Table of Contents
Related Manuals for SEW-Eurodrive MAXOLUTION MAXO-MTS-T005-P-00-B04
Summary of Contents for SEW-Eurodrive MAXOLUTION MAXO-MTS-T005-P-00-B04
- Page 1 *23507268_1217* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MAXOLUTION System Solution Automated Guided Vehicle MAXO-MTS-T005-P-00-B04-04-C-VR0-A-00 Edition 12/2017 23507268/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of contents Table of contents General information........................ 5 About this documentation .................... 5 Structure of the safety notes ................... 5 Rights to claim under limited warranty ................ 6 Exclusion of liability...................... 7 Other applicable documentation .................. 7 Product names and trademarks.................. 7 Copyright notice ...................... 7 Safety notes .......................... - Page 4 Table of contents Maintenance .......................... 40 Inspection and maintenance work ................ 40 Failures ......................... 43 Status and error messages................... 44 Replacing the battery .................... 46 Transport........................ 48 Spare parts ........................ 49 Electronics Service ....................... 49 Technical data......................... 51 Ambient conditions...................... 51 Vehicle .......................... 51 Startup parameters ....................... 52 Dimension sheets ...................... 55 ®...
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Page 5: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible. -
Page 6: Rights To Claim Under Limited Warranty
General information Rights to claim under limited warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic start-up No access to persons with pacemakers Do not ride on vehicle 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de-... -
Page 7: Exclusion Of Liability
General information Exclusion of liability Exclusion of liability Read the information in this documentation, otherwise safe operation is impossible. You must comply with the information contained in this documentation to achieve the specified product characteristics and performance features. SEW‑EURODRIVE as- sumes no liability for injury to persons or damage to equipment or property resulting from non-observance... -
Page 8: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The safety notes refer to the use of the system solution described in this document. This document does not replace the detailed documentation of the products and soft- ware used. -
Page 9: Designated Use
Safety notes Designated use Software specialist Any work with the software may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who have the following qualifications: • Appropriate instruction • Knowledge of this documentation and other applicable documentation •... -
Page 10: Functional Safety
Safety notes Functional safety • Moving obstacles are detected. However, it is possible that the vehicle may not come to a stop in due time. The braking distance is dimensioned for standing obstacles. • Do not step into the travel range of the vehicle. •... -
Page 11: Transport
Safety notes Transport Transport Observe the following information to avoid damage to the product: Before transport • Before you lift the product, read the safety notes on transport. • Always use suitable, sufficiently rated handling equipment. • Observe the ambient conditions of the components included in the product in the SEW‑EURODRIVE documentation or in the documentation of the respective manufacturer for third-party components. -
Page 12: Inspection And Maintenance
Safety notes Inspection and maintenance Mechanical blocking or internal safety functions of the unit can cause a motor stand- still. Eliminating the cause of the problem or performing a reset may result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the drive-con- trolled machine, first disconnect the device from the supply system and discharge it completely. -
Page 13: Vehicle
Vehicle Type designation Vehicle Type designation The type designation of the vehicle contains the following data: ® MAXO MAXOLUTION system solution Mobile transport system 3-wheel drive Load capacity 500 kg Standardized platform No load handling device Lead crystal battery bundle 48 V DC link voltage DC 48 V Energy supply with contact Optical navigation... -
Page 14: Nameplates
Vehicle Nameplates Nameplates 3.3.1 Main nameplate The main nameplate lists information about the product. The following figure shows an example of a main nameplate: Typ: D-76646 Bruchsal Leergewicht: Max. Zuladung: Ernst-Blickle-Str. 42 Max. Geschw.: Versorgungsspg.: Made in Germany MAXOLUTION ® -Projekt-Nr.: 9007219191538955 Type designation... -
Page 15: Structure
Vehicle Structure Structure 3.4.1 Vehicle structure 9007220061939595 Load handling device module (project-specific) Energy module Technology module 3.4.2 Front of the vehicle 18014418711452299 Component Function Caution signs Warning about hazards. WLAN antenna Communication with the higher-level controller. Emergency stop button Stopping the vehicle in case of emergency. Safety laser scanner Detecting persons and objects. - Page 16 Vehicle Structure Component Function Attachment point for the Transporting the vehicle. vehicle 3.4.3 Bottom of the vehicle [10] 18014418711455755 Component Function Travel drive Driving the drive wheel Drive wheel Moving the vehicle LED lights Optical display of the vehicle status Auxiliary wheel Vehicle stability Safety laser scanner...
