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SEW-Eurodrive MOVIMOT advanced DRN DBC Series Product Manual
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SEW-Eurodrive MOVIMOT advanced DRN DBC Series Product Manual

SEW-Eurodrive MOVIMOT advanced DRN DBC Series Product Manual

Mechatronic drive unit
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*31985564_0225*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Mechatronic Drive Unit
®
MOVIMOT
advanced DBC
DRN..DBC.., DR2C..DBC.. (Binary)
Edition 02/2025
31985564/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT advanced DRN DBC Series

  • Page 1 *31985564_0225* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Mechatronic Drive Unit ® MOVIMOT advanced DBC DRN..DBC.., DR2C..DBC.. (Binary) Edition 02/2025 31985564/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...
  • Page 3 Table of Contents Table of Contents General information ........................  7 About this documentation .................... 7 Other applicable documentation .................. 7 Structure of the safety notes ................... 7 Decimal separator in numerical values ................ 9 Rights to claim under limited warranty ................ 9 Recycling, reprocessing, reuse.................. 9 Product names and trademarks.................. 9 Copyright notice ...................... 9 ®...
  • Page 4 Table of Contents 4.17 Maintenance switch ...................... 99 4.18 Technical data of the brake................... 99 4.19 Surface protection....................... 100 4.20 Screw fittings....................... 102 4.21 Guard bracket ...................... 104 4.22 Connection cables ...................... 105 4.23 Overhung loads...................... 107 4.24 Mounting positions ...................... 107 4.25 Dimension drawings of the drive unit ................ 108 4.26 Dimension drawings of connectors at the electronics cover ........ 153 4.27...
  • Page 5 Table of Contents Example nameplate and type designation of connection unit........ 245 Markings ........................ 246 7.10 FS logo description ..................... 247 Mechanical installation ......................  248 Installation notes ...................... 248 Required tools and resources .................. 248 Installation tolerances for motor shaft ends .............. 248 Tolerances for torque ratings .................. 249 Installation requirements..................... 249 Setting up the drive unit .................... 250 Tightening torques ...................... 254...
  • Page 6 IT security guidelines for secure waste disposal............ 494 12.15 Waste disposal...................... 496 Inspection and maintenance ....................  497 13.1 Determining the operating hours................. 497 13.2 Inspection and maintenance intervals................. 498 13.3 Inspection and maintenance work ................ 499 Contacting SEW-EURODRIVE....................  509 Index ............................  510 ® Product Manual – MOVIMOT advanced DBC...
  • Page 7 General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
  • Page 8 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.
  • Page 9 General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.
  • Page 10 ® Safety notes for MOVIMOT advanced Preliminary information ® Safety notes for MOVIMOT advanced Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation.
  • Page 11 If you need support with the configuration, contact SEW‑EURODRIVE Service. You can obtain information about the latest security-related problems via e-mail (cert@sew-eurodrive.com) or by visiting the Product Security Management website (http://go.sew/psm). You will find various contact options there for reporting security- related problems.
  • Page 12 ® Safety notes for MOVIMOT advanced Designated use 2.4.2 IT security of the environment For drive and control components that are integrated in a network (e.g., fieldbus, WLAN or Ethernet network), settings can even be made from more remote locations. This brings with it the risk of a parameter change not visible externally resulting in un- expected, but not uncontrolled system behavior and this may impact negatively on op- erational safety and reliability, system availability or data security.
  • Page 13 ® Safety notes for MOVIMOT advanced Functional safety technology • Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation. • Use in applications with impermissibly high mechanical vibration and shock loads. • Use at an elevation of more than 3800 m above sea level. The product can be used at altitudes above 1000 ...
  • Page 14 ® Safety notes for MOVIMOT advanced Transportation Transportation Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.
  • Page 15 ® Safety notes for MOVIMOT advanced Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.8.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 16 ® Safety notes for MOVIMOT advanced Creating a safe working environment The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.
  • Page 17 ® Safety notes for MOVIMOT advanced Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.
  • Page 18 ® Safety notes for MOVIMOT advanced Startup/operation 2.12 Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in the associated product manual. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Never plug or unplug connectors while they are energized.
  • Page 19 Product description System overview of MOVI-C® for decentralized installation Product description System overview of MOVI-C® decentraliz installation ® System overview of MOVI-C for decentralized installation Consistent – connected – complete ® The basis of the new product portfolio is the MOVI-C decentralized drive electronics.
  • Page 20 Product description System overview of MOVI-C® for decentralized installation Drive units without decentralized inverter ® MOVIGEAR classic MGF..-DSM-C 8 – 400 Nm continuous output torque motor 475 Nm maximum short-time torque motor ® ® Can be combined with all MOVI-C inverters (e.g. MOVIMOT flexible) Drive units with decentralized inverters ®...
  • Page 21 Product description System overview of MOVI-C® for decentralized installation 3.1.2 Technical data ® MOVI-C decentralized inverter ® MOVI-C decentralized inverter (electronics cover) Description Decentralized inverter for mounting to: ® • MOVIGEAR performance ® • MOVIMOT advanced ® • MOVIMOT performance ®...
  • Page 22 Product description System overview of MOVI-C® for decentralized installation ® MOVIGEAR classic ® MOVIGEAR classic (≙ IE5) Description Drive unit consisting of gear unit and synchronous motor (can be combined with electronics close to the motor or control cab- ® inet technology from the MOVI-C modular automation system).
  • Page 23 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DR2C..A motor ® MOVIMOT advanced with DR2C..A motor (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • 0.69 kW – 6.80 kW Power rating •...
  • Page 24 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DRN.. motor ® MOVIMOT advanced with DRN.. Motor (≙ IE3) Description Drive unit consisting of gear unit, asynchronous motor and de- centralized inverter • With star connection: 0.37 kW – 7.5 kW Power rating •...
  • Page 25 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT performance ® MOVIMOT performance (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • Size 1: 0.75 – 1.88 kW Power rating • Size 2: 3.14 kW – 4.19 kW Overload capacity Up to 300% Drive data Torque range...
  • Page 26 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT flexible ® MOVIMOT flexible (motors up to IE5) Description Decentralized inverter Output power of • Size 1 without cooling fins: 0.55 – 1.1 kW asynchronous • Size 1 with cooling fins: 1.5 kW – 2.2 kW motor •...
  • Page 27 Product description MOVIMOT® advanced drive units at a glance MOVIMOT® advanced drive units at a glance ® MOVIMOT advanced drive units at a glance ® 3.2.1 MOVIMOT advanced with DR2C.. motors and axis-parallel gear units The following table shows an overview of the most important technical data of ®...
  • Page 28 Product description MOVIMOT® advanced drive units at a glance ® 3.2.2 MOVIMOT advanced with DR2C.. motors and right-angle gear units The following table shows an overview of the most important technical data of ® MOVIMOT  advanced drive units with right-angle gear units: Drive unit K..DR2C../D..
  • Page 29 Product description MOVIMOT® advanced drive units at a glance ® 3.2.3 MOVIMOT advanced with DRN.. motors and axis-parallel gear units The following table shows an overview of the most important technical data of ® MOVIMOT  advanced drive units with axis-parallel gear units: Drive unit RX..DR../D..
  • Page 30 Product description MOVIMOT® advanced drive units at a glance ® 3.2.4 MOVIMOT advanced with DRN.. motors and right-angle gear units The following table shows an overview of the most important technical data of ® MOVIMOT  advanced drive units with right-angle gear units: Drive unit K..DR../D..
  • Page 31 Product description Motor assignment of MOVIMOT® advanced Motor assignment of MOVIMOT® advanced ® Motor assignment of MOVIMOT advanced ® 3.3.1 Motor assignment of MOVIMOT advanced DR2C.. Speed class 2000 min ® The following table shows the available assignment variants of MOVIMOT  advanced with energy-efficient motor DR2C..: Motor type...
  • Page 32 Product description Motor assignment of MOVIMOT® advanced Speed class 3000 min ® The following table shows the available assignment variants of MOVIMOT  advanced with energy-efficient motor DR2C..: Motor type Decentralized inverter (electronics cover) Size 1 Size 1 without cooling fins with cooling fins 2.0 A 2.5 A 3.2 A...
  • Page 33 Product description Motor assignment of MOVIMOT® advanced ® 3.3.2 Motor assignment of MOVIMOT advanced DRN.. ® The following table shows the available assignment variants of MOVIMOT advanced with a DRN.. asynchronous motor: Motor type Decentralized inverter (electronics cover) Size 1 Size 1 without cooling fins with cooling fins...
  • Page 34 Technical data General information Technical data General information 4.1.1 Power and torque ratings The power and torque ratings listed in this documentation refer to mounting position M1 and similar mounting positions in which the input stage is not completely sub- merged in oil.
  • Page 35 Technical data General technical data MOVIMOT® advanced General technical data MOVIMOT® advanced ® General technical data MOVIMOT advanced Interference immunity EN 61800-3, 2. environment (industrial environment) Interference emission EN 61800-3 category C3 No EMC category is specified for IT systems. Ambient temperature See chapter "Environmental conditions"...
  • Page 36 Technical data Environmental conditions Proof of mechanical strength See chapter "Environmental conditions" Mass See chapter: • "Motor, electronics cover, 2000 minˉ¹, size 1" (→ 2 40) • "Motor, electronics cover, 3000 minˉ¹, size 1" (→ 2 42) • "Motor, electronics cover, 2000 minˉ¹, size 2" (→ 2 45) • "Motor, electronics cover, 3000 minˉ¹, size 2" (→ 2 46) 1) Depending on the configuration.
  • Page 37 Technical data Environmental conditions 4.3.4 Chemically active substances Extended storage Weatherproof IEC 60721-3-1 class 1C2 Deviating from the standard: no corrosive gases, no salt mist Transport Weatherproof IEC 60721-3-2 class 2C2, no sea water Deviating from the standard: no corrosive gases, no salt mist Operation Stationary use, weatherproof ISO 9223 class C3...
  • Page 38 Technical data Technical data MOVIMOT® advanced DR2C.. Technical data MOVIMOT® advanced DR2C.. ® Technical data MOVIMOT advanced DR2C.. 4.4.1 Size 1 Input (2000 minˉ¹ speed class) ® MOVIMOT advanced DR2C.. 71MS4A/D.. 71MSA4/D.. 71MA4/D.. 71MA4/D.. Electronics cover (inverter) ..0020..0025..0025..0032.. Nominal line voltage AC 3 × AC 380 –...
  • Page 39 Technical data Technical data MOVIMOT® advanced DR2C.. Input (3000 minˉ¹ speed class) ® MOVIMOT advanced DR2C.. 71MSA4/D.. 71MA4/D.. 71MA4/D.. 80MKA4/D.. Electronics cover (inverter) ..0032..0040..0055..0055.. Nominal line voltage AC 3 × AC 380 – 500 V line (according to EN 50160) Nominal line current AC 2.9 A 3.5 A 4.4 A...
  • Page 40 Technical data Technical data MOVIMOT® advanced DR2C.. Electronics cover (inverter) size 1 ® MOVIMOT advanced DR2C.. 71MS4A/D.. 71MA4/D.. 71MA4/D.. 71MA4/D.. 80MKA4/D.. Electronics cover (inverter) ..0020..0025..0032..0040..0055.. Nominal output current 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A N_inverter electronics cover = 4 kHz, V  = 400 V line...
