900 x 900 Gate 21.0 1200 x 1200 Gate 32.5 700 x 1300 Gate 24.5 UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 18: Power And Monitoring Versions

    MON – LED sign with integrated fail open technology with CCR monitoring capability, adjustable intensity following the CCR current. • Non-MON – Non-monitoring version with adjustable intensity following the CCR current. • VAC – 120-240VAC 50/60Hz, constant intensity. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 19: Installation

    Frangible coupling C-C distances (mm) 700 x 1150 FC 3.8 700 x 1300 FC 3.8 700 x 1600 FC 3.1 700 x 1800 FC 3.1 700 x 2100 FC 3.8 UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 20 Make sure to verify the latest recommended frangible coupling, depending on RELIANCE Sign model, and apply what is indicated in the spare parts. See RELIANCE Sign and www.adbsafegate.com. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 21: Tools To Use

    Small flat screwdriver to be used when installing power cable • Spirit level • Tape measure Once site preparation is complete, the correct poles and frangible couplings must be identified for a sign installation. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 22: External Electrical Connections

    CCR is crucial to achieve an accurate fail open monitoring. Note Signs are not supplied with external wiring, as cabling requirements differ from site to site. Figure 2: Cable entrance and ground connection Cable entrance Ground connection screw Copyright ADB Safegate, All Rights Reserved ©...

  • Page 23: Mounting The Sign

    1. Install the mounting bases and poles for the sign. 2. On the upper mounting profile, slide on and position the four screws to hold the u-clamps. Figure 4: Slide the screws into position UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 24 Recommended torque: 8Nm. Figure 5: Mounting profile on poles Upper mounting profile Poles M6 spring lock washer M6 stop screw Mounting profile U- lamp M8 hex screw M8 lock nut M8 flat washer Copyright ADB Safegate, All Rights Reserved ©...
  • Page 25 4. Hang the sign on the mounting profile. The flange of the sign match the track in the mounting profile. Figure 6: Placement of sign on poles ection UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 26 Lower mounting profiles and clamps 6. Fasten the stop screws on the mounting profiles. Recommended torque: 2Nm. Figure 8: Illustrative example of stop-screw positions, may vary depending on type and size of sign Stop-screws Copyright ADB Safegate, All Rights Reserved ©...

  • Page 27: Mounting A Tether Wire

    3. Peel off the protective cover from the double-sided tape on the bracket. Figure 9: Peel off the protective cover 4. Mount the bracket at its intended place on the lower profile. Figure 10: Place the bracket UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 28 Figure 11: Drill holes through the profile 6. On the back, mount the two eye bolts with a washer between the eye bolt and bracket. Figure 12: Mount washers and eye bolts Copyright ADB Safegate, All Rights Reserved ©...

  • Page 29: Tether Wire - With Pre-Drilled Holes

    1. Choose which of the prepared tether wire locations to use based on the sign’s specific installation site. 2. Place the bracket on the lower frame. Figure 14: Place the bracket UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 30: Electrical Connection

    5. Gently tighten the lock nuts, using a wrench to keep the eye bolt fixed. 6. Fasten the tethering wire bracket to the mounting base of the pole or in the foundation. 4.4 Electrical Connection Before you start, make sure that the sign is unpowered. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 31: Bird Deterrent Spikes Sg19216 (Optional)

    4. Attach the bird spike sections using an outdoor adhesive. NOTICE Do not use fasteners when attaching the bird spikes as it can effect the weather resistance of the sign. Figure 17: Bird spike UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 32: Reflective Tape

    Walraven Rapidstrut Fixing Rail, dimensions are 41 x 41 x 2,0 mm. NOTICE Do not lift the sign using the electronics box as a hand grip. This may cause damage to the sign frame and the electronics box. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 33 3. Tighten the cable gland. 4. Energize the power circuit to which the sign is connected and check for proper operation. Figure 19: Mounting rails and clamp Mounting rails Example of clamp UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 34 RELIANCE Installation Copyright ADB Safegate, All Rights Reserved ©...

  • Page 35: Operation

    The sign units are usually connected to the airfield power system and made available to other airport power control systems if required, for example ADB SAFEGATE RELIANCE Airfield Lighting Control Systems (ALCS). The sign units are easy to read in daylight, in darkness, and with limited visibility. The high readability is a result of a high quality front panel, a unique painting technique and customized light distribution inside the sign.
  • Page 36 RELIANCE Operation Copyright ADB Safegate, All Rights Reserved ©...

