SEW-Eurodrive MOVIDRIVE DFP11A Manual
SEW-Eurodrive MOVIDRIVE DFP11A Manual

SEW-Eurodrive MOVIDRIVE DFP11A Manual

Profibus fieldbus interface
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®
MOVIDRIVE
Drive Inverters
DFP11A PROFIBUS Fieldbus Interface
Manual
Edition 05/98
10/262/97
U L
U L
C
®
®

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Summary of Contents for SEW-Eurodrive MOVIDRIVE DFP11A

  • Page 1 ® MOVIDRIVE Drive Inverters DFP11A PROFIBUS Fieldbus Interface Manual Edition 05/98 10/262/97 ® ®...
  • Page 2 Important Notes Important Notes • Read this Manual carefully before you start installation and commissioning work on ® MOVIDRIVE drive inverters with PROFIBUS. This Manual assumes that the user is familiar with and has at his disposal all relevant docu- ®...
  • Page 3: Table Of Contents

    Contents Contents Introduction ..................5 Assembly / Installation Instructions ............7 2.1 Supported Drive Inverter Types ................7 2.2 Fitting the Option PCB....................7 2.3 Pin Assignment......................8 2.4 Shielding and Laying of the Bus Cables ..............9 2.5 Bus Termination ....................9 2.6 Setting the Station Address .................10 2.7 Setting the Bus Parameters .................11 2.8 Display Elements ....................11 2.9 GSD File .......................12...
  • Page 4 Contents Parameter Adjustment Return Codes ............45 5.1 Incorrect Service Code in the Parameter Channel ..........45 5.2 Incorrect Specification of the Data Length in the Parameter Channel....45 5.3 Internal Communications Error ................46 Technical Data ................. 47 Appendix..................48 Index ....................
  • Page 5: Introduction

    Introduction Introduction This PROFIBUS (DFP11) Option Manual describes the procedure for installing the DFP11 PROFI- ® BUS option pcb in the drive inverter and for commissioning the MOVIDRIVE drive inverter when connected to a PROFIBUS-DP or PROFIBUS-FMS fieldbus system. In addition to describing all the settings on the fieldbus option pcb, this manual further discusses the various options for connecting the drive inverter to PROFIBUS-DP or PROFIBUS-FMS in the form of brief commissioning examples.
  • Page 6 Introduction The PROFIBUS option pcb is designed so that all fieldbus-specific settings, such as the station address or the default bus parameters, can be made on the option pcb by means of a hardware switch. These manual settings enable the drive inverter to be integrated into the PROFIBUS envi- ronment and switched on in a very short space of time.
  • Page 7: Assembly / Installation Instructions

    Assembly / Installation Instructions Assembly / Installation Instructions Supported Drive Inverter Types The DFP11 option pcb for connection to a PROFIBUS-FMS/DP system can be used with all drive ® inverters of the MOVIDRIVE family. Fitting the Option PCB Before you begin: •...
  • Page 8: Pin Assignment

    Assembly / Installation Instructions DFP11 PROFIBUS FMS/DP LED green: Firmware BUS FAULT LED red: DFP11 BUS FAULT Address Bus parameter FMS/DP Bus termination 9-pin type D connector (socket) 01062BEN Fig. 2: The DFP11 option Pin Assignment ® The MOVIDRIVE drive inverter is connected to the PROFIBUS network via a 9-pin type D connec- tor in accordance with DIN 19245 Part 3 / EN 50170.
  • Page 9: Shielding And Laying Of The Bus Cables

    Assembly / Installation Instructions ® The MOVIDRIVE drive inverter is connected to the PROFIBUS system via a twisted, shielded two- wire cable. The connection of the two-wire cable to the PROFIBUS connector is via pin 8 (A/A') and pin 3 (B/ B').
  • Page 10: Setting The Station Address