  • Page 41 Technical data Technical data MOVIMOT® advanced DR2C.. ® MOVIMOT advanced DR2C.. 71MSA4/D.. 71MSA4/D.. 71MA4/D.. 71MA4/D.. Electronics cover (inverter) ..0020..0025..0025..0032.. Brake type Braking torque 7 Nm 7 Nm 10 Nm 10 Nm Inertia Without brake 5.43 5.43 7.33 7.33 With brake 6.73...
  • Page 42 Technical data Technical data MOVIMOT® advanced DR2C.. Motor, electronics cover size 1 speed class 3000 minˉ¹ ® MOVIMOT advanced DR2C.. 71MSA4/D.. 71MA4/D.. 71MA4/D.. 80MKA4/D.. Electronics cover (inverter) ..0032..0040..0055..0055.. Nominal output current of the electron- 3.2 A 4.0 A 5.5 A 5.5 A ics cover Nominal power...
  • Page 43 Technical data Technical data MOVIMOT® advanced DR2C.. 4.4.2 Size 2 Input (2000 minˉ¹ speed class) ® MOVIMOT advanced DR2C.. 90SA6/D.. 90SA6/D.. 90LA6/D.. 100LSA6/D.. 100LA6/D.. Electronics cover (inverter) ..0070..0095..0125..0160..0160.. Nominal line voltage AC 3 × AC 380 – 500 V line (according to EN 50160) Nominal line current AC 6.1 A...
  • Page 44 Technical data Technical data MOVIMOT® advanced DR2C.. Electronics cover (inverter) size 2 ® MOVIMOT advanced DR2C.. 90SA6/D.. 90SA6/D.. 90LA6/D.. 100LSA6/D.. Electronics cover (inverter) ..0070..0095..0125..0160.. Nominal output current 7.0 A 9.5 A 12.5 A 16.0 A N_inverter electronics cover = 4 kHz, V  = 400 V line Apparent output power...
  • Page 45 Technical data Technical data MOVIMOT® advanced DR2C.. Motor, electronics cover size 2 speed class 2000 minˉ¹ ® MOVIMOT advanced DR2C.. 90SA6/D.. 90SA6/D.. 90LA6/D.. 100LSA6/D.. 100LA6/D.. Electronics cover (inverter) ..0070..0095..0125..0160..0160.. Nominal output current of the electron- 7.0 A 9.5 A 12.5 A 16.0 A...
  • Page 46 Technical data Technical data MOVIMOT® advanced DR2C.. Motor, electronics cover size 2 speed class 3000 minˉ¹ ® MOVIMOT advanced DR2C.. 90SA6/D.. 90SA6/D.. 90SA6/D.. 90SA6/D.. 90LA6/D.. Electronics cover (inverter) ..0070..0095..0125..0160..0160.. Nominal output current of the electron- 7.0 A 9.5 A 12.5 A 16.0 A...
  • Page 47 Technical data Technical data MOVIMOT® advanced DR2C.. 4.4.3 Derating factors Derating depending on the ambient temperature The following figure shows the I reduction depending on the ambient temperature: Ambient temperature in °C 25580747147 reduction: 3% I per K at 40 °C to 60 °C Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12)
  • Page 48 Technical data Technical data MOVIMOT® advanced DR2C.. Notes INFORMATION Derating is based on typical operating conditions with a supply voltage of 24  V (sensor supply, input voltage of STO input). 4.4.4 Current-carrying capacity of terminals Current carrying capacity of terminals Line terminals 24 A (max.
  • Page 49 Technical data Technical data MOVIMOT® advanced DRN.. Technical data MOVIMOT® advanced DRN.. ® Technical data MOVIMOT advanced DRN.. 4.5.1 Size 1 Input (connection type: W) ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/D.. Electronics cover (inverter) ..0020..0020..0025..
  • Page 50 Technical data Technical data MOVIMOT® advanced DRN.. Electronics cover (inverter) size 1 ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. Electronics cover (inverter) ..0020..0025..0032..0040..0055.. Nominal output current 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A N_inverter electronics cover = 4 kHz, V  = 400 V line...
  • Page 51 Technical data Technical data MOVIMOT® advanced DRN.. Motor 230/400V, 50Hz (connection type: W, operating point of motor 400 V/50 Hz), speed setting range 1:10, electronics cover size 1 ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/D.. Electronics cover (inverter) ..0020..0020..
  • Page 52 Technical data Technical data MOVIMOT® advanced DRN.. Motor 230/400V, 50Hz (connection type: m, operating point of motor 400 V/100 Hz), speed setting range 1:20, electronics cover size 1 ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. Electronics cover (inverter) ..0020..0025..0032..
  • Page 53 Technical data Technical data MOVIMOT® advanced DRN.. Motor characteristics For motor/inverter characteristic curves, refer to the SEW‑EURODRIVE website. Motor 230/400 V, 50 Hz (connection type: W ) The following image shows the characteristic curves of the 230/400 V, 50 Hz motor in W connection type: 1000 1500 2000...
  • Page 54 Technical data Technical data MOVIMOT® advanced DRN.. Motor 230/400 V, 50 Hz (connection type: m ) The following image shows the characteristic curves of the 230/400 V, 50 Hz motor in m connection type: 1000 1500 2000 2500 3000 3500 Motor speed min 9007236250922891 [1] M S1 [2] M dynamic Brake chopper and braking resistor...
  • Page 55 Technical data Technical data MOVIMOT® advanced DRN.. 4.5.2 Size 2 Input (connection type: W) ® MOVIMOT advanced DRN.. 100L4/D.. 112M4/D.. 132S4/D.. 132M4/D.. Electronics cover (inverter) ..0070..0095..0125..0160.. Nominal line voltage AC 3 × AC 380 – 500 V line (according to EN 50160) Nominal line current AC 6.7 A 7.3 A...
  • Page 56 Technical data Technical data MOVIMOT® advanced DRN.. Electronics cover (inverter) size 2 ® MOVIMOT advanced DRN.. 100L4/D.. 112M4/D.. 132S4/D.. 132M4/D.. Electronics cover (inverter) ..0070..0095..0125..0160.. Nominal output current 7.0 A 9.5 A 12.5 A 16.0 A N_inverter electronics cover = 4 kHz, V  = 400 V line Apparent output power...
  • Page 57 Technical data Technical data MOVIMOT® advanced DRN.. Motor 230/400V, 50Hz (connection type: W, operating point of motor 400 V/50 Hz), speed setting range 1:10, electronics cover size 2 ® MOVIMOT advanced DRN.. 100L4/D.. 112M4/D.. 132S4/D.. 132M4/D.. Electronics cover (inverter) ..0070..0095..0125..0160..
  • Page 58 Technical data Technical data MOVIMOT® advanced DRN.. Motor 230/400V, 50Hz (connection type: m, operating point of motor 400 V/100 Hz), speed setting range 1:20, electronics cover size 2 ® MOVIMOT advanced DRN.. 100LS4/D.. 100L4/D.. 112M4/D.. 132S4/D.. Electronics cover (inverter) ..0070..0095..0125..0160..
  • Page 59 Technical data Technical data MOVIMOT® advanced DRN.. 4.5.3 Derating factors Derating depending on the ambient temperature The following figure shows the I reduction depending on the ambient temperature: Ambient temperature in °C 25580747147 reduction: 3% I per K at 40 °C to 60 °C Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12)
  • Page 60 Technical data Technical data MOVIMOT® advanced DRN.. Notes INFORMATION Derating is based on typical operating conditions with a supply voltage of 24  V (sensor supply, input voltage of STO input). 4.5.4 Current-carrying capacity of terminals Current carrying capacity of terminals Line terminals 24 A (max.
  • Page 61 Technical data Electronics data Electronics data 4.6.1 DC 24 V supply Input for the independent backup voltage supply of the electronics DC 24 V input 24V_IN = DC 24 V -10%/+20% according to EN 61131-2 0V24_IN Project planning INFORMATION When the external backup voltage supply is used, the external backup voltage supply takes over the entire 24 V supply of the device.
  • Page 62 Technical data Electronics data Example The drive unit has the following consumer: • Basic requirement of electronics cover size 1 (-210 mA). ® • MOVILINK DDI encoder (-120 mA) • Keypad (-50 mA), • The STO is internally jumpered in the inverter (-20 mA). Without an external 24 ...
  • Page 63 Technical data Electronics data 4.6.3 Digital inputs Digital inputs Number of inputs Input type PLC-compatible according to EN 61131‑2 (digital inputs type 3) DI01 – DI04: R ≈ 4.5 kΩ, sampling cycle ≤ 2 ms DI03/DI04: HTL encoder connection for counter function, maximum 120 kHz DI03: Master frequency input, maximum 120 kHz Signal level DC +11 to +30 V...
  • Page 64 Technical data Encoder Encoder 4.7.1 Technical data of encoder option ® For MOVIMOT advanced, encoders are only available in combination with the DFC and DSI communication variants, but not for the DBC and DAC communication vari- ants. /EI8Z /EK8Z /AK8Z /EK9Z Encoder ability class Medium class...
  • Page 65 Technical data Interfaces /EI8Z /EK8Z /AK8Z /EK9Z Degree of protection in accor- IP66 dance with EN 60529 Corrosion and surface protec- KS, OS1 – OS4, OSG tion Installation altitude ≤ 3866 m Explosion protection – Functional safety – 1) Observe the restrictions of the ambient temperature and potential derating of the respective motor/inverter or of the brake and en- coder design when used at an increased ambient temperature and/or depending on the installation altitude.
  • Page 66 Technical data Technical data – functional safety Technical data – functional safety 4.9.1 STO safety sub-function The following table shows the technical data of the STO safety sub-function. The safe digital inputs F_STO_P1 and F_STO_P2 correspond to type 3 according to IEC 61131‑2.
  • Page 67 Technical data Technical data – functional safety 4.9.2 Characteristic safety values STO Characteristic values EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard Safety Integrity Level SIL 3 Performance level e/category 3 basis Probability of dangerous fail- 2.5 × 10 ure per hour (PFH value) Service life 20 years, after which the component must be replaced with a new one. Proof test interval >...
  • Page 68 Technical data TSM memory module 4.10 TSM memory module The TSM memory module is the only memory of the decentralized inverter. Therefore, all data and settings are saved on this memory module. The data and settings that were loaded onto the device at the time of delivery (delivery state or optional cus- tomer-specific parameterization /P "Parameters ex works") are also saved on the memory module.
  • Page 69 Technical data CBG.. keypads and accessories 4.11 CBG.. keypads and accessories 4.11.1 CBG11A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 70 Technical data CBG.. keypads and accessories Technical data CBG11A keypad Part number 28233646 Ambient temperature 0 – 60 °C Degree of protection IP40 according to EN 60529 Power consumption 0.6 W Dimensions in mm (W × H × D) 45 × 100 × 20 Display dimensions in mm (W × H) 28.5 ×...