  • Page 37: Maintenance

    Power off the sign then check the terminal contacts to make sure that the power cable wiring is secured. The following sections describes how to perform various maintenance tasks. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 38: Replace A Front Panel

    5. Place and align the top U-profile on the sign. Note Make sure that the corner gaskets are in correct positions after mounting. 6. Gently tighten the fasteners to firmly fixate the U-profile. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 39: Replace An Led Strip

    2. Remove the fasteners at the top of the sign. 3. Remove the U-profile and sealing-tape covering the cut-out, the LED-strip with cables is then visible on top of the profile, Figure UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 40 Figure 23: Cut-out 4. Disconnect the LED-cable. 5. Lift the revealed LED-strip end up, which slightly bends the LED-strip, Figure 6. Pull out the LED-strip through the cut-out, Figure Figure 24: Pull out LED-strip Copyright ADB Safegate, All Rights Reserved ©...
  • Page 41 10. Place and align the top U-profile on the sign. Note Make sure that the corner gaskets are in correct positions after mounting. 11. Gently tighten the fasteners to firmly fixate the U-profile. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 42: Replace An Led Adapter Card

    1. On the Electronic box, remove the six countersunk screws (A), then lift off the lid, Figure Figure 26: Electronic box lid 2. Release the two small screws (B), then remove the red and black wire attached to the LED strip. See Figure Copyright ADB Safegate, All Rights Reserved ©...
  • Page 43 7. Attach the wires (B) to the adapter card, black to (-) and red to (+). See Figure 8. Close and attach the lid to the box, fastening with the six countersunk screws (A). See Figure UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 44: Replace A Converter (6.6A Series Circuit Signs)

    1. On the Electronic box, remove the six screws (A), then lift off the lid, see Figure Figure 28: Electronic box 2. Release the upper right two screws (B) on the terminal block, then remove the two black wires connected to the converter. Figure Copyright ADB Safegate, All Rights Reserved ©...
  • Page 45 9. Attach the grey LED cable (D), with the colored wires to the right, to the adapter card and the B-channel. See Figure 10. Close and attach the lid to the box using the six countersunk screws (A). See Figure UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 46: Replace A Converter (Vac Parallel Circuit Signs)

    2. Release the upper two screws (B) on the converter side of the terminal block, then remove the two wires. Refer to Figure 31 Figure 31: Electronic Box Interior 3. Disconnect the lower converter wires with quick-slide terminals from the ON-OFF safety switch. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 47: Replace The Complete Electronics Box

    6.6 Replace the Complete Electronics Box Remember Before you start, make sure that the sign is turned off and not energized. Figure 32: Electronic box 1. Remove the old electronics box: UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 48 RELIANCE Maintenance a) Remove six countersunk screws and cover from the electronics box. Discard the screws. Refer to Figure Figure 33: 6.6A Signs Copyright ADB Safegate, All Rights Reserved ©...
  • Page 49 Figure d) Loosen the two screws (E) for 6.6A signs or (C) for VAC signs and disconnect the Power cable from the terminal block. Refer to Figure 33 Figure UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 50 Insert the LED cable from the back of the sign through the LED cable gland of the electronics box, do not tighten the cable gland at this time. Figure 36: Electronic Box in Sign Frame b) Attach the electronics box to the sign frame using two M4 screws (A). Refer to Figure Copyright ADB Safegate, All Rights Reserved ©...
  • Page 51 Make sure the LED cable does not get pinched between the sign frame and the electronics box. c) Gently tighten the M4 screws to 2,5 Nm. Important Do not over-tighten M4 screws, over-tightening may cause damage to the sign frame. Figure 37: 6.6A signs UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 52 If replacing an electronics box without a converter, refer now to section Replace a Converter (6.6A series circuit signs) Replace a Converter (VAC parallel circuit signs) for instructions to move the converter from the old electronics box to the new electronics box. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 53 Tighten the M5 screws to 6 Nm. Important Do not over-tighten M5 screws, over-tightening may cause damage to the electronics box and/or water ingress into the enclosure. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 54: Replace A Damaged Power Cable