- Page 17 Vehicle Structure 3.4.4 Back of the vehicle 9007219456717067 Component Function Multi-function button Flashing green lighted pushbutton Acknowledgment button Flashing blue lighted pushbutton Emergency stop button Stopping the vehicle in case of emergency Key switch Keyswitch mode DANGER! Danger due to safety functions that can be bypassed via keyswitch.
- Page 18 Vehicle Structure 3.4.5 Vehicle backside – drawer 20811159691 Component Function ® I/O module I/O system of the MOVI‑PLC Safety relays Safe brake control ® MOVISAFE Processing the signals of all safety components on the vehicle. safety controller ® MOVI‑PLC Vehicle controller WLAN client Communication of the vehicle with the logistics controller Operating Instructions –...
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Page 19: Detailed Drawings
Vehicle Detailed drawings Detailed drawings 3.5.1 Technology module [14] [26] [15] STATUS STATUS STATUS DI 13 14 P1 P2 DI 01 02 03 04 DIO 13 14 P1 P2 DI 01 02 03 04 DIO 13 14 P1 P2 DI 01 02 03 04 SYSFault ENTER DO K1 K2 02 03... -
Page 20: Functional Principle
Vehicle Functional principle 3.5.2 Energy module 21483207051 [1] Measuring transducer Technology module interface [2] Batteries DC/DC converter [3] Load handling device module inter- Relay face Functional principle 3.6.1 Information The following pages illustrate all options. Observe the information applicable to your vehicle according to the type code. -
Page 21: Caution Signs On The Vehicle
Vehicle Caution signs on the vehicle 3.6.5 Referencing RFID The positioning is realized using RFID transponders and a read/write head. The read/ write head detects the RFID transponders embedded in the floor and uses them to de- termine the position. Data matrix code The positioning is realized using a data matrix positioning system. - Page 22 Vehicle Load handling device interfaces CANBus Terminal Function 3X3.1 CAN ground 3X3.2 CAN high 3X3.3 CAN low Safe inputs/outputs Terminal Function 3X0.1 – 3X0.8 DI 1 – 8 (8 inputs) 3X0.9 – 3X0.12 DIO 1 – 4 (4 inputs/outputs) 3X0.13 – 3X0.14 DO 2 (2 outputs) Emergency stop button Terminal...
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Page 23: Warning And Safety Devices
Warning and safety devices Safety concept Warning and safety devices Safety concept INFORMATION Do not perform any changes to the safety concept. Changes require a new validation and a new conformity procedure. The safety concept of the system solution is based on the principle of functional safety and is realized using the following safety technology: •... -
Page 24: Safety Laser Scanner
Warning and safety devices Safety laser scanner Application Safety function Description Emergency stop SS2c (Safe Stop 2) Several emergency stop buttons allow for switching off all travel, conveying, and hoist movements. SBC (Safe Brake Control), STO (Safe Torque Off) Safety switching strip evalu- SBC (Safe Brake The safety switching strip is used for switching off ation... -
Page 25: Emergency Stop Button
Warning and safety devices Emergency stop button For further information, refer to the following documentation: • Operating instructions of the safety laser scanner Warning zone If a safety laser scanner recognizes an obstacle in the warning zone, the vehicle breach speed is reduced. -
Page 26: Optical And Acoustic Warning Signals
Warning and safety devices Optical and acoustic warning signals 4.4.1 Starting the vehicle after an emergency stop To restart the vehicle in automatic mode after an emergency stop, proceed as follows: ü The hazardous situation is eliminated. 1. Unlock the activated emergency stop button. ð... -
Page 27: Key Switch
Warning and safety devices Key switch 4.5.2 Horn The vehicle is equipped with a horn, to warn persons near the vehicle. After the vehicle has been reset in the event of emergency stop or actuation of the safety switching strip, the vehicle gives an acoustic warning signal and starts moving again after a waiting time of 2 seconds. -
Page 28: Operation
Operation Notes on safe operation Operation Notes on safe operation WARNING Risk of crushing if persons are present in the assembly areas when the vehicle enters. Severe or fatal injuries. • Do not sit or stand in the vehicle entry area. WARNING An insufficient stopping distance may lead to collision, e.g. -
Page 29: Operating Modes Of The Vehicle
Operation Operating modes of the vehicle CAUTION Danger due to insufficient floor quality. Serious injuries. • Operate the vehicle only on floors that ensure sufficient traction of the vehicle. • Keep the travel section clean and dry. NOTICE Risk of collision with obstacles that the safety laser scanner does not detect. Damage to the vehicle and/or parts of the system. -
Page 30: Control Elements On The Vehicle
Operation Control elements on the vehicle Control elements on the vehicle The control elements may have various functions assigned, depending on the operat- ing mode and location of the vehicle within the track. 5.3.1 Multi-function button The multi-function button (green) has the following functions: •... - Page 31 Operation DOP operator panel 5.6.1 Initial screen If the power supply of the vehicle is switched on, the DOP interface shows important status information of the vehicle: 21228349067 Meaning Currently selected part data Current position • Address of the last successfully read transponder/data matrix code •...