    Assembly / Installation Instructions Bus termination! Digital I/O Analog I/O PROFIBUS-DP/FMS 01063AEN Fig. 4: Bus termination at the beginning and the end of a PROFIBUS segment Set the appropriate DIP switch to the “on” position in order to connect the bus terminating resis- tors.
  • Page 11: Setting The Bus Parameters

    Assembly / Installation Instructions It is not possible to change the PROFIBUS station address via the DIP switches while the drive inverter is running. If the station address is changed, the new station address will only be effective after the drive inverter has been switched off (mains supply and 24 V supply ON/OFF) and then switched on again.
  • Page 12: Gsd File

    Assembly / Installation Instructions LED Green RUN LED Red BUS FAULT Meaning DP mode: The drive inverter is in data exchange mode. FMS mode: There is an active FMS link between the FMS master and the drive inverter. Mixed mode FMS/DP: Combination of the above On + flickering The drive inverter is being parameterized via PROFIBUS-DP or -FMS (Read/Write access operations)
  • Page 13: Commissioning The Drive Inverter

    Assembly / Installation Instructions 2.10 Commissioning the Drive Inverter ® After installing the PROFIBUS option pcb the MOVIDRIVE drive inverter can be immediately parameterized via the PROFIBUS system without any further adjustment. This means, for example, that after switching on the drive inverter, all parameters can be downloaded directly from the higher-level automation system.
  • Page 14 Assembly / Installation Instructions Switch on 24 V supply Switch on the external 24 V supply only (not the mains supply!) to program the drive inverter. Setpoint source = FIELDBUS / control source = FIELDBUS Set the setpoint source and the control source to FIELDBUS to control the drive inverter via fieldbus.
  • Page 15: The Profibus-Dp Interface

    The PROFIBUS-DP Interface The PROFIBUS-DP Interface PROFIBUS-DP (Decentralized Periphery) is the speed-optimized PROFIBUS option designed in par- ticular for fast data exchange at the sensor/actuator level. DP is used by central automation sys- tems (e.g. programmable logic controllers) to communicate with decentralized peripherals such as sensors and actuators, among them drive inverters, via a fast serial link.
  • Page 16 The PROFIBUS-DP Interface ® handled by the bus system. For example, position values of the MOVIDRIVE drive inverter should be transferred in a consistent manner, i.e. it has to be ensured that contiguous data are also trans- ferred together and not, for example, that the least significant part of the position is transferred one bus cycle ahead of the more significant part.
  • Page 17: Configuring For 1 (2, 3) Process Data Word(S) (1 Pd (2 Pd, 3 Pd))

    The PROFIBUS-DP Interface The drive inverter interprets the length of the DP configuration passed to it as shown in Table 2. Two different process data configurations for PROFIBUS-DP are described below. 3.1.2 Configuring for 1 (2, 3) Process Data Word(s) (1 PD (2 PD, 3 PD)) ®...
  • Page 18: Configuring For 1 Pd (2 Pd, 3 Pd) + Parameter Channel

    The PROFIBUS-DP Interface 3.1.3 Configuring for 1 PD (2 PD, 3 PD) + Parameter Channel ® Control of the MOVIDRIVE drive inverter using 1 (2, 3) process data word(s) and an additional parameter channel requires two identifier bytes to be defined. Identifier byte 1 contains the code for the parameter channel, identifier byte 2 contains the code for 1 (2, 3) process data word(s).
  • Page 19: Ident Number

    The PROFIBUS-DP Interface Ident Number Each DP master and DP slave must have an individual identification number assigned to them by the PROFIBUS User Group so that the units connected to the bus can be uniquely identified. When the PROFIBUS-DP master is started, it compares the Ident Numbers of the connected DP slaves with those specified by the user.
  • Page 20: Diagnostic Data

    The PROFIBUS-DP Interface For a detailed description of the drive inverter's timeout behavior, please refer to the Fieldbus Com- munications Profile Manual. Important! Parameter P819 Fieldbus Timeout can only be set through the timeout period which is configured in the DP master for the whole DP system. Manual setting of this parameter with the MX_SHELL user interface has no effect, any setting would be overwritten when PROFIBUS-DP is started up the next time.
  • Page 21: Data In Octet 1: Station Status 1

