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Cal-Royal ALC Series Instructions For Installing

Lever handle sets

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INSTRUCTIONS FOR INSTALLING
ALe SERIES LEVER HANDLE SETS
OUTSIDE
LEVER
I*THRUBOLTS ARE PROVIDED AND RECOMMENDED FOR USE ON HIGH FREQUENCY DOORS,I
THRUBOLTS
Al C SERifS ARE PACKED lJNASSEMBI ED INSIDE
BoX I Of{ CONVENIENCl':: & QUICK INS IAl_LA! ION.
MOUNTING
INSIDE
LOCK BODY
Must use M6x12 If thru
SCREW
MOUNTING
INSIDE
MOUNTING SPRING CAGE
SCREW
bolt not installed, _______ .
INSIDE
LEVER
---. M6X12
INSIDE
ROSE
SUPPORT
SCREWS
PLATE
REMOVE WHITE PAPER
SPACER BEFORE INSTALLING
INSIDE LEVER
,.
DOOR PREPARATION.
(Figure 1,)
HIGH EDGE OF
BEVEL DOOR
TEMPLATE
HEIGHT LINE
5/3'"
SUGGESTED 38"
NOTCH
FROM FLOOR
CROSS BORE
(CENTER LINE
HOLE
2~'
DlA
OF LATCHBOLT)
'CROSSBORE
HOlE21,' DIA
!
BACKET
1,Check loCk lor proper backset and body outside stud bolt
type before drilling.
2.Place paper template (supplied) on door and mark lor holes.
Drill the corss,bore hole, and then the latch hole.
NOTE
Put in notches on
21/8"
corss-bor. hole for steel
door(Reler to lig.2.)
,
1" (FOR 2-318'S.5.)
LATCH HOLE CENTER
DOOR THICKNESS
71S'OIAFOR 2-3/S'B.S.
71S'OR l' FOR 2·3/4' B.S.
71a"OIA. HOLE
/SCREW
N1ilI-- ..... -
LATCH
BOLT
.....
BEVEL
(Figure 2.)
3.Mortise latch unit front 5/32"into door
edge to dimensions shown in flg.2.
4.1nsert latch unit with sleeve if hole
is l' dia, or without sleeve into 7/8" dia.
Make certain that latch bolt bevel laces
direction 01 closing door.
5.Drlll two 1/8" dia. holes and secure
latch unit with combi'screws supplied.
ASA
" STRIKE----tt-
DISASSEMBLE A LOCK
INSIDE
~~~~G
A}
INSIDE
~
1
~~~
..•
~,~~""'"
INSIDE
A -
PLATE
LEVER
1. Disassemble inside lever.
2. Disassemble inside rose assembly and
inside mounting plate.
OUTSIDE
MOUNTING
PLATE
A
OUTSIDE
TRIM
.'
\
CYLINDER
'·ASSEMBLY
KEY
TOOLS REQUIRED
PUSH PIN (PROVIDED)
NO.2 PHILLIPS SCREWDRIVER
1I8-INCH DRILL BIT
3/B-INCH DRILL BIT
DOOR HANDING
INSIDE
lEFT HAND
~~~RrGHTHAND
INSIDE
lEFT HAND _ _ _ _
. .
_ _ _ RIGHT HAND
REVERSE
-~ ~
REVERSE
BEVEL
OUTSIDE
BEVEL
DOOR HANDS DETERMINED FROM OUTSIDE·
"'"
FIT FOR
1-3/8"
DOOR THICKNESS
Outsh;l.e
·m~r.nt,"g
B
I
CENTER LINE
OUTSIDE
TRIM
Catch hole can
not be covered
by rose.
.
.'\,.,
Fohhlckness which
Is 1-3/8':
follow the steps A
or B
for adJusting:
A 1. Screw off 4 small s c r e w s . '
2. Turn outside mounting plate to adjust center line 01 lock body to match
"the centerline of the door. .
3'. Screw 4 small screws back to outside mounting plate for next install I all(ln.1
8 1. Refer to 6A, move outside lever, depress catch, keep turning
I
rose to make it fit for 1-3/8" door.
2.Reler to 68 and 6C, put back outside lever.
CA45
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