- Page 32 Operation DOP operator panel Color Meaning Yellow The safety controller has stopped the vehicle (e.g. caused by safety zone breach or emergency stop). The vehicle is not ready to move due to a fault. 5.6.2 Menu and navigation bar Tap onto the initial screen to switch to the menu level. A window opens with the menu and the navigation bar: 21283259915 Meaning...
- Page 33 Operation DOP operator panel 5.6.3 Automatic mode In the "automatic mode" menu item, the following elements are available: 21286286603 Meaning Information on the used program. Part data Current velocity Resume automatic mode To identify the position, the following values are displayed: •...
- Page 34 Operation DOP operator panel 5.6.4 Manual mode In the "manual mode" menu item, the following elements are available: 9007219365621131 Meaning Select the track direction: • • Straight forward • The selection must correspond to the track guidance ([2] or [4]) for the vehicle to move in the desired direction of travel.
- Page 35 Operation DOP operator panel ð The multi-function button is lit if you execute the function by continuously push- ing the button. 2. Push the multi-function button (push and hold) to execute the travel command. Measure when leaving track guidance If the vehicle leaves track guidance unintentionally, proceed as follows: ü...
- Page 36 Operation DOP operator panel Color Meaning Green Fault-free communication to component. A fault occurred at the component. Status In the "status" menu item, the following elements are available: 21284733963 Meaning Displays the active settings for track guidance Status code/fault code of the vehicle. For further information about the codes, refer to the documentation of the devices.
- Page 37 Operation DOP operator panel Position In the "position" menu item, the following elements are available: 21284851083 Meaning Displays the relative position: • Last transponder: Address of the last successfully read transponder/data matrix code • Distance: Distance (mm) that the vehicle travelled after the last position was read.
- Page 38 Operation DOP operator panel Version information In the "Version information" menu item, the following elements are available: 21669909259 Meaning Shows the used software products Software version Safety In the "Safety" menu item, the following elements are available: 9007219329108107 Meaning Displays the current status of the safety functions. Operating Instructions –...
- Page 39 Operation DOP operator panel Meaning Displays the current status of the safety functions for stopping the vehicle in hazardous situations. Displays if brake diagnostics is required: • LED red: required. • LED gray: not required. Displays the current status of the brake diagnostics: •...
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Page 40: Maintenance
Maintenance Inspection and maintenance work Maintenance Inspection and maintenance work 6.1.1 Requirements Qualification requirements The work steps at the system solution described in the following chapters may only be performed by trained and authorized employees. For this reason, SEW‑EURODRIVE demands that the following minimum qualification requirements are met, according to the roles of the employees: Role Qualification... - Page 41 Maintenance Inspection and maintenance work 6.1.2 Inspection (operators) The operator is responsible for the following inspection work: 1 day Clean the vehicle cover. Use teflon spray for dirt-repellent surfaces. Check the caution signs at the vehicle for damages and dirt. The safety notes attached to the vehicle must be complete and legible.
- Page 42 Check if the non-driven wheels run smoothly. Visual inspection of motors and gear units. 6.1.4 Inspection and maintenance (SEW-EURODRIVE) SEW‑EURODRIVE performs the following inspection and maintenance works: 1 year Visually check the cabling and power supply chains (in drawer).
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Page 43: Failures
Maintenance Failures Failures Fault Possible cause Measure Oil leaking from vehicle. Gear unit leaking. Contact SEW‑EURODRIVE. • Improve the electrical Touching the vehicle or the Static charge of the vehicle discharge capacity of load carriers might result in due to insufficient electrical the floor. -
Page 44: Status And Error Messages
Maintenance Status and error messages The following table lists measures to acknowledge a failure at the vehicle: State Control element Measure Fault present. Acknowledgment button (blue): Eliminate fault. lights up Unlock the emergency stop button if it has been pushed during a failure. - Page 45 Maintenance Status and error messages Code Meaning Description Stop due to higher-level The vehicle is stopped by the higher-level con- controller. troller. Waiting for command. The vehicle is in automatic mode and waits for a command. Manual mode The vehicle is in manual mode. Target transponder The vehicle has reached the target position.