    The PROFIBUS-DP Interface 3.4.1 Data in Octet 1: Station Status 1 Fig. 19 shows the coding of octet Station Status 1 in accordance with DIN E 19245 Part 3. Station status 1 comprises information which is either generated by the master or by the DP slave itself. The bits which are controlled by the master are generally set to zero by the DP slave.
  • Page 22: Data In Octet 2: Station Status 2

    The PROFIBUS-DP Interface Bit 1: Diag.Station_Not_Ready ® This bit is set by the MOVIDRIVE drive inverter as DP slave if the drive inverter is not ready for data exchange yet. Bit 0: Diag.Station_Non_Existent The drive inverter as DP slave sets this bit permanently at zero. This bit is set by the DP master ®...
  • Page 23: Data In Octet 3: Station Status 3

    The PROFIBUS-DP Interface Bit 1: Diag.Stat_Diag ® If the MOVIDRIVE drive inverter sets this bit, the DP master must pick up diagnostic data until this bit is cleared again. Bit 0: Diag.Prm_Req ® This bit is set by the MOVIDRIVE drive inverter if it needs to be parameterized and configured again.
  • Page 24: Sync And Freeze Mode

    The PROFIBUS-DP Interface Sync and Freeze Mode In addition to the cyclic exchange of data, where the DP master (higher level automation unit) addresses all slave stations in turn, the DP master also has the ability to send various control com- mands to all slaves or just a group of slaves (multicast functions).
  • Page 25 The PROFIBUS-DP Interface PD 1 W 54 PD 2 W 52 PD 3 W 50 W 48 W 46 W 44 W 42 Parameter channel PD 1 PD 2 PD 3 PLC address area Parameter channel PD 2 PD 3 PD 1 PD 1 IW 54...
  • Page 26: Parameter Adjustment Via Profibus-Dp

    The PROFIBUS-DP Interface Parameter adjustment via PROFIBUS-DP In the case of PROFIBUS-DP, access to the drive parameters is via the MOVILINK parameter chan- nel which, in addition to the standard READ and WRITE services, offers a variety of other parame- ter services.
  • Page 27 The PROFIBUS-DP Interface 3.7.1.1 Management of the Parameter Channel The entire parameter adjustment procedure is co-ordinated using byte 0: Management. This byte makes important parameters, such as Service Identifier, data length, version and status, of the exe- cuted service available. Fig. 25 shows that bits 0, 1, 2 and 3 contain the service identifier, in other words, they define which service is to be executed.
  • Page 28 The PROFIBUS-DP Interface 3.7.1.3 Data Area As shown in Fig. 26 the data are contained in byte 4 to byte 7 of the parameter channel. This allows a maximum of 4-byte data to be transferred per each service. The data are generally entered flush right, i.e.
  • Page 29: Reading A Parameter Via Profibus-Dp (Read)

    The PROFIBUS-DP Interface 3.7.2 Reading a Parameter via PROFIBUS-DP (Read) When executing a READ service via the parameter channel, the handshake bit should not be tog- gled until the entire parameter channel has been set up accordingly for the service in question, as the parameter channel is transferred on a cyclic basis.
  • Page 30: Writing A Parameter Via Profibus-Dp (Write)

    The PROFIBUS-DP Interface 3.7.3 Writing a Parameter via PROFIBUS-DP (Write) When executing a WRITE service via the parameter channel, the handshake bit should not be tog- gled until the entire parameter channel has been set up accordingly for the service in question, as the parameter channel is transferred on a cyclic basis.
  • Page 31: Sequence Of Parameter Adjustment Via Profibus-Dp

    The PROFIBUS-DP Interface 3.7.4 Sequence of Parameter Adjustment via PROFIBUS-DP Using the WRITE service as an example, Fig. 30 shows the sequence of parameter adjustment between control system and drive inverter on PROFIBUS-DP. To simplify the sequence, only the management byte of the parameter channel is shown in Fig. 30. While the control system sets up the parameter channel for the Write service, the drive inverter simply receives and returns the parameter channel.
  • Page 32: The Profibus-Fms Interface

