Related Manuals for IAC INDUSTRIES Workmaster E Series
Summary of Contents for IAC INDUSTRIES Workmaster E Series
- Page 1 INDUSTRIES WORKMASTER SERIES Part #1 IAC INDUSTRIES 3831 S BULLARD AVE., GOODYEAR, AZ 85338 Phone (714) 990-8997 Fax (714) 990-0557 www.iacindustries.com Workmaster Assembly Instructions REV. (042318P65)
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Page 2: Table Of Contents
Table Of Contents Page # Attention Notes Pre-assembly Check List 5- 6 E Series Bench Assembly 7- 8 E Series with Pedestal Cabinet Assembly C Series 2 Pedestal Cabinet Assembly 5 & 10 TE1 and TE2 Electrical Channel 11- 12 Instrument Shelf / Riser Electrical 13-14 Under shelf Light... -
Page 3: Attention Notes
WARNING: ALL PARTICLE BOARD USED IN IAC INDUSTRIES PRODUCTS ARE SOURCED ONLY FROM VENDORS THAT ARE CARB ATCM PHASE 2 AND TSCA TITLE VI COMPLIANT WITH VALID CERTIFICATES Drilling, Sawing, Sanding or Machining Wood products can expose you to wood dust, a substance known to the state of California to cause cancer. -
Page 4: Pre-Assembly Check List
Your bench has been carefully packed at the factory to prevent damage during shipment. Unpack all parts and examine them for damage. Contact your freight carrier for freight claims information if your order was shipped "freight collect" or "pre-pay and add". Contact IAC Industries at 800 989-1422 if parts are missing. 1/4-20x.75 Hex Head Bolt 1/4 Flat Washer 5/16-18x.75 Hex Head Bolt... - Page 5 Workmaster E Series Bench Assembly: Step 1: Attach beam connector plates to the ends of the bench support beams using the 5/16-18 x .75 hex head bolts and 1/4 flat washers supplied as shown. DO NOT TIGHTEN THE HARDWARE. If you have ordered a TE1 Electrical Channel it installs in the same way as the standard support beam and can be installed in the front or rear beam location.
- Page 6 If you have ordered footrests, drawers, lower shelves or suspended cabinets for this bench please see pages15 thru 26 for assembly instructions. If not the workbench can be turned over for assembly of above the worksurface accessories or it can be put into place. Workmaster E Series with Pedestal Cabinet Assembly:...
- Page 7 1/4-20x.75 Hex Head Bolt 1/4 Flat Washer 5/16-18x.75Hex Head Bolt #14 X 1.00 Screw Beam Connector Plate Item Description Worksurface Pedestal Support Beam Assy (Front) Support Beam Assy (Rear) Leg Ext. 12L Sub-Assy Cabinet Pedestal Sub-Assy HARDWARE KIT #HWR002 Floor Glide 5/16-18 1/4-20x.75 Hex Head Bolt 1/4 Flat Washer Hex Head Bolt 5/16-18...
- Page 8 Step 3: Carefully turn the pedestal cabinet up side down and position it onto the worksurface and align it with the support beams and the inserts in the worksurface. Attach the pedestal cabinet to the support beams using four #14 X 1.00 screws and 1/4 flat washers and attach the worksurface using the 1/4-20 x .75 hex head bolts and 1/4 flat washers as shown.
- Page 9 Workmaster C Series 2 Pedestal Cabinet Assembly: Item Description Worksurface Support Beam Assy Front Support Beam Assy Rear Cabinet Pedestal Sub-Assy HARDWARE KIT #HWR006 1/4-20x3/4” Hex Head Bolt 1/4 Flat Washer Floor Glide 5/16-18 Screw, #14 X 1.00 PPH SMS Black HARDWARE KIT #HWR021 Ratchet Plug Cap Black Step 1:...
- Page 10 Workmaster TE2 Electrical Channel Item Description TE2 Electrical Channel HARDWARE KIT HWR028 1/4-20 X .75 Hex Head Bolt 1/4 Flat Washer Step 1: Remove the 1/4-20 x .50 self-threading phillips screws that are installed in the back of the TE2 Electrical Channel and use them to attach the TE2 mounting brackets as shown.
- Page 11 Workmaster Instrument Shelf Item Description Instrument Shelf Support Beam Assy Front Riser Boxes HARDWARE KIT HWR133 1/4-20 X .75 Hex Head Bolt 1/4 Flat Washer 1/4-20 Hex Head Keps Nut #8 X .375 PHP Screw Plug Cap .875 Dia Black Plug Cap .375 Dia Black Plug Cap .500 Dia Black Step 1:...
- Page 12 Step 3: Carefully turn instrument shelf over and align the holes on the bottom of riser boxes with the inserts in the instrument shelf. Attach the riser boxes with the 1/4-20 x .75 hex head bolts and 1/4 flat washers as shown. Tighten hardware at this time being careful not to over tighten the hardware going into the inserts in the instrument shelf.