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Page 46: Replacing The Battery
Maintenance Replacing the battery Code Meaning Possible cause Measure Track not detected The selected track sensor does • Position the vehicle on the track correctly. not detect a track. • Select the correct track sensor. • Look for damages or dirt on the optical track. - Page 47 Maintenance Replacing the battery 4. Remove the cover plate of the vehicle. 9007220212218507 Fuse Battery 5. Remove the fuses. DANGER! Danger due to arcing. Severe injuries and damage to property. Dis- connect the batteries in the correct sequence. Do not disconnect the cables from the vehicle, but directly from the battery.
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Page 48: Transport
Maintenance Transport Transport WARNING Hazard from suspended load. Severe or fatal injuries. • Do not stand under the load. • Secure the area where loads can fall down. • Use all lifting eyebolts. • Align the lifting eyebolts with the direction of tension. •... -
Page 49: Spare Parts
Maintenance Spare parts 5. Place the vehicle in the supplied transport box. 21457645067 6. Secure the vehicle against rolling away. Spare parts Component Part number Label "Do not ride on vehicle" 19112955 Label "CAUTION hand injuries" 19112998 Lifting eyebolt for attachment point 19085427 Electronics Service Contact the SEW‑EURODRIVE Electronics Service in Bruchsal if a malfunction cannot... - Page 50 Maintenance Electronics Service • Any unusual events preceding the problem, etc. • Name of the affected vehicle Operating Instructions – Automated Guided Vehicle...
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Page 51: Technical Data
Technical data Ambient conditions Technical data Ambient conditions Data Value Floor quality According to DIN 18560 Floor screeds in building construction – Part 7: Heavy duty floor screeds (industrial screeds) Floor leakage resistance < 10 Ω Ambient temperature during operation + 5 – + 40 °C Ambient temperature during storage + 10 – + 40 °C Climate class according to EN 60721‑3‑3 Class 3K3, no condensation Vibration and shock load during operation According to EN 61800-5-1... -
Page 52: Startup Parameters
Technical data Startup parameters 7.2.3 Vehicle with energy module (170 Ah) Data Value Dimensions (L × W × H) 845 × 600 × 635 mm Mass entire vehicle without load 380 kg Maximum payload 370 kg Electric charge 170 Ah Travel time without charging ≈ 13 h Startup parameters ® The following table lists the parameters for startup via the MOVITOOLS MotionStudio software: Window... - Page 53 Technical data Startup parameters Window Parameter Value Maximum transponder spa- 0 mm (project-specific) cing Geometry/sensors Center distance 530 mm ® MOVITRANS sensor front Deactivated Distance from front sensor – to axis ® MOVITRANS sensor back Deactivated Distance from rear sensor – to axis Front optical sensor Activated Reverse assembly...
- Page 54 Technical data Startup parameters Window Parameter Value Diagnostic mode Forwards/backwards Test distance "Brake 50 mm opens" Test time 2000 ms Test torque "Level 1" 2.4 Nm Test torque "Level 2" 2.4 Nm Maximum deviation 90° Operating Instructions – Automated Guided Vehicle...
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Page 55: Dimension Sheets
Technical data Dimension sheets Dimension sheets The following drawing shows the dimensions of the vehicle with 55 Ah battery capa- city. The height of vehicles with other battery capacities varies as specified in the tech- nical data. 9007219456721675 Operating Instructions – Automated Guided Vehicle... -
Page 56: Maxolution
Fax +91 44 37188811 Mambakkam Village saleschennai@seweurodriveindia.com Sriperumbudur - 602105 Kancheepuram Dist, Tamil Nadu Italy Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Via Bernini,14 Fax +39 02 96 79 97 81 20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it... - Page 57 ® MAXOLUTION Competence Center Sweden Jönköping SEW-EURODRIVE AB Tel. +46 36 34 42 00 Gnejsvägen 6-8 Fax +46 36 34 42 80 553 03 Jönköping http://www.sew-eurodrive.se Box 3100 S-550 03 Jönköping jonkoping@sew.se Lyman SEW-EURODRIVE INC. Tel. +1 864 439-7537 1295 Old Spartanburg Highway Fax +1 864 439-7830 P.O.
- Page 60 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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