    The PROFIBUS-FMS Interface The PROFIBUS-FMS Interface ® With the DFP11 option the MOVIDRIVE drive inverter offers an FMS interface conforming to DIN 19245 Part 2. FMS Services ® With the DFP11 option, the MOVIDRIVE drive inverter supports the FMS services shown in Fig. 31.
  • Page 33: Abort

    The PROFIBUS-FMS Interface 4.1.2 Abort ® An existing communications link between the FMS master and the MOVIDRIVE drive inverter is cleared using the FMS service Abort. Abort is an unacknowledged FMS service and can be initiated ® both by the FMS master as well as by the MOVIDRIVE The attempt to establish an already existing communications link again generally leads to Abort.
  • Page 34: Object Description Of The Drive Parameters

    The PROFIBUS-FMS Interface 4.2.1 Object Description of the Drive Parameters ® The drive parameters of the MOVIDRIVE drive inverter are described in detail in the SEW ® MOVIDRIVE Parameter List documentation. In addition to the parameter index, i.e. the number with which you can address the appropriate parameter via the communications interfaces of the drive inverter, you will find further information about the coding, range of values and meaning of the parameter data.
  • Page 35 The PROFIBUS-FMS Interface In straight PROFIBUS-FMS mode, an FMS higher level automatic system can control the ® MOVIDRIVE drive inverter via the process data channel using the communications objects listed in Table 5. The process output data are transferred during this process to the appropriate process output data object by the Write service.
  • Page 36 The PROFIBUS-FMS Interface Fig. 33 shows the structure of the object “1 process output data word (1 PO)”. Octet 0 Octet 1 High PO 1 00155AEN Fig. 33: Structure of the object “1 process output data word (1 PO)” Index: 8289 Object code: 7 (Simple variable)
  • Page 37 The PROFIBUS-FMS Interface Fig. 35 shows the structure of the object “3 process output data words (3 PO)”. Octet 0 Octet 1 Octet 2 Octet 3 Octet 4 Octet 5 High High High PO 1 PO 2 PO 3 00157AEN Fig.
  • Page 38: Min Tsdr" Object

    The PROFIBUS-FMS Interface Fig. 37 shows the structure of the object “2 process input data words (2 PI)”. Octet 0 Octet 1 Octet 2 Octet 3 High High PI 1 PI 2 00159AEN Fig. 37: Structure of the object “2 process input data words (2 PI)” Index: 8293 Object code:...
  • Page 39: Dp Station Diagnosis" Object

    The PROFIBUS-FMS Interface The FMS object “Min Tsdr” can then be used to read or write the min TSDR bus parameter directly. Table 12 shows the definition of the min TSDR object. When changing min TSDR remember that when the drive inverter is powered up again (mains supply and 24 V supply ON/OFF), however, the min TSDR default value will again be operative.
  • Page 40: Download Parameter Block" Object

    The PROFIBUS-FMS Interface The “DP Station Diagnosis” object consists of six octets, structured as shown in Fig. 39. The con- tents of the individual octets conform to DIN E 19245 (Part 3) and are not discussed here. 4.2.5 “Download Parameter Block” Object ®...
  • Page 41: Movilink Cyclic Parameter Channel" Object

    The PROFIBUS-FMS Interface With the WRITE service to the “Download Parameter Block” object, a parameterization mechanism is started in the fieldbus option pcb that successively transfers to the drive inverter all the parame- ters in the user data area of the object. After successfully processing the Download Parameter Block, i.e.
  • Page 42: Movilink Acyclic Parameter Channel" Object

