hager 4500 Series Installation Instructions Manual
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hager 4500 Series Installation Instructions Manual

Surface vertical rod exit device
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DEVICES COVERED IN THIS DOCUMENT:
4500S Surface Vertical Rod Device
4500SF Fire Exit Surface Vertical Rod Device
Double Door
REV 3
4500S Less Bottom Rod (LBR) Device
4500SF Fire Less Bottom Rod (LBR) Device
APPLICATIONS
TOOLS REQUIRED
Metal
Wood
#7
1/8"
1/4" - 20
26490169
4500 Series Surface Vertical Rod Exit Device
Installation Instructions
Double Door with Rim Device
Wood and Metal
Screws
For wood doors, drill
1/8" hole
Machine Screws
#7 drill, 1/4" - 20 tap
Grade 1
I-ED00792
Sex Bolts
Drill 5/16" thru from device
side. Drill 3/8" from other
side (pull side).
Check building and fire
codes to see if your
application requires the use
of sleeve nuts and bolts.
Page 1 of 11

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Summary of Contents for hager 4500 Series

  • Page 1 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 DEVICES COVERED IN THIS DOCUMENT: 4500S Surface Vertical Rod Device 4500S Less Bottom Rod (LBR) Device 4500SF Fire Exit Surface Vertical Rod Device 4500SF Fire Less Bottom Rod (LBR) Device...
  • Page 2 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 EXIT DEVICE PARTS AND SUB-ASSEMBLIES TOP STRIKE TOP STRIKE (PANIC RATED) (FIRE RATED) MOUNTING BRACKET TOP LATCH ASSEMBLY END CAP TOP LATCH COVER END CAP ROD CONNECTOR BRACKET...
  • Page 3 • The auxiliary fire latch is only for use with the Hager 4500 Series LBR devices. The 4500 Series LBR device comes with a standard top latch strike (4923F), which must be utilized to maintain fire listing.
  • Page 4 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 1. CUT EXIT DEVICE TO LENGTH 2. MARK DOOR AND DRILL MOUNTING HOLES The exit device comes in two models, one sized for a 36” Measure horizontal center line of exit device at 40” from finished door width and one sized for a 48”...
  • Page 5 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 5. INSTALL BOTTOM LATCH MOUNTING BRACKET (FOR LBR DEVICE, GO TO STEP 8) Remove bottom latch cover and mounting bracket from bottom latch 2 7/16" assembly. Apply template to door using edge of door and either top of threshold or finished floor.
  • Page 6 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 7. INSTALL BOTTOM LATCH AND ROD Install bottom latch assembly to bottom latch bracket using provided screw and bottom two slots in bracket (see Figure 1). MOUNTING BRACKET Screw threaded end of bottom rod halfway onto bottom latch assembly (See Figure 2).
  • Page 7 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 8. INSTALL TOP MOUNTING BRACKET Remove top latch cover and mounting bracket from top latch assembly. 2 7/16" Fold and apply template to door using edge of door and face of top stop.
  • Page 8 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 10. INSTALL TOP ROD Thread top rod half-way onto top latch threaded connector (see Figure 1). Use the provided machine screw to attach rod connector onto actuating block, but do not attach top rod and rod connector yet.
  • Page 9 A. Slide the head cover plug in the bottom slot on the exit device head cover. Since the LBR does not use a bottom rod, the hole plug will block off this hole from debris or tampering. B. See 4500 SVR/LBR Installation Instructions (I-ED00792) for further details on the 4500 Series LBR devices. HEAD COVER...
  • Page 10 Required Hardware for cylinder dogging: (1) Mortise cylinder, lengths: 1 1/8”, 1 1/4”, or 1 3/8”, (1) Standard cam, .723” (18 mm), screw center to tip of cam, (1) 11/32” (8.7 mm) stock solid collar, (1) Cash box nut, (1) Hager cylinder dogging kit, No.
  • Page 11 4500 Series Surface Vertical Rod Exit Device Installation Instructions Grade 1 I-ED00792 15. INSTALL AUXILIARY FIRE LATCH (for LBR devices only) The Auxiliary Fire Latch must be installed to maintain fire listing. Refer to Auxiliary Fire Latch Installation Instructions (I-ED00863) for details.

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