  • Page 71 Technical data CBG.. keypads and accessories 4.11.2 CBG21A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 72 Technical data CBG.. keypads and accessories Technical data CBG21A keypad Part number 28238133 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 73 Technical data CBG.. keypads and accessories 4.11.3 CBG22A local keypad Description The full-text display of the local keypad enables a convenient display of customer-spe- cific information texts of the higher-level controller. It also enables the operator to per- form diagnostics and manual operation. The local keypad has a mini USB interface with gateway function.
  • Page 74 Technical data CBG.. keypads and accessories Technical data CBG22A local keypad Part number 28277554 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 75 Technical data CBG.. keypads and accessories 4.11.4 Wall mounting CBM22A/K-20 Description The CBM22A/K-2.0 wall mounting is used to mount the CBG11A, CBG21A, or CBG22A keypads. With the integrated key switch, you can activate the functions in conjunction with the CBG22A local keypad (e.g. manual mode). For connecting to the X4142 engineering interface of the device, the CBM22A/K-2.0 wall mounting has a connection cable with an M12 connector (see the following fig- ure).
  • Page 76 Technical data USM21A interface adapter 4.12 USM21A interface adapter An order using part number 28231449 includes the following parts: • USM21A interface adapter • USB connection cable for the USM21A – PC connection • Serial interface cable with 2 RJ10 connectors The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.
  • Page 77 Technical data Brake control 4.13 Brake control 4.13.1 Functional description Brake control is only possible via the following options: Brake type (nominal voltage) Required option AC brakes 100 – 525 V Option /B The HV brake control is installed in the electronics cover. 4.13.2 HV brake control /B Description...
  • Page 78 Technical data Brake control Technical data HV brake control /B Voltage supply From the DC link of the device WARNING Danger due to electric voltage in brakes that are activated by the HV brake ® control /B. As long as MOVIMOT flexible is supplied with line voltage, the DC link potential is applied to the brake connections 13, 14, and 15.
  • Page 79 Technical data Brake control HV brake control /B Control type functions Default Voltage control Brake control Supported SEW brakes Brakes from brake types SEW‑EURODRIVE and third- • BE.. party brakes in compatible • BZ.. voltage and current ranges • Energy-optimized operation •...
  • Page 80 Technical data Brake control HV brake control /B Control type functions Default Voltage control Brake condi- Condition recording • Air gap measurement Not available tion monitor- functions • Brake lining reserve • Brake coil temperature • Relative thermal brake coil utiliza- tion Air gap measure- 100% brake lining reserve:...
  • Page 81 Technical data Braking resistors 4.14 Braking resistors 4.14.1 Overview The drive unit is equipped with a brake chopper. The following table shows the pos- sible uses in regenerative mode: Dissipation of regenerative energy Brake chopper Small amount Integrated braking resistor of regenerative energy Low –...
  • Page 82 Technical data Braking resistors 4.14.2 Integrated BW1/BW2 braking resistor The following diagram shows the current-carrying capacity of the BW1/BW2 braking resistor per braking operation: BW2 BW1 1200 1000 6000 [c/h] 1000 2000 3000 4000 5000 9007200742150795 Deceleration ramp 10 s Deceleration ramp 4 s Deceleration ramp 0.2 s Cycles/hour Calculation example...
  • Page 83 Technical data Braking resistors 4.14.3 External braking resistor Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. Description Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. Assignment 4Q operation with external braking resistor is necessary for applications with a large amount of regenerative energy.
  • Page 84 Technical data Braking resistors BW100-005/K-1.5, BW150-003/K-1.5, BW047-004/K-0.61 Braking resistance BW100-005/K1.5 BW150-003/K‑1.5 BW047-004/K‑0.61 Braking resistor part number 08282862 08282927 28179145 with open cable end Braking resistor part number 28176448 28176421 – with connector (for X2304) Peak braking power P Approval CE, cURus CE, cURus CE, cURus Current-carry-...
  • Page 85 Technical data Braking resistors BW150-006.-T, BW100-009-T BW150-006-T BW100-009-T Braking resistor Braking resistor part number 17969565 17969573 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P Approval CE, cURus CE, cURus Current-carry- 100% cdf kW ing capacity 50% cdf kW 25% cdf kW 12% cdf kW...
  • Page 86 Technical data Braking resistors BW068-006-T, BW068-012-T BW068-006-T BW068-012-T Braking resistor Braking resistor part number 17970008 17970016 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P 13.8 13.8 Approval CE, cURus CE, cURus Current-carry- 100% cdf kW ing capacity 50% cdf kW 25% cdf kW...
  • Page 87 Technical data Braking resistors BW050-008-01, BW033-012-T Braking resistor BW050-008-01 BW033-012-01 Braking resistor part number 17962242 17962196 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P 18.8 28.3 Approval cURus cURus Current-carry- 100% cdf kW 0.48 0.72 ing capacity 50% cdf kW...
  • Page 88 Technical data Braking resistors Connection cable The following cable is available for connecting the external braking resistors: Device Connection cable Length Braking resistor ® MOVIMOT advanced Part number: 13230409 30 m BW150-006-T ® MOVIMOT performance Type: LEONI LEC 001637 BW100-009-T 3Gx2.5 mm ®...
  • Page 89 Technical data Braking resistors 4Q operation with integrated brake and external braking resistor The regenerative energy converted in the braking resistor and in the brake coil is add- ed to the total energy. 4.14.4 Technical data of BW100-005/K-1.5 and BW150-003/K-1.5 Power diagrams The following figure shows the rating diagrams of the braking resistors BW100-005/ K-1.5, BW150-003/K-1.5:...
  • Page 90 Technical data Braking resistors Dimension drawing of BW100‑005/K-1.5 The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8 1500 9007224553521035 Dimension drawing for the BS-005 protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm...
  • Page 91 Technical data Braking resistors 4.14.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T: BW100-009-T BW150-006-T 25298798219 Power in KW Cyclic duration factor cdf in % ED Cyclic duration factor of the braking resistor, based on a cycle time of 120 s. Dimension drawing of BW150‑006-T The following figure shows the dimensions of the external braking resistor BW150‑006-T:...
  • Page 92 Technical data Braking resistors Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435 25298815755 4.14.6 Technical data of BW068-006-T and BW068-012-T Power diagrams The following figure shows the power diagrams of the BW068-006-T and BW068-012- T braking resistors according to UL approval: 7 8 9 10 70 80...
  • Page 93 Technical data Braking resistors Dimension drawing of BW068-006-T The following figure shows the dimensions of the external braking resistor BW068-006-T: ø7x11 <285 34606358411 Dimension drawing of BW068-012-T The following figure shows the dimensions of the external braking resistor BW068-012-T: ø7x11 <635 25298820747 ®...
  • Page 94 Technical data Braking resistors 4.14.7 Technical data of BW050-008-01 and BW033-012-01 Continuous braking power The following table shows the continuous braking power of the BW050-008-01 and BW033-012-01 braking resistors: Braking resistor BW050-008-01 BW033-012-01 Continuous braking power according to IEC according to UL according to IEC according to UL 100% cdf...
  • Page 95 Technical data Mounting kit for braking resistor BW...-.../..C 4.15 Mounting kit for braking resistor BW...-.../..C INFORMATION • The BW...-.../..C braking resistor must always be mounted and installed by the customer. • Observe the installation instructions "Braking resistor BW...-.../..C". The following figure shows the mounting kit for braking resistor BW...-.../..C without connector: 9007224553569547 ®...
  • Page 96 Technical data Mounting kit for braking resistor BW...-.../..C 4.15.1 Technical data Mounting kit BW100-001/ BW100-001/ BW100-002/ BW100-002/ K-0.14/M2C/IV K-0.14/M4C/IV K-0.14/M2C/IV K-0.14/M4C/IV Braking resistance Part number braking resistor 28306031 28306066 28306058 28306074 with connector for X2304 Braking resistor BW100-001/ BW100-001/ BW100-002/ BW100-002/ without connector K-0.15/M2C...
  • Page 97 Technical data Mounting kit for braking resistor BW...-.../..C 4.15.2 Dimension drawing The following figure shows the dimension drawing of the mounting kit braking resistor without connector: 9007224554230283 BW100-001/K-../M2C 126.0 89.0 148.2 61.8 111.0 106.0 54.7 BW100-002/K-../M2C BW100-001/K-../M4C 158.0 94.0 149.0 61.8 144.0 142.0...
  • Page 98 Technical data Line choke 4.16 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage • To limit the charging current, for example, when several inverters are connected together in parallel on the input end (nominal current of line choke = total of nom- inal input currents) 4.16.1...
  • Page 99 Technical data Maintenance switch 4.16.3 Dimension drawing The following figure shows dimensioned drawing of the line choke. 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 4.17 Maintenance switch Use of the maintenance switch is only permitted at an ambient temperature ≥ -25 °C. 4.17.1 Description of the D11 switch disconnector The D11 switch disconnector disconnects the line voltage supply between terminals...
  • Page 100 Technical data Surface protection 4.19 Surface protection 4.19.1 General information SEW‑EURODRIVE offers the following optional preventive measures for operating drive units under special environmental conditions. • OS surface protection Special preventive measures are additionally available as an option for output shafts. 4.19.2 Surface protection The drive unit is optionally available with the following variants of surface protection.
  • Page 101 Technical data Surface protection OS2 to OS4 surface protection is not available for devices with a size 2 electronics cover. 4.19.3 Special protective measures Observe the information in the "DRN.." gearmotor catalog. 4.19.4 NOCO-Paste As standard, SEW‑EURODRIVE supplies NOCO‑Paste corrosion protection and lubri- cant with every hollow-shaft drive unit.
  • Page 102 Technical data Screw fittings 4.20 Screw fittings 4.20.1 Cable glands / screw plugs / pressure compensation The following table shows the screw fittings and the screw plug that are optionally available from SEW‑EURODRIVE: Screw fitting type Image Con- Size Tightening Outer Tight- Part num-...
  • Page 103 Technical data Screw fittings 4.20.2 Screw plug connectors The following table shows the screw plugs for connectors optionally available from SEW‑EURODRIVE: Screw fitting type Image Contents Size Tightening Part torque number M23 plug 1 pieces M23 × 1.5 Tighten 19094558 for connector with male to the stop thread (stainless steel)
  • Page 104 Technical data Guard bracket 4.21 Guard bracket following table shows guard bracket optionally available from SEW‑EURODRIVE: Designation Image Content Tightening Part num- torques screws Guard bracket 1 Guard bracket 2.0 – 2.4 Nm 28202717 (stainless steel) 2 M5 × 12 screws 2 washers 2 lock washers 1 instruction manual For a dimension drawing of the guard brackets, see chapter "Dimension drawing of...
  • Page 105 Inner sheathing TPE-O, halogen-free Color Natural Filler Shield Braided copper wires, tinned min. optical coverage 85% Outer cable jacket TPU, halogen-free Color Green, similar to RAL2018 Label SEW-EURODRIVE 150665 Li9Y91YC11Y-HF .. Diameter 15.6 mm ® Product Manual – MOVIMOT advanced DBC...