    The PROFIBUS-FMS Interface ® Fig. 42 shows the sequence of parameter access via the cyclic MOVILINK parameter channel. The inverter will only start executing the service when the master has toggled the handshake bit in the parameter channel. To do this, the master has to read the parameter channel at the beginning of the parameter adjustment in order to maintain the present status of the handshake bit in the inverter.
  • Page 43 The PROFIBUS-FMS Interface ® When the drive inverter is parameterized via the acyclic MOVILINK parameter channel, a distinc- tion is made between the following two operations: 1) Parameter channel executes a Write service. 2) Parameter channel executes a Read service. 1) Parameter channel executes a Write service If a Write service is executed via the acyclic parameter channel (e.g.
  • Page 44: Communications Relationship List (Crl)

    The PROFIBUS-FMS Interface 2) Parameter channel executes a Read service If a Read service is executed via the acyclic parameter channel (e.g. Read Parameter, Read Default, etc.), the inverter will enter the read data in the parameter channel together with the service acknowledgement when the service has been executed.
  • Page 45: Parameter Adjustment Return Codes

    Parameter Adjustment Return Codes Parameter Adjustment Return Codes If parameters are adjusted incorrectly, different return codes are sent back from the drive inverter to the higher level automation system, providing detailed information about the cause of the error. These return codes are generally structured according to DIN 19245 Part 2. A distinction is made between the following elements •...
  • Page 46: Internal Communications Error

    Parameter Adjustment Return Codes Internal Communications Error The return code shown in Table 19 is returned if an internal communications error has occurred. It may be that the parameter adjustment service transferred via fieldbus was not executed and should be repeated. If this error recurs the drive inverter must be switched off and then on again to reinitialize the unit.
  • Page 47: Technical Data

    Technical Data Technical Data SEW No. for Profibus Option PCB: 822 724 1 Profibus protocol options: • PROFIBUS-FMS to DIN 19245 Part 2 • PROFIBUS-DP to DIN E 19245 Part 3 • Mixed mode PROFIBUS-FMS/DP (Combislave) Auto-baud detect for: • 9.6 kBaud •...
  • Page 48: Appendix

    Appendix Appendix Appendix A The definition for cable type A for PROFIBUS-DP is set forth in DIN E 19245 Part 3: Parameter: Cable type A PROFIBUS-DP Surge impedance 135 ... 165 Ohm (3 ... 20 MHz) Capacitance per unit length <...
  • Page 49 Appendix CREF Type ATTR LSAP RSAP RADR ACI/CCI MSZY_SI O 3000 max PDU Size: Features supported Supported FMS services Send HiPrio 00 00 10 00 20 00 Read.indication Event-Notification.request* Send LoPrio Rec. HiPrio Rec. LoPrio Table 22: CRL for master-slave, cyclic, with slave initiative, Read CREF Type ATTR...
  • Page 50 Appendix CREF Type ATTR LSAP RSAP RADR ACI/CCI MSAZ max PDU Size: Features supported Supported FMS services Send HiPrio 00 00 00 80 33 06 Read.ind Write.ind Phys.-Read.ind Send LoPrio Phys.-Write.ind Rec. HiPrio Get-OV-long.indication Rec. LoPrio Acknowledge-Event-Notification.ind* Alter-Event-Condition-Monitoring.ind* Table 26: CRL for master-slave, acyclic, with event notification for cyclic connections Though FMS services for event processing which are marked with an asterisk (*) are offered in the ®...
  • Page 51: Index

    Index Index Pin Assignment 8 PLC sample control program for control 24 Process data length 15 PROFIBUS-DP 15 Address, setting the 10 Read Bus termination 9 via DP 29 Return codes 45 Communications relationship list 44 Configuration 15 Station diagnosis 20 1 PD + parameter channel 18 Station diagnosis via DP 39 1 process data word 17...
  • Page 52 We are available, wherever you need us. Worldwide. SEW-EURODRIVE right around the globe is transmission with manufacturing and assem- your competent partner in matters of power bly plants in most major industrial countries. SEW-EURODRIVE GmbH & Co · P.O.Box 30 23 · D-76642 Bruchsal/Germany Tel.

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