    Figure 39: Electronic box overview Electronic box lid Cable gland 1. Disconnect the sign from the transformer. 2. On the Electronic box, remove the six screws (A), then lift off the lid. See Figure Copyright ADB Safegate, All Rights Reserved ©...
  • Page 55 3. Remove the screws holding the cables from the terminal block (B) inside the converter box. See Figure Figure 41: Terminal block 4. Loosen the cable gland, thereby releasing the cable. 5. Pull the open end of the new cable through the cable gland. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 56: Replace A Frangible Coupling

    5. Insert the pole with the attached frangible coupling in the base. 6. Repeat this procedure on the remaining poles. Note A frangible coupling will break when hit with sufficient force. If one frangible coupling breaks all remaining frangible couplings must be replaced. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 57: Reset The Fail-Open Converter

    4. Place the legs of the new fuse resistors in the sockets. 5. Assemble the electronics box and turn the power switch on. Power ON the circuit to perform the functional test. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 58: Troubleshooting

    Maintenance 6.10 Troubleshooting Troubleshooting can solve the most common issues that can occur on the sign. If an issue cannot be solved, contact ADB SAFEGATE Support, see SUPPORT. Before you start make sure you have read and understand the Safety instructions.

  • Page 59: Internal Wiring - 6.6A Series Powered Led

    6.10.3 Internal Wiring - 6.6A Series Powered LED Adapter card LED cable 6.6A Converter LED A LED B Switch Input Power UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 60: Internal Wiring - Voltage Powered Led Guidance

    RELIANCE Maintenance 6.10.4 Internal Wiring - Voltage Powered LED Guidance LED cable VAC Converter Switch Input Power Copyright ADB Safegate, All Rights Reserved ©...

  • Page 61: Internal Wiring - Voltage Powered Led Gate

    6.10.5 Internal Wiring - Voltage Powered LED Gate Photocell LED cable VAC Converter Switch Input Power UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 62 RELIANCE Maintenance Copyright ADB Safegate, All Rights Reserved ©...

  • Page 63: Spare Parts

    Frame profile Front panel Pole Safety tether Y-shaped base Figure 45: Sign back Upper mounting rail U-clamp Electronics Pole Power switch Back plate Frangible Lower mount ng rail coupling U-clamp UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 64 Electronics Box VAC complete with electronics, mounting hardware, no converter (Guidance Sign) SP.013065 Electronics Box VAC complete with electronics, mounting hardware, with converter (Gate Sign) SP.013066 Electronics Box VAC complete with electronics, mounting hardware, no converter (Gate Sign) SP.013067 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 65 In case of broken or damaged LED strip, replace the LED strip including adapter card according to spare part list above. In case of broken converter, replace with a new converter according to spare part list above. UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 66 700 x 2650 SG13984 (3.1) 700 x 3000 SG18697 (3.8) 900 x 1150 SG18697 (3.8) 900 x 1300 SG18697 (3.8) 900 x 1600 SG13984 (3.1) 900 x 1800 SG13984 (3.1) 900 x 2100 SG18697 (3.8) Copyright ADB Safegate, All Rights Reserved ©...
  • Page 67 SG17925 700 x 1800 SG17926 700 x 2100 SG17927 700 x 2500 SG17928 700 x 2650 SG17929 700 x 3000 SG17930 900 x 1150 SG17931 900 x 1300 SG17932 UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 68 900 x 2500 SG17936 900 x 2650 SG17937 900 x 3000 SG17938 Table 11: Front Panel for Gate Signs Sign Size (mm) Ordering (Height x Width) Code 900 x 900 SG17939 1200 x 1200 SG17940 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 69: Ordering Codes

    Y = Yellow B = Black Power and Monitoring S = 2.8 - 6.6 A, no monitoring V = VAC Standard I = ICAO Version 1 = First version UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 70 B = Black Power and Monitoring V = VAC Standard I = ICAO Version 1 = First version Notes Only available as 900 x 900, 1200 x 1200, and 700 x 1300 mm Copyright ADB Safegate, All Rights Reserved ©...

  • Page 71: Support

    8.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
  • Page 72 Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
  • Page 73 UM-4007, Rev. 6.0, 2022/07/18 Copyright ADB Safegate, All Rights Reserved ©...

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