  • Page 106 Technical data Connection cables Technical data The following table shows the technical data of the signal cable: ® Properties Type: HELUKABEL Li9Y91YC11Y-HF SEW EURODRIVE 150665 UL properties UL758 (AWM) UL Style 20223 (sheath) UL Style 10493 (insulation) RoHS conformity Test voltage conductor/con- AC 1.5 kV 50 Hz/1 min.
  • Page 107 Technical data Overhung loads 4.23 Overhung loads 4.23.1 MOVIMOT® advanced Observe the information in the "DRN.." gearmotor catalog. 4.24 Mounting positions ® 4.24.1 Mounting positions for MOVIMOT advanced solo motors with IEC flange Position of electronics cover and cable entry ®...
  • Page 108 Technical data Dimension drawings of the drive unit 4.25 Dimension drawings of the drive unit 4.25.1 Information regarding dimension drawings All dimensions in mm. Scope of delivery = Standard parts supplied by SEW‑EURODRIVE. = Standard parts not supplied by SEW‑EURODRIVE. Breather valves and cable glands The dimension drawings always show the screw plugs.
  • Page 109 Technical data Dimension drawings of the drive unit ® 4.25.2 Dimension drawings of MOVIMOT advanced For gearmotor dimension sheets, refer to the "MOVIMOT® advanced Gearmotors.." catalog. (→ 71MS(A) LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 110 Technical data Dimension drawings of the drive unit (→ 71MS(A) LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 111 Technical data Dimension drawings of the drive unit (→ 71MS(A) LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 112 Technical data Dimension drawings of the drive unit (→ 71MS(A) LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 113 Technical data Dimension drawings of the drive unit (→ 71MA LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 114 Technical data Dimension drawings of the drive unit (→ 71MA LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 115 Technical data Dimension drawings of the drive unit (→ 71MA LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 116 Technical data Dimension drawings of the drive unit (→ 71MA LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 117 Technical data Dimension drawings of the drive unit (→ 80MK(A) LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 118 Technical data Dimension drawings of the drive unit (→ 80MK(A) LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 119 Technical data Dimension drawings of the drive unit (→ 80MK(A) LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 120 Technical data Dimension drawings of the drive unit (→ 80MK(A) LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 121 Technical data Dimension drawings of the drive unit (→ 80MA LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 122 Technical data Dimension drawings of the drive unit (→ 80MA LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 123 Technical data Dimension drawings of the drive unit (→ 80MA LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 124 Technical data Dimension drawings of the drive unit (→ 80MA LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 125 Technical data Dimension drawings of the drive unit (→ LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 126 Technical data Dimension drawings of the drive unit (→ LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 127 Technical data Dimension drawings of the drive unit (→ LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 128 Technical data Dimension drawings of the drive unit (→ LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 129 Technical data Dimension drawings of the drive unit (→ 100LS 100LM LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 130 Technical data Dimension drawings of the drive unit (→ 100LS 100LM LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 131 Technical data Dimension drawings of the drive unit 100LS 100LM (→ LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 132 Technical data Dimension drawings of the drive unit 100LS 100LM (→ LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 133 Technical data Dimension drawings of the drive unit (→ 100L LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 134 Technical data Dimension drawings of the drive unit (→ 100L LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 135 Technical data Dimension drawings of the drive unit (→ 100L LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 136 Technical data Dimension drawings of the drive unit (→ 100L LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 137 Technical data Dimension drawings of the drive unit (→ 112M LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 138 Technical data Dimension drawings of the drive unit (→ 112M LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 139 Technical data Dimension drawings of the drive unit (→ 112M LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 140 Technical data Dimension drawings of the drive unit (→ 112M LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 141 Technical data Dimension drawings of the drive unit (→ 132S LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 142 Technical data Dimension drawings of the drive unit (→ 132S LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 143 Technical data Dimension drawings of the drive unit (→ 132S LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 144 Technical data Dimension drawings of the drive unit (→ 132S LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 145 Technical data Dimension drawings of the drive unit (→ 132M LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 146 Technical data Dimension drawings of the drive unit (→ 132M LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 147 Technical data Dimension drawings of the drive unit (→ 132M LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 148 Technical data Dimension drawings of the drive unit (→ 132M LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 149 Technical data Dimension drawings of the drive unit (→ 225ME LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 150 Technical data Dimension drawings of the drive unit (→ 225ME LB (B5/B14) LB (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 151 Technical data Dimension drawings of the drive unit (→ 225ME 1042 LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 152 Technical data Dimension drawings of the drive unit (→ 225ME 1042 LBS (B5/B14) LBS (B3) ® Product Manual – MOVIMOT advanced DBC...
  • Page 153 Technical data Dimension drawings of connectors at the electronics cover 4.26 Dimension drawings of connectors at the electronics cover 4.26.1 Dimension drawing of the connectors on electronics cover size 1 The following figure shows the additional dimensions of the connector. 9007229877298059 M12 connector design, female All dimensions in mm.
  • Page 154 Technical data Dimension drawings of connectors at the electronics cover 4.26.2 Dimension drawing of the connectors on electronics cover size 2 The following figure shows the additional dimensions of the connector. 9007233591846795 M12 connector design, female All dimensions in mm. ®...
  • Page 155 Technical data Dimension drawings of connectors in the connection box 4.27 Dimension drawings of connectors in the connection box 4.27.1 Dimension drawing connection box size 1 connector The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration.
  • Page 156 Technical data Dimension drawings of connectors in the connection box 4.27.2 Dimension drawing connection box size 1 connector including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.
  • Page 157 Technical data Dimension drawings of connectors in the connection box 4.27.3 Dimension drawing connection box size 2 connector The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration. For more information, refer to chapter "Electrical installation" > "Connector" > "Con- nector positions ...".
  • Page 158 Technical data Dimension drawings of connectors in the connection box 4.27.4 Dimension drawing connection box size 2 connector including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.
  • Page 159 Technical data Dimension drawing of guard bracket 4.28 Dimension drawing of guard bracket The following figure shows the dimensions of the guard bracket. 135.5 35973190923 All dimensions in mm. ® Product Manual – MOVIMOT advanced DBC...
  • Page 160 Project planning for the drive unit Preliminary information Project planning for the drive unit Preliminary information INFORMATION Data may differ due to continuous product development. SEW-Workbench The SEW‑Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations.
  • Page 161 Project planning for the drive unit Data for drive selection/designation Data for drive selection/designation Gear unit Gear unit ratio Ideal gear unit ratio Torques Peak torque of the motor Nominal motor torque Required application torque in the n travel section Required application torque with considera- tion of the efficiency Effective (thermally equivalent S1) torque...
  • Page 162 Project planning for the drive unit Data for drive selection/designation This determines the torque and the rotational speed. Refer to the documentation "Drive Engineering – Practical Implementation, Project Planning" or the SEW-Work- bench project planning software for assistance. 5.3.2 Selecting the proper drive Based on the calculated values for torque and rotational speed, the suitable drive can now be configured under adherence of any other mechanical requirements.
  • Page 163 Project planning for the drive unit Schematic workflow for project planning Schematic workflow for project planning The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is supplied by an inverter. Required information about the machine to be driven •...
  • Page 164 Project planning for the drive unit Control mode Control mode The characteristics of the motor connected to the inverter are influenced by the control modes used. 5.5.1 V/f control is intended for easy controlled operation of asynchronous motors without encoder feedback. The procedure operates an asynchronous machine on a parame- terizable voltage/frequency characteristic.
  • Page 165 Project planning for the drive unit Control mode Switching to a rotating motor is possible (flying start function). 1) Guided startup in preparation. Speed control A higher-level speed control loop that has to be parameterized accordingly is always used for speed control. If the control mode is operated without an encoder, the actual speed of the motor is calculated by the control mode.
  • Page 166 Project planning for the drive unit Control mode ® 5.5.3 ELSM ® The ELSM control mode enables operation of permanent-field synchronous motors without an encoder. Make sure that the inverter can deliver at least 150% I of the motor. Switching to a rotating motor is possible (flying start function). Continuous operation is only permitted above a transition speed of approx.
  • Page 167 Project planning for the drive unit Control mode 5.5.4 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Field-oriented, Voltage voltage-controlled, controlled Field-oriented, cur- Field-oriented, cur- Principle stator flux control- according to char- rent controller rent controller ler, torque control- acteristic curve Motor...
  • Page 168 Project planning for the drive unit Control mode Characteristic values for setpoint resolution PLUS ® ELSM Torque – 32 bit (0.001% M NMot Rotational speed 32 bit (0.0001 min Position – 16 bit – (increment/revolution) Position – 32 bit – (increment absolute) Characteristic values for accuracy of torque and speed PLUS PLUS without encoder...
  • Page 169 Project planning for the drive unit Control mode FCBs that can be activated for selected control mode PLUS ® Designation ELSM Output stage inhibit Default stop Manual mode Speed control Interpolated speed control Torque control – Interpolated torque control – Stop at application limits Emergency stop Motor parameter measurement...
  • Page 170 Project planning for the drive unit FCB concept FCB concept The FCB concept describes the modular firmware design of inverters from the ® MOVI-C modular automation system with which it is ensured that a wide range of drive functions can be selected or deselected quickly and easily using control words. All primary functions are selected as FCBs.
  • Page 171 Project planning for the drive unit FCB concept 5.6.1 Description of the FCBs FCB 01 Output stage inhibit Activating FCB  01 stops the connected motor via the motor brake. If no brake is in- stalled, the motor coasts to a stop. FCB 02 Default stop FCB ...
  • Page 172 Project planning for the drive unit FCB concept FCB 07 Torque control The inverter can be operated as a torque-controlled axis. The user can specify profile values for deceleration and jerk as the basic conditions for torque control. The actual torque setpoint for the drive controller is generated in the controller cycle with the specified limit values by a profile generator integrated in the inverter.
  • Page 173 Project planning for the drive unit FCB concept Modulo in negative direction with absolute position specification The position setpoint in user units is interpreted as the absolute position. It must be within the modulo range of the active drive: • Lower limit = "Modulo min."...
  • Page 174 Project planning for the drive unit FCB concept FCB 12 Reference travel To perform positioning operations, a drive has to be referenced to a defined start or reference position within the permitted travel distance. From this reference position, positions such as the machine zero can be specified and approached. With each re- start of the inverter, referencing the position encoders is always necessary if position encoders do not have an absolute position detection.
  • Page 175 Project planning for the drive unit FCB concept FCB 20 Jog mode FCB 20 is used for the setup mode when a higher-level controller is used. FCB 20 can only be activated in operating modes with encoder feedback. FCB 20 allows the user to move an axis in a positive and negative direction. Control is performed via control signals that are specified by means of control words, via digital inputs of a higher-level controller or via input terminals.
  • Page 176 Project planning for the drive unit FCB concept FCB 25 Motor parameter measurement FCB 25 is used for determining the necessary parameters from the electric equivalent wiring diagram during startup. The nameplate data of the connected motor is required for motor parameter measure- ment.
  • Page 177 Project planning for the drive unit FCB concept Profile value connection The following table shows which profile values are used by which FCBs. Parameter Maximum – – – – – – – – positive speed Maximum – – – – –...
  • Page 178 The values for M and n in the VFC , CFC, ELSM control modes can be found on the website sew-eurodrive.de. PLUS Typical dynamic limit characteristic of an asynchronous motor in the VFC /CFC control mode 9007238743734155 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available.
  • Page 179 Project planning for the drive unit Recommendations for motor and inverter selection Typical dynamic limit characteristic of a synchronous motor in CFC control mode 9007238743738251 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available. ®...
  • Page 180 Project planning for the drive unit Recommendations for motor and inverter selection 5.7.3 Motor selection for asynchronous motors In this case, the mechanical resistance of the motor against the overload, which might exceed the permitted threshold values, must always be checked. and n depend on the motor/inverter combination, as well as on the used control mode.
  • Page 181 Project planning for the drive unit Recommendations for motor and inverter selection Standard asynchronous motors in control mode CFC PLUS In comparison to the VFC control mode, higher dynamic properties can be achieved using CFC. The full motor magnetization is maintained in each operating state, so that the highest dynamic requirements are met.
  • Page 182 Project planning for the drive unit Motor/inverter characteristic curves Do not configure the maximum speed of the motor higher than 1.4 times the base speed. Motor/inverter characteristic curves The motor/inverter characteristic curves apply to the edition of these operating instruc- tions.
  • Page 183 Project planning for the drive unit Selecting an inverter 5.9.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a base load and an overload period. In the base load period, the output current must not exceed the specified value.
  • Page 184 Project planning for the drive unit Selecting an inverter 5.9.2 Power reduction factors Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the effective value.
  • Page 185 Project planning for the drive unit Selecting an inverter Electronics cover size 2, ≤ 9.5 A f /Hz 48639185803 [1] Continuous output current I at the smallest possible PWM frequency cont [2] Temporally limited overload current 1) Configure the overload current in the SEW Workbench. Electronics cover size 2, = 12.5 A...
  • Page 186 Project planning for the drive unit Selecting the braking resistor Derating due to the installation altitude Frequency inverters by SEW‑EURODRIVE are designed for overvoltage category III and for altitudes up to 2000 m according to EN 61800‑5-1. The air pressure and the air density decrease depending on the installation altitude.
  • Page 187 Project planning for the drive unit Selecting the braking resistor If the cyclic duration factor cdf is unknown, it can be calculated from the cycle duration and the braking time t using the following formula. x 100 % 9007219434171531 Cyclic duration factor Braking time Cycle duration INFORMATION...
  • Page 188 Project planning for the drive unit Selecting the braking resistor Overload factor OF Flatpack resistors 10 % 100 % 18014419041960715 Cyclic duration factor in % Overload factor k Wire resistors, frame resistors 10 % 25 % 40 % 60 % 100 % 9007242996955915 Cyclic duration factor in %...
  • Page 189 Project planning for the drive unit Selecting the braking resistor Grid resistors 100 % 10 % 18014401500012171 Cyclic duration factor in % Overload factor k 1.12 Peak braking power The maximum peak braking power that can be achieved is specified by the resistance value and the DC link voltage.
  • Page 190 Project planning for the drive unit Selecting the braking resistor Current-carrying capacity of the brake chopper The resistance value of the braking resistor R must not be lower than the minimum permitted braking resistance R , see chapter "Technical data"  (→  2 34). This en- BRmin sures that the brake chopper is not damaged.
  • Page 191 Project planning for the drive unit Supply system cables and motor cables 5.10.5 Supply cable for braking resistor Use only shielded or twisted cables. The cable cross section depends on the tripping current I The nominal voltage of the cable must be at least V /V = 450 V/750 V.
  • Page 192 Project planning for the drive unit EMC-compliant installation according to EN 61800-3 5.12 EMC-compliant installation according to EN 61800-3 The inverters are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Adjustable-speed electrical drives".
  • Page 193 Project planning for the drive unit 24 V supply voltage selection 5.14 24 V supply voltage selection 5.14.1 Description The device has an internal 24 V voltage supply that can also be supported externally. If the device is supported by an external supply, the entire 24 V supply is provided by the external power supply unit.
  • Page 194 Project planning for the drive unit Energy-saving functions 5.15 Energy-saving functions 5.15.1 Flux optimization Flux optimization is a function that allows operation of an asynchronous motor in PLUS control mode with minimal losses. Depending on the torque setpoint, the magnetic flux is managed in such a way that the motor is operated with minimum cur- rent.
  • Page 195 Project planning for the drive unit MOVIMOT® advanced MOVIMOT® advanced ® 5.16 MOVIMOT advanced 5.16.1 Project planning procedure The following flow diagram schematically illustrates the project planning procedure for ® a MOVIMOT advanced as a drive unit consisting of the gear unit, motor, and inverter. This is a highly simplified illustration that serves to clarify the process.
  • Page 196 Project planning for the drive unit MOVIMOT® advanced Calculations for selecting the motor from project planning Motor Motor Motor Select drive according to Review drive/application table ≤ Motor ≤ n Motor For selected connection type Setting range smaller than 1:10? Select encoder (For delta connection type smaller than 1:20?)
  • Page 197 Project planning for the drive unit MOVIMOT® advanced > n = 140 (145) min (for delta connection type) > n = 1 min │ + ... + t │ u│M u│M + ... + t ≤ M brake 9.55 W = P brake Review braking energy using the braking energy and...
  • Page 198 Project planning for the drive unit MOVIMOT® advanced 5.16.2 Drive selection using the example of a roller conveyor Description of the application ® This chapter shows the selection of the MOVIMOT advanced drive unit with the fol- lowing information by example of a roller conveyor for transporting wooden pallets: Load weight 2500 kg Conveying speed...
  • Page 199 Project planning for the drive unit MOVIMOT® advanced Calculating the application The travel profile consists of the 3  travel sections acceleration, constant movement, and deceleration. t [min] 9007224477235339 The following table shows the calculations for the application that are required to de- termine the drive units: Calculations Static resistance to vehicle...
  • Page 200 Project planning for the drive unit MOVIMOT® advanced Calculations   Torque in range M3 − × ÷ ×  η   η   0 14 − × ÷ × = −  1000 0 7 .5 5 Nm ...
  • Page 201 Project planning for the drive unit MOVIMOT® advanced ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/D.. Electronics cover (inverter) 0020 0020 0025 0032 0040 0055 Nominal output current of the 2.0 A 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A electronics cover Nominal power 0.37 kW 0.55 kW...
  • Page 202 Project planning for the drive unit MOVIMOT® advanced ® MOVIMOT advanced DRN.. 71M4/D.. 80MK4/D.. 80M4/D.. 90S4/D.. 90L4/D.. 100LS4/D.. Electronics cover (inverter) 0020 0020 0025 0032 0040 0055 Nominal output current of the 2.0 A 2.0 A 2.5 A 3.2 A 4.0 A 5.5 A electronics cover Nominal power 0.37 kW 0.55 kW...
  • Page 203 Project planning for the drive unit MOVIMOT® advanced 5.16.3 Regenerative load capacity of the integrated braking resistor The following diagram shows the current-carrying capacity of the BW1/BW2 braking resistor per braking operation: BW2 BW1 1200 1000 6000 [c/h] 1000 2000 3000 4000 5000 9007200742150795...
  • Page 204 Project planning for the drive unit MOVIMOT® advanced 5.16.4 Project planning notes – R, F, K, S, W gear units Efficiency of gear units General information The efficiency of the gear units is mainly determined by the gearing and bearing fric- tion as well as by churning losses.
  • Page 205 Project planning for the drive unit MOVIMOT® advanced During the running-in phase, the nominal efficiency of the gear unit is reduced by the respective value in the following tables. Worm i range η reduction 1-start approx. 50 – 280 approx. 12% 2-start approx.
  • Page 206 Project planning for the drive unit MOVIMOT® advanced Churning losses and thermal rating Churning losses may occur with the following conditions. They must be considered during the thermal check: • A mounting position where the first gear unit stage is fully immersed in the lubri- cant.
  • Page 207 Project planning for the drive unit Thermal motor protection without temperature sensor 5.17 Thermal motor protection without temperature sensor 5.17.1 Description Thermal motor protection without a temperature probe is an inverter function that can protect motors without temperature probes (e.g. PTC thermistors, bimetallic switches) against overheating.
  • Page 208 Project planning for the drive unit Thermal motor protection without temperature sensor 5.17.3 Boundary conditions You are only allowed to use the thermal motor protection without temperature sensor if the following conditions are met: Framework conditions General Follow the instructions of the documentation (operating in- structions and product manual), particularly chapter "Proj- ect planning for the drive unit"...
  • Page 209 Project planning for the drive unit UL-compliant installation 5.18 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English and in some cases in French, regardless of the language of this documentation. Observe the following notes for UL-compliant installation: The devices are for use only in industrial machinery NFPA 79 applications.
  • Page 210 Project planning for the drive unit UL-compliant installation 5.18.3 Branch Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. WARNING - The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted.
  • Page 211 • PL e according to EN ISO 13849‑1 This was certified by TÜV Rheinland. A copy of the TÜV certificate can be requested from SEW-EURODRIVE. 6.3.2 Safe state For safety-related operation of the device, Safe Torque Off is defined as a safe state (see "Safety sub-function STO" (→ 2 211)).
  • Page 212 Project planning for functional safety Integrated safety technology 6.3.3 STO safety concept The device is supposed to be able to perform the safety sub-function "Safe Torque Off" according to EN 61800‑5‑2: • The device is characterized by the optional connection of an external safety con- troller/safety relay.
  • Page 213 Project planning for functional safety Integrated safety technology 6.3.5 Safety sub-functions according to EN 61800-5-2 STO – Safe Torque Off When the STO safety sub-function is active, the power supply to the motor is interrupt- ed and the drive cannot generate any torque. The STO safety sub-function corre- sponds to a non-controlled stop according to EN 60204‑1, stop category 0.
  • Page 214 Project planning for functional safety Integrated safety technology SS1-t – Safe Stop 1 with time control When the SS1-t safety sub-function is active, the motor is brought to a standstill elec- trically. The STO safety sub-function will be triggered after a specified, safety-related time.
  • Page 215 Project planning for functional safety Integrated safety technology 6.3.6 Restrictions • It is to be noted that if the drive does not have a mechanical brake or if the brake is defective, the drive may coast to a halt (depending on the friction and mass mo- ment of inertia of the system).
  • Page 216 Project planning for functional safety Safety requirements Safety requirements 6.4.1 Introduction The requirement for safe operation is that the safety sub-functions of the device are properly integrated into an application-specific, higher-level safety sub-function. A sys- tem/machine-specific risk assessment must be carried out without fail by the system/ machine manufacturer and taken into account for the use of the drive system with the device.
  • Page 217 Project planning for functional safety Safety requirements • The values specified for the safety components must be strictly adhered to when designing the safety circuits. • The STO signals must not be used for feedback. • Only grounded voltage sources with protective electrical separation (PELV) in ac- cordance with EN ...
  • Page 218 Project planning for functional safety Safety requirements • For high-frequency-suitable grounding, use special grounding straps whose con- nection points have a sufficiently large surface area. Do not use crimped eyelets. 55206489355 – Mount grounding straps over the entire surface on well-conducting surfaces. Contact points must be free of paints and other substances.
  • Page 219 Project planning for functional safety Safety requirements • Connect the shield to the metal housing over a large area using a suitable cable bushing or shield terminals. Do not use pigtails for shield connection in terminal strips. The pigtail is an antenna that greatly weakens the shielding effect. •...
  • Page 220 Project planning for functional safety Safety requirements 6.4.6 Requirements for the operation of the STO safety sub-function • Operation is only permitted within the limits specified on the data sheets. This ap- plies to an external safety controller, an external safety relay, as well as to the device and the approved safety options.
  • Page 221 Project planning for functional safety Safety requirements 6.4.7 Requirements for the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously: • The safety controller and all other safety-related subsystems must be approved for at least the safety class required in the overall system for the respective applica- tion-related safety sub-function.
  • Page 222 Project planning for functional safety Safety requirements • Test pulses can take place in the switched on or switched off condition with con- nection type "Two-pole sourcing output". – The test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultaneously.
  • Page 223 Project planning for functional safety Response times 6.4.8 Acceptance The system manufacturer must perform an overall evaluation in order to determine the safety of a machine or a system. The effectiveness of each risk minimization must be checked. It must also be checked if the required safety integrity (SIL and/or PL) is reached for each implemented safety function.
  • Page 224 Device structure MOVIMOT® advanced drive unit Device structure MOVIMOT® advanced drive unit ® MOVIMOT  advanced drive unit ® 7.1.1 MOVIMOT advanced DBC with electronics cover size 1 ® The MOVIMOT advanced drive unit consists of a decentralized inverter and a type DRN..
  • Page 225 Device structure MOVIMOT® advanced drive unit ® 7.1.2 MOVIMOT advanced DBC with size 2 electronics cover with fan ® The MOVIMOT advanced drive unit consists of a decentralized inverter and a type DRN.. or DR2C.. motor (see following image). The decentralized inverter is referred to as the electronics cover in the following.
  • Page 226 Device structure Cable entry position Cable entry position The device is equipped with the following cable bushings: • Position X, 2, 3 – X: 2 × M25 × 1.5 + 2 × M16 × 1.5 + 1 × M16 × 1.5 (only for option /PE) –...
  • Page 227 Device structure Cable entry position ® 7.2.1 Overview of MOVIMOT advanced DBC, DAC with electronics cover size 1 The following figure shows the possible cable entries: Connection box, not rotated: Connection box, rotated: ® Product Manual – MOVIMOT advanced DBC...
  • Page 228 Device structure Cable entry position ® 7.2.2 Overview of MOVIMOT advanced DBC, DAC with size 2 electronics cover with fan The following figure shows the possible cable entries: 34406751115 ® Product Manual – MOVIMOT advanced DBC...
  • Page 229 Device structure Nameplate positions Nameplate positions ® You can find the two nameplates for MOVIMOT advanced in positions X and 2. ® 7.3.1 Overview of MOVIMOT advanced DBC, DAC The following figure shows examples of the positions of the nameplates: 76646 Bruchsal/Germany WA20 DR2C71MSA4/TF 01.01234567890.0001.22...
  • Page 230 Device structure Example nameplate and type designation of the drive unit Example nameplate and type designation of the drive unit ® 7.4.1 MOVIMOT  advanced nameplates ® The MOVIMOT advanced drive unit is always equipped with 2 nameplates: • Nameplate 1: Data of the drive unit. •...
  • Page 231 Device structure Example nameplate and type designation of the drive unit Nameplate 2 (..DR2C.. motor) The following figure shows an example of a nameplate of the WA..DR2C.. gearmotor. [1] [2] [3] [4] 76646 Bruchsal/Germany [14] WA20 DR2C71MSA4/TF 01.01234567890.0001.22 [13] 3~IEC60034 Inverter duty only VPWM 400 V Y...
  • Page 232 Device structure Example nameplate and type designation of the drive unit Nameplate 2 (DRN.. motor) The following image shows an example of a nameplate of the DRN.. motor 76646 Bruchsal / Germany [17] DRN80M4/FF/DI/DFC/BW1 [16] 01.1774473607.0001.00 VPWM 3~IEC60034 Inverter duty [15] Hz 60 r/min 1751...
  • Page 233 Device structure Example nameplate and type designation of the drive unit ® 7.4.2 Type designation MOVIMOT advanced DBC The following table shows the type designation of the drive unit. Gear unit series R = Primary gear unit Gear unit size DRN Product family DRN = Asynchronous motor of the DRN..
  • Page 234 Device structure Example nameplate and type designation of the drive unit Option IV = Connector at the connection box TF = Motor protection D11 = Switch disconnector with feedback contact BW1 = Integrated BW 1 braking resistor BW2 = Integrated BW 2 braking resistor PE = Pressure compensation fitting electronics AL = Metal fan C = Canopy...
  • Page 235 Device structure Examples for the optional nameplate "Connector positions" Examples for the optional nameplate "Connector positions" The nameplate is not attached to the device. If the nameplate "Connector positions" has been ordered, a nameplate is included in the delivery. 7.5.1 Design with electronics cover size 1 The following figure shows an example of the optional nameplate "Connector posi- tions":...
  • Page 236 Device structure Examples for the optional nameplate "Connector positions" 7.5.2 Design with electronics cover size 2 with fan The following figure shows an example of the optional nameplate "Connector posi- tions": S0#: 01.1234567890.0001.21 X4142 X5504 X1203_2 X1203_1 X5505 34452869003 The nameplate shows the designations and positions of the connectors at the connec- tion box.
  • Page 237 Device structure Electronics Electronics 7.6.1 Overview of electronics cover Devices with the following electronics covers are available depending on the nominal output current: Electronics cover Nominal out- Type designation Size Image put current 2.0 A DBC...-0020.. Size 1 without cooling fins 2.5 A DBC...-0025..
  • Page 238 Device structure Electronics 7.6.2 Connection box and electronics cover (internal) size 1 The following figure shows the connection box and the bottom side of the electronics cover: 3 5 6 [17] [18] [19] [17][21] [18] [1] [17] [18] [17] [16] [15] [14] [13] [12]...
  • Page 239 Device structure Electronics 7.6.3 Connection box and electronics cover (internal) size 2 The following figure shows the connection box and the bottom side of the electronics cover: [18] [17] [17] [17] [16] [15] [14] [13] [12] [11] [10] 34445455371 Cable glands Line connection L1, L2, L3 (X1, only WITHOUT switch disconnector) Connector connection unit for electronics cover Braking resistor connection...
  • Page 240 Device structure Electronics 7.6.4 Electronics cover (outer) size 1 The following figure gives an example of electronics cover designs: 29317784459 "LED displays" (→ 2 409) "Potentiometer f1 (underneath the screw plug)" (→ 2 361) "Potentiometer f2 (underneath the screw plug)" (→ 2 363) "Connector" (→ 2 345) 7.6.5 Electronics cover (outer) size 2 The following figure gives an example of electronics cover designs: 36725585163 "LED displays" (→ 2 409)
  • Page 241 Device structure Electronics 7.6.6 Electronics cover (outer) size 2 with fan The following figure gives an example of electronics cover designs: 34237122187 "LED displays" (→ 2 409) "Potentiometer f1 (underneath the screw plug)" (→ 2 361) "Potentiometer f2 (underneath the screw plug)" (→ 2 363) "Connector" (→ 2 345) ® Product Manual – MOVIMOT advanced DBC...
  • Page 242 Device structure Example nameplate and type designation of electronics Example nameplate and type designation of electronics 7.7.1 Inner nameplate of DBC.. electronics cover The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover ...".
  • Page 243 Device structure Example nameplate and type designation of electronics 7.7.3 Type designation of DBC.. electronics cover The following table shows the type designation of the electronics cover: DBC Product family DBC = Electronics cover Direct Binary Communication Communication type 1 = Binary Connection configuration 0 = M12 connector on electronics cover (standard) Communication version...
  • Page 244 Device structure Example nameplate and type designation of electronics ® MOVIKIT version ® 000 = No MOVIKIT module loaded ex-works Operating mode options B = Brake control C = Specific customer identification D = Device-specific parameterization of the delivery state P = Customer-specific parameterization 7.7.4 Example: Nameplate of a replaceable memory module The following figure shows an example of the nameplate for the replaceable memory...
  • Page 245 Device structure Example nameplate and type designation of connection unit Example nameplate and type designation of connection unit 7.8.1 Nameplate The following figure gives an example of a nameplate of the connection unit. For the structure of the type designation, refer to chapter "Type designation of the connection unit".
  • Page 246 Device structure Markings Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC •...
  • Page 247 Device structure FS logo description 7.10 FS logo description The FS logo on the nameplate is based on the combination of safety-related compo- nents that is installed. The following FS logo variants are possible: Device with STO connection via terminals or connectors Device with safe communication to activate STO ®...
  • Page 248 Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.
  • Page 249 Mechanical installation Tolerances for torque ratings Tolerances for torque ratings Adhere to the specified tightening torques with a tolerance of +/- 10%. Installation requirements Check that the following conditions have been met: • The information on the drive unit's nameplate must match the voltage supply sys- tem.
  • Page 250 Mechanical installation Setting up the drive unit Setting up the drive unit 8.6.1 Notes Pay attention to the following information when installing the drive unit: • Perform the steps described in chapter "Installation notes"  (→  2  248) before in- stalling the drive unit: •...
  • Page 251 Mechanical installation Setting up the drive unit 8.6.3 Electronics cover Installing the electronics cover Install the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty.
  • Page 252 Mechanical installation Setting up the drive unit Removing the electronics cover Remove the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. Undo the screws of the electronics cover. 3.
  • Page 253 Mechanical installation Setting up the drive unit 8.6.7 Pressure compensation on electronics (option /PE) Fitting the provided pressure compensation fitting (option/PE) For designs with an included pressure compensation fitting (option /PE), install the fit- ting depending on the mounting position used. The tightening torque is 4.0 Nm. Pressure compensation fitting installation positions The following table shows the installation location-dependent mounting positions of the pressure compensation fitting (option/PE):...
  • Page 254 Mechanical installation Tightening torques Tightening torques ® 8.7.1 Examples of MOVIMOT advanced The following figure shows an example of the installation of the threaded blanking plugs, cable glands and electronics cover. The number and position of threaded blank- ing plugs and cable bushings depend on the ordered variant. 38411578379 Tighten the screws in diametrically opposite sequence with a tightening torque of 6.0 Nm (for size 1) or 9.5 Nm (for size 2).
  • Page 255 Mechanical installation Tightening torques 8.7.2 Tightening torques for cable glands Tighten cable glands optionally included delivery SEW‑EURODRIVE with the following torques: Screw fitting type Image Con- Size Tightening Outer Tight- Part num- tent torque diame- ening ter of force Thread Cable cable clamp-...
  • Page 256 Electrical installation Installation planning taking EMC aspects into account Electrical installation Installation planning taking EMC aspects into account 9.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 257 Electrical installation Installation planning taking EMC aspects into account Example with electronics cover size 1 The following figure shows the connection of the equipotential bonding and the PE conductor: The mechanical installation of a drive unit with hollow shaft does not create a conductive connection of drive unit and mounting plate.
  • Page 258 Electrical installation Installation planning taking EMC aspects into account Example with electronics cover size 2 The following figure shows the connection of the equipotential bonding and the PE conductor: The mechanical installation of a drive unit with hollow shaft does not create a conductive connection of drive unit and mounting plate.
  • Page 259 Electrical installation Equipotential bonding at the connection box INFORMATION For detailed information on equipotential bonding for decentralized inverters and drive units, refer to the manual "EMC in Drive Engineering – EMC-Compliant Installa- tion in Practice" > "Equipotential Bonding of Decentralized Inverters" by SEW‑EURODRIVE.
  • Page 260 Electrical installation Improving the grounding (EMC), HF grounding Improving the grounding (EMC), HF grounding For improved, low-impedance grounding at high frequencies, we recommend using the following connections with corrosion protected connection elements: HF grounding is not installed as standard. The HF grounding option can be combined with LF grounding at the terminal box. If you require LF grounding in addition to HF grounding, you can connect the con- ductor to the same point.
  • Page 261 Electrical installation Improving the grounding (EMC), HF grounding ® 9.3.2 HF grounding MOVIMOT advanced with DRN100LS motors 54795144459 Use of the pre-cast bore on the Ground strap (not included in the stator housing scope of delivery) Serrated lock washer Self-tapping screw DIN 7500 M6 × 16, tightening torque 10 Nm Washer ISO 7093 ®...
  • Page 262 Electrical installation Installation instructions Installation instructions 9.4.1 Permitted voltage systems Information on voltage supply sys- Information on permissibility tems TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Operation with an electronics cover of size 1 non-grounded star point in IT system design is permitted (...-513-..)!
  • Page 263 Electrical installation Installation instructions Mounting of insulating bushing (only with electronics cover size 2) The electronics covers of size 2 are compatible with IT systems only if you mount an insulating bushing. When ordering the electronics cover, SEW‑EURODRIVE supplies the insulating bushing as a single item in an accessory bag, provided it has been se- lected separately.
  • Page 264 Electrical installation Installation instructions 9.4.2 Connecting supply system cables Observe the following information when connecting the supply system cables: • The nominal voltage and frequency of the device must correspond with the data of the supply system. • Dimension the cable cross section according to the input current I for rated line power, see product manual >...
  • Page 265 Electrical installation Installation instructions Control terminals X9 Observe the permitted cable cross sections for installation: Control terminals X9 Without With With conductor end conductor end conductor end sleeve sleeve (without sleeves (with plastic collar) plastic collar) Connection cross sec- 0.08 mm  –...
  • Page 266 Electrical installation Installation instructions 9.4.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when actuating the X3 terminals for the braking re- sistor: 25650172171 9.4.7 Activating control terminals X9 Observe the following sequence when actuating the X9 control terminals: 30508870539 ®...
  • Page 267 Electrical installation Installation instructions 9.4.8 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
  • Page 268 Electrical installation Installation instructions 9.4.10 Notes on PE connection PE connection to devices with a lifting eye The handle is only used to transport the unit. The handle is not required for operation. 1. Remove the lifting eye. Store the lifting eye for future service work.  WARNING! Electric shock due to faulty PE connection.
  • Page 269 Electrical installation Installation instructions PE connection to devices with hoop guard The optional hoop guard is used to protect the connectors on the electronics cover. Do not remove the guard bracket. 1. Connect the PE cable to the guard bracket according to the following figure. 2.0 –...
  • Page 270 Electrical installation Installation instructions Leakage currents During normal operation, leakage currents ≥  3.5  mA may occur. In order to fulfill EN 61800-5-1, observe the following information: • The ground connection (PE) must be installed in such a way that it meets the re- quirements for systems with high leakage currents.
  • Page 271 Electrical installation Installation instructions 9.4.13 Installation above 1000 m amsl The devices can be used at altitudes above 1000  m above sea level up to 3800  m above sea level under the following marginal conditions. The maximum altitude is lim- ited due to the decreased dielectric strength at lower air density. •...
  • Page 272 Electrical installation Installation topologies Installation topologies 9.5.1 Installation topology (example: standard installation) ® The following figure shows the basic installation topology with MOVIMOT  advanced: Safety relay Supply system Control Back-up fuse/line protection Control cabinet level Field level DBC.. ® MOVIMOT advanced DBC..
  • Page 273 Electrical installation Terminal assignment of MOVIMOT® advanced DBC Terminal assignment of MOVIMOT® advanced ® Terminal assignment of MOVIMOT advanced DBC Attach units without a connector to the terminals as follows:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 274 Electrical installation Terminal assignment of MOVIMOT® advanced DBC 9.6.2 Connection box size 2 ® The following image shows the terminals of MOVIMOT advanced DBC, size 2: 11 12 13 14 15 16 21 22 23 24 25 26 11 12 13 34443087371 9.6.3 Assignment...
  • Page 275 Electrical installation Terminal assignment of MOVIMOT® advanced DBC Terminal No. Marking Function – – Protective earth connection – Braking resistor connection braking re- – Braking resistor connection sistor termi- nals yellow F_STO_P1 Input STO+ control termi- yellow F_STO_P1 Input STO+ nals (to loop through) –...
  • Page 276 Electrical installation Terminal assignment of MOVIMOT® advanced DBC The following figure shows the factory-installed jumpers at the X9 terminals: 11 12 13 14 15 16 21 22 23 24 25 26 29006177419 These jumpers are not present in the following designs: •...
  • Page 277 Electrical installation Electrical installation – functional safety Electrical installation – functional safety 9.7.1 Installation instructions WARNING Only the types of connection described in this documentation may be used. Severe or fatal injuries. • Non-compliant connection variants specified in other documentation are not per- missible.
  • Page 278 Electrical installation Electrical installation – functional safety Requirements Use of safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or of other safety components must be strictly observed. The basic requirements for cable routing apply as described in this documentation. For connecting the device to the safety relays, observe the installation requirements in accordance with chapter "Installation requirements" (→ 2 216).
  • Page 279 Electrical installation Electrical installation – functional safety Switching off the STO signal for several drive units (STO group disconnection) The STO signal for several drive units can be provided by a single safety relay. The following requirements must be met: •...
  • Page 280 Electrical installation Electrical installation – functional safety Wiring diagrams of the connection variants STO connection at terminal X9 For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". Delivery state In the delivery state, the following terminals are bridged on STO connection X9. The jumpers are marked with the text "Caution, remove jumper for safety operation".
  • Page 281 Electrical installation Electrical installation – functional safety Two-pole sourcing/sinking output Example 1 F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818872587 [1] Drive unit [2] External safety device Example 2 F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 34106433163 [1] Drive unit [2] External safety device...
  • Page 282 Electrical installation Electrical installation – functional safety Two-channel serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818944907 [1] Drive unit [2] External safety device Single-pole sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 0V24_OUT...
  • Page 283 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing output F_STO_P1 F-DO_P1 F_STO_M F_STO_P2 F-DO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228151435 [1] Drive unit [2] External safety controller ®...
  • Page 284 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228157067 [1] Drive unit [2] External safety controller ®...
  • Page 285 Electrical installation Electrical installation – functional safety STO group disconnection, two-channel, serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229441035 [1] Drive unit [2] External safety controller ®...
  • Page 286 Electrical installation Electrical installation – functional safety STO group disconnection, one-pole, sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229445003 [1] Drive unit [2] External safety controller ®...
  • Page 287 Electrical installation Electrical installation – functional safety STO connection via M12 connector X5504/X5505 For further information on the connection of X5504/X5505, refer to the product manual > chapter "Electrical installation" > "Assignment of optional connectors". Delivery state In the delivery state, X5504 is not connected, which means the STO input is active. According to the safety concept, X5504 must be connected or temporarily jumpered using the optionally available STO jumper plug for starting up the device.
  • Page 288 Electrical installation Electrical installation – functional safety Two-pole sourcing/sinking output Example 1 X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 23876260491 [1] Drive unit [2] External safety device Example 2 X5504 24V_OUT F_STO_P2 0V24_OUT F_STO_M F_STO_P1 34216188171 [1] Drive unit [2] External safety device Observe the following information: •...
  • Page 289 Electrical installation Electrical installation – functional safety Two-channel serial sourcing output 24 V F-DOR_11 X5504 F-DOR_12 F-DOR_21 F_STO_P2 F-DOR_22 F_STO_M F_STO_P1 23875551243 [1] Drive unit [2] External safety device Single-pole sourcing output X5504 F_STO_P2 F-DO_P F_STO_M F_STO_P1 23875545995 [1] Drive unit [2] External safety device ®...
  • Page 290 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 X5504 F_STO_P2 F_STO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 9007223142162187 [1] Drive unit [2] External safety device ® Product Manual –...
  • Page 291 Electrical installation Electrical installation – functional safety STO jumper plug (three-pin) WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Only use the jumper plug if the device is not used to fulfill any safety function. WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug.
  • Page 292 Electrical installation MOVIMOT® advanced DBC connection diagram MOVIMOT® advanced connection diagram ® MOVIMOT performance DBC wiring diagram The following figure shows the connections of the device: F11/F12/F13 F11/F12/F13 ® MOVIMOT advanced DBC Line terminals Engineering Line terminals Load disconnector interface Braking resistor Control terminals Analog input...
  • Page 293 Electrical installation MOVIMOT® advanced DBC connection diagram ® Product Manual – MOVIMOT advanced DBC...
  • Page 294 Electrical installation Cable routing and cable shielding Cable routing and cable shielding 9.9.1 Accessory bag with installation equipment (part number 18241395) INFORMATION For some installation variants, you do not need all the parts of the accessory kit. The delivery of each drive unit includes the following accessory bag with installation materials for cable shielding (exception: Does not apply when all possible connections were ordered in connector design): •...
  • Page 295 Electrical installation Cable routing and cable shielding 9.9.2 General installation options The following chapters show common examples and contain important notes on cable selection and cable routing. Assembly of installation materials The following image illustrates the assembly of the installation material: Size 2 Size 1 ®...
  • Page 296 Electrical installation Cable routing and cable shielding 9.9.3 Installation with separately routed binary signal cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting cables, observe the recommended connection cables in the product manual >...
  • Page 297 Electrical installation EMC cable glands 9.10 EMC cable glands 9.10.1 Cable shielding (alternative) As an alternative to using shield clamps for shielded cables (e.g. control cables, STO cables, power cables), you can use EMC cable glands, which are available as an op- tion, to connect the shield.
  • Page 298 Electrical installation Connectors 9.11 Connectors 9.11.1 Representation of connections The connection diagrams of the connectors depict the contact end of the connections. 9.11.2 Connection cables INFORMATION For more information about cable types, see chapter "Technical data". Connection cables are not included in the scope of delivery. Prefabricated cables for connecting SEW‑EURODRIVE components are available to order.
  • Page 299 Electrical installation Connectors Cable routing Observe the permitted bending radii of the cables used when routing the cables. Fur- ther information can be found in the product manual > chapter "Technical data" > "Di- mension drawings of connectors of the connection box" > "Connectors including mat- ing connectors" (→ 2 156).
  • Page 300 Electrical installation Connectors ® 9.11.3 Connector positions of the MOVIMOT advanced DBC drive unit size 1 The following figure shows possible connector positions: X5134 X1523 X4142 X5505 X2304 X5504 X4142 X1523 X5134 X5504 X5505 X2304 X2242 X1206 X5136 X1203_2 X1203_1 X1207 X2328 X1217...
  • Page 301 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1206 X1203_1 Black "AC 400 V connection" (→ 2 312) X, 2, or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" (→ 2 312) X, 2, or 3 •...
  • Page 302 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • Optional connec- [1] Optional pressure compensation X or 2 tion for equipo- tential bonding [2] Optional connection for equipo- X or 2 •...
  • Page 303 Electrical installation Connectors ® 9.11.4 Connector positions of the MOVIMOT advanced DBC drive unit size 2 Cable entry M25 The following figure shows possible connector positions: X1206 X1203_2 X1203_1 X1217 X1207 X5136 X1206 X1203_1 X1203_2 X1207 X1217 X5136 X1203_2 X1203_1 X1206 X1217 X1207...
  • Page 304 Electrical installation Connectors Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color • X1206 X1203_1 Black "AC 400 V connection" (→ 2 312) X, 2 or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" (→ 2 312) X, 2 or 3 •...
  • Page 305 Electrical installation Connectors Cable entry M16 The following figure shows possible connector positions: X2304 X1523 X4142 X5505 X5504 X5504 X5505 X4142 X1523 X2304 X5504 X5505 X2304 X4142 18014432968791819 Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color...
  • Page 306 Electrical installation Connectors Connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • Optional pres- [2] Optional connection for equipo- X or 2 sure compensa- tential bonding tion 1) Connectors X5504 and X5505 can only be ordered together. 9.11.5 Connector positions at the DBC..
  • Page 307 Electrical installation Connectors 9.11.6 Connector variants M12 connector at the connection box M12 connectors at the connection box are pre-installed at delivery so they match the connection cables provided by SEW‑EURODRIVE. Customers can adjust the align- ment of connectors if required. The following figure shows a schematic illustration with the permitted tightening torque: 6 Nm...
  • Page 308 Electrical installation Connectors M12 connector with mating connector at connection box or electronics cover The following figure shows a schematic illustration with the permitted tightening torques: 0.4 – 0.6 Nm 32845364363 INFORMATION The M12 connectors are usually tightened with a torque of 0.4 – 0.6 Nm. Observe the data sheet of the used prefabricated cables.
  • Page 309 Electrical installation Connectors M23 connector The M23 connectors are available in the following variants: • [1] "Straight" connector • [2] "Angled" connector After plugging in the mating connector, you can align the angled connector without the need for additional tools. Observe the following notes: •...
  • Page 310 Electrical installation Connectors 9.11.7 Using connectors assembled by yourself M23 connector by TE connectivity – Intercontec Products The power connectors for assembling connection cables yourself, and the correspond- ing assembly tool set is available for order from TE Connectivity - Intercontec products.
  • Page 311 Electrical installation Connectors Mini-I/O connector The following tables contains the part numbers and purchase order numbers of the mini-I/O connectors for customer assembly of mini I/O connection cables. Connector type Cable Cable Purchase order num- Part number Outer diameter Category SEW‑EURODRIVE Core cross section TE Connectivity...
  • Page 312 The following table provides information about this connection: Function AC 400 V connection for supplying the device/for looping through Connection type M23, SEW-EURODRIVE insert, Series 723, SpeedTec equipment, company: TE Connectivity – Intercontec products, female, coding ring: black, protected against contact Connection diagram...
  • Page 313 Electrical installation Optional connector assignment Connection cables Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 1.5 mm JZ-600...
  • Page 314 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male ®...
  • Page 315 Electrical installation Optional connector assignment Cable cross section 4.0 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ®...
  • Page 316 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (halogen-free) M23, coding Open ring: black, male ® HELUKABEL Variable 4.0 mm –...
  • Page 317 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated con- nector...
  • Page 318 Electrical installation Optional connector assignment 9.12.2 X1206: AC 400 V connection (IN) The following table provides information about this connection: Function AC 400 V connection (IN) Connection type M15-X-Power, male, connector without union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 319 Electrical installation Optional connector assignment 9.12.3 X2242: AC 400 V connection (OUT) The following table provides information about this connection: Function AC 400 V connection (OUT) Connection type M15-X-Power, female, connector with union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 320 Electrical installation Optional connector assignment 9.12.4 X1207: AC 400 V connection (IN) INFORMATION The number of permitted plug-in cycles for this connector is 10 times. The following table provides information about this connection: Function AC 400 V connection (IN) Connection type QPD W 4PE2,5, QUICKON connector, coding 3, male, PhoenixContact Connection diagram Assignment...
  • Page 321 Electrical installation Optional connector assignment 9.12.5 X1217: PA connection for AC 400 V and 24 V backup voltage (IN) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (IN) Connection type MQ15-X-Power, male, connector without union nut, MURR Elektronik, (current load max.
  • Page 322 Electrical installation Optional connector assignment 9.12.6 X2328: PA connection for AC 400 V and 24 V backup voltage (OUT) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (OUT) Connection type MQ15-X-Power, female, connector with union nut, MURR Elektronik, (current load max.
  • Page 323 Electrical installation Optional connector assignment 9.12.7 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • You may bridge the STO connection with 24 V only if the device is not intended to fulfill any safety functions. The following table provides information about this connection: Function Connection for safe disconnection (STO, 3-core)
  • Page 324 Electrical installation Optional connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 325 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 326 Electrical installation Optional connector assignment Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28110978, 28110943 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly...
  • Page 327 Electrical installation Optional connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28111001, 28111036 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/ cation core cross section...
  • Page 328 Electrical installation Optional connector assignment 9.12.8 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 329 Electrical installation Optional connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 330 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 331 Electrical installation Optional connector assignment Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117808, 28110986 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly...
  • Page 332 Electrical installation Optional connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117816, 28111044 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/core cation cross sec- tion...
  • Page 333 Electrical installation Optional connector assignment 9.12.9 X2304: Connection of external braking resistor The following table provides information about this connection: Function Connection of external braking resistor Connection type M12, 4-pin, female, S-coded Wiring diagram Assignment Contact Function Braking resistor connection + res.
  • Page 334 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28172558 Assembly Open cable end Description Assembled con- nector Conductor Mark- Assembly Signal Contact color/core...
  • Page 335 Electrical installation Optional connector assignment 9.12.10 X5134: Digital inputs, relay output The following table provides information about this connection: Function Digital inputs/outputs Connection type M12, 8-pin, male, A-coded Connection diagram Assignment Contact Function Signal relay DI04/RESET Binary input DI04 DI01/R Binary input DI01 DI02/L Binary input DI02...
  • Page 336 Electrical installation Optional connector assignment 9.12.11 X5136: Digital inputs, relay output The following table provides information about this connection: Function Digital inputs, relay output Connection type M23, female, male thread, TE Connectivity-Intercontec products, P insert, SpeedTec equipment, 12‑pin, 0°-coded, coding ring: without, protected against contact Connection diagram Assignment Contact...
  • Page 337 Electrical installation Optional connector assignment Connection cable INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 338 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 11741457 Assembly Open cable end Description Prefabricated con- nector Core Identifi- Assembly Signal Contact color/...
  • Page 339 Electrical installation Optional connector assignment 9.12.12 X1523: DC 24 V backup voltage, input The following table provides information about this connection: Function Input DC 24 V backup voltage Connection type M12, 5‑pin, male, L‑coded, color: light gray Connection diagram Assignment Contact Function +24V/L1 DC 24 V input/L1 (for backup mode) 0V24/N2 0V24 reference potential/N2...
  • Page 340 Electrical installation Optional connector assignment Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 5 × 2.5 mm JZ-500 28114345 DC 60 V M12, 5‑pin,...
  • Page 341 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 5 × 2.5 mm Li9Y11Y-HF 28114353 DC 60 V M12, 5‑pin, M12, 5‑pin, L‑coded, fe- L‑coded, male male ®...
  • Page 342 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117786 Assembly Open cable end Description Prefabricated con- nector Core Identi- Assembly Signal Contact color/...
  • Page 343 DC 24 V auxiliary output 0V24_OUT 0V24 reference potential CAN_H CAN High connection CAN_L CAN Low connection 1) Only use this output to supply components from SEW‑EURODRIVE. 2) Only use this output to supply components from SEW-EURODRIVE. ® Product Manual – MOVIMOT advanced DBC...
  • Page 344 Electrical installation Optional connector assignment Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to USM21A interface adapter: 3.0 m DC 60 V USK15A 28139038 M12-SPEED- RJ10 CON, 5-pin, B‑coded, male Connection to CBG..
  • Page 345 Electrical installation Connector assignment at the electronics cover 9.13 Connector assignment at the electronics cover For the positions of the connectors, refer to chapter "Electrical installation" > "Con- nector positions at the electronics cover..". 9.13.1 X5231: Analog input The following table provides information about this connection: Function Analog input Connection type...
  • Page 346 Electrical installation PC connection 9.14 PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the drive unit. Observe the information in the product manual > chapter "Electrical installation" > "PC connection"...
  • Page 347 Electrical installation PC connection Connection to X4142 (M12 at the connection box) The engineering interface X31 at the connection unit in the connection box is assigned to the internal wiring of X4142 connector. Connection without extension cable X4142 32385960459 Connection with extension cable X4142 41080931979...
  • Page 348 Electrical installation PC connection Installing the included engineering X4142 connector SEW‑EURODRIVE supplies the engineering X4142 connector in some cases in an accessory bag (part number: 28273273) with the drive unit. In this case, install the en- gineering X4142 connector to the connection box of the drive unit as follows: 1.
  • Page 349 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 350 Electrical installation PC connection 9.14.2 Connection via keypad You can establish a connection between the PC and the device's engineering inter- face using the CBG22A, CBG21A, CBG11A or CBM22A keypads. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 351 Electrical installation PC connection Connection to X4142 (M12 at the connection box) X4142 32386058507 Connection cable USB A/USB 2.0 Mini B (available for delivery from SEW‑EURODRIVE, part number: 25643517) Keypad CBG22A, CBG21A, or CBG11A Connection cable D-Sub/M12 (USK25A) (available for delivery from SEW‑EURODRIVE, part number: 28139046) ®...
  • Page 352 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 353 Electrical installation PC connection Installation housing CBM22A connection with integrated keypad to X4142 (M12 at connection box) X4142 35684595211 Installation housing CBM22A with integrated keypad ® Product Manual – MOVIMOT advanced DBC...
  • Page 354 Startup Startup notes Startup 10.1 Startup notes Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter "Carrying out electrical work safely".
  • Page 355 Startup Startup notes 10.1.1 Lifting applications Perform the following additional steps before starting up the lifting applications:  WARNING! Danger from falling hoist. Severe or fatal injuries. Observe the following information. ð Do not use the device alone as a safety device for the lifting application. ð...
  • Page 356 Startup Startup notes Lifting application without encoder SEW‑EURODRIVE recommends that you do not use the drive unit in lifting applica- tions with V/f control mode. PLUS SEW‑EURODRIVE recommends the following settings