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Page 13: Under Shelf Light
WM Undershelf Light Item Description Under shelf Light HARDWARE KIT HWR048 1/4-20 X .625 Phillips Head Screw 1/4 Flat Washer Step 1: Carefully remove the plastic diffuser to expose the inside of the light housing. Step 2: Align the slots in the light housing over the inserts in the underside of the instrument shelf. Thread 2 each 1/4-20 x .625 phillips screws item A with 1/4 flat washers item B in the inserts in the shelf and tighten. - Page 14 Install only the IAC recommended light tubes for these light fixtures. For the 36” light fixture the recommended light tube is F25 T8. For the 48” light fixture the recommended light tube is F32 T8. Install the light tube into the light tube holders located at each end of the light fixture by inserting one of the two pins on each end of the light tube into the channel of light tube holders.
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Page 15: Single Drawer
Single Drawer Item Description Drawer Hanger Bracket HARDWARE KIT HWR015 1/4-20 Hex Keps Nut 1/4 Flat Washer 1/4-20X.75 Hex Head Bolt 1/4-20 Captive Retainer Nut #14 X 1.00 PPH Screw Note: Applies to all drawers and suspended cabinet configurations. It is best to install drawer bracket and drawer(s) while bench in upside down. Step 1: Install rear mounting bracket to worksurface as shown on below using hardware listed above. - Page 16 Step 3: Remove drawer from drawer case by pulling the drawer body out of the case. Locate the slide release tabs. Lift up on the left side tab and press down on the right side tab and pull on drawer body. Step 4: With the drawer removed from the case, place the case over the front beam and the drawer mounting bracket as shown.
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Page 17: Footrest Tube
Workmaster Footrest Tube Item Description Footrest Tube HARDWARE KIT HWR008 Nut, 1/4-20 Unistrut Long Spring Washer, 1/4 ETL Black Washer, 1/4 Flat Black Bolt, 1/4-20 X 1.00 HH Black Step 1: Install the unistrut nut item A into the pedestal leg assembly channel by first aligning the nut with the opening of the channel then pushing it into the pedestal channel compressing the spring. -
Page 18: Ergo Footpan
Workmaster Ergo Footpan Item Description Footrest Pan HARDWARE KIT HWR269 Tube Clamp, 1.000 DIAMETER Black 2 sets Screw, 1/4-20 X 1.125 Socket Head Black Step 1: Install tube clamps item A over the nut plates on the underside of the footpan as shown. Step 2: Install footpan to footrest tube by placing the tube clamps over the tube and attaching it using the tube clamps and 1/4-20 X 1.125 socket head screws as shown. -
Page 19: Footrest Tube One Cabinet
Workmaster Footrest Tube One Cabinet Item Description Footrest Tube One Cabinet HARDWARE KIT HWR108 Bolt, 1/4-20 X .75 HHW Black Washer, 1/4 Flat Black Knob Tri-Wheel 1/4-20 Insert Small Footrest Keeper Black Plastic Weld Stud 1/4-20 X .75 Right Angle Nut 1/4-20 Unistrut Long Spring Bolt, 1/4-20 X 1.00 HHD Black Screw, #14 X 1.00 PPH SMS Black... - Page 20 Install the unistrut nut item F into the pedestal leg assembly channel by first aligning the nut with the opening of the channel then pushing it into the pedestal channel compressing the spring. Rotate the nut clockwise and release the tension on the spring. The unistrut nut can be moved forward and backward to adjust the location of the footrest in relationship to the front of the bench.
- Page 21 Item Description Footrest Tube with 2 Cabinet HARDWARE KIT HWR108 Bolt, 1/4-20 X .75 HHW Black Washer, 1/4 Flat Black Knob Tri-Wheel 1/4-20 Insert Small Footrest Keeper Black Plastic Weld Stud 1/4-20 X .75 Right Angle Screw, #14 X 1.00 PPH SMS Black Cabinet Footrest LMS Bracket Step 1: Install the weld stud item E from the inside into the cabinet footrest LMS bracket item J, and install the footrest...
- Page 22 Install the footrest tube item 1 by inserting one end into one of the footrest keepers item E. Insert the other end of the footrest tube by sliding the footrest keeper far enough along the slot in the bracket so that the tube cab be angled into the keeper.
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Page 23: Lower Metal Shelves
Lower Metal Shelf Item Description Lower Metal Shelf HARDWARE KIT HWR072 1/4-20 X 1.000 Hex Head Bolt 1/4 Fender Washer Unistrut Nut 1/4-20 Step 1: Install the unistrut nuts item E into the pedestal leg assembly channels by first aligning the nuts with the channel then pushing them into the pedestal channel compressing the spring. - Page 24 Workmaster Lower Metal Shelf One Suspended or Pedestal Cabinet Item Description Lower Metal Shelf 1 Suspended Cab HARDWARE KIT HWR146 Bracket, Cab Footrest LMS Screw, #14AB x .625 PPH SMS Black 1/4 Flat Washer Bolt 1/4-20 x 1.00 Hex Head Black Nut, Unistrut 1/4-20 Nut, 1/4-20 Hex Keps Black Weld Stud 1/4-20 X .75 Right Angle...
- Page 25 Step 3: Place the lower metal shelf between the pedestal leg assembly and the cabinet and rest one end on the pedestal cross channel. Lower the opposite end of the lower metal shelf so that the slots at that end can be aligned with the hardware installed in the cabinet footrest LMS bracket.
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Page 26: Lower Metal Shelf Two Cabinets
Workmaster Lower Metal Shelf Two Suspended or Pedestal Cabinets Item Description Lower Metal Shelf 2 Cabinets HARDWARE KIT HWR147 Bracket, Cab Footrest LMS Screw, #14AB X .625 PPH SMS Black 4 1/4 Flat Washer Nut, 1/4-20 Hex Keps Black Stud Weld 1/4-20 X .75 Right Angle Step 1: Install the weld studs item E, 1/4 flat washers item C, and 1/4-20 hex keps nuts item D into the cabinet footrest LMS brackets as shown below on the right. - Page 27 Workmaster Universal CPU Holder Slide-Out Item Description CPU Holder Swivel Adjustable Waterloo HARDWARE KIT HWR307 Bracket CPU holder UNI WSM 3.11H Screw # 14AB x .625 PPH SMS BLACK Screw #8 x .375 PPH “P” BLACK Step 1: Remove CPU holder and the hardware kit included from the box. Using the six zinc plated wood screws included in the hardware kit of the CPU holder attach the CPU holder WSM bracket item A to the underside of your work surface, positioning it so that the CPU holder will not interfere with other items on the bench.
- Page 28 Step 3: Slide the CPU holder assembly into the opening in the slide bracket and secure using the plastic end stop included with the CPU holder hardware. Attach this end stop using the two small black screws #8 x .375 item C.
- Page 29 Workmaster End Panel Item Description Pedestal End Panel HARDWARE KIT HWR061 Screw #14AB x .625 SMS PPH BLACK Screw #10 x .375 PPH BLACK Step 1: Install the end panel into the pedestal by angling it between the pedestal leg tubes and the pedestal bottom support fitting the bottom flange of the end panel to the inside of the bench pedestal.
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Page 30: Modesty Panel
Workmaster Modesty Panel Item Description Modesty Panel HARDWARE KIT HWR030 Cap, Plug .875 DIA Black Heyco #2703 2 Washer, 1/4 Flat Black Bolt, 1/4-20 X .75 HHW Black Screw, #14 X 1.00 PPH SMS Black Note: This instruction can also be used for mounting modesty panels to benches with one and two cabinets. Step 1: Install the modesty panel to the back of the pedestal legs of the bench by using four 1/4-20 x .75 hex head bolts item C and four 1/4 flat washers item B. -
Page 31: Iso Screen Panel
Workmaster Isolation Screen Item Description ISO Screen Panel HARDWARE KIT HWR079 Bolt, 1/4-20 X 1.00 HHW Black Washer, 1/4 Flat Black Grommet Rubber 1.50 ID Well nut 1/4-20 Brass Insert Step 1: Install ISO screen panel by installing four 1/4-20 well nuts item D into the holes in the back of the riser boxes. Step 2: Place the isolation screen panel against the back of the riser boxes with the flanges toward the inside of the worksurface and attach it using the four 1/4-20 X 1.00 bolts item A and the four 1/4 flat washers item B. -
Page 32: Upper Bin Panel
Workmaster Upper Bin Panel Item Description Upper Bin Panel HARDWARE KIT HWR074 Bolt, 1/4-20 X .75 HHW Black Washer, 1/4 Flat Black Nut 1/4-20 Hex Keps Black Step 1: Place the upper bin panel between the two riser boxes aligning the slots in the panel brackets with the holes in the sides of the riser boxes. -
Page 33: Plate Caster Leg Extender Kit
Plate Caster Leg Extender Kit HARDWARE KIT HWR135 For easier installation, it is best to install the plate caster leg extenders while bench in upside down. Note: If this kit is for an excising bench the leg extenders in that bench will have to be removed. Step 1: Slide the plate caster leg extender into the pedestal tube making sure the threaded holes on the plate caster leg extender tube are on the same side as the holes in the pedestal tube. - Page 34 Before Installing the Drawer Body back into the Drawer Housing: Once bench is complete and is in the right side up position you can install your drawer bodies back into the single drawer or cabinets, but before installing the two parts (Drawer body/Drawer Housing) of the drawer assembly together you much do the following: 1.
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Page 35: Worksurface
ESD Grounding HARDWARE KIT HWR014 and HWR016 Note: Do not use power tools for installation of ground cords. Step 1: For ESD worksurfaces and instrument shelves to dissipate static electricity they require the connection of a ground cord to an earth ground. IAC install grounding studs on each rear corner of all ESD worksurfaces and instrument shelves as well as insulation strips between work surface and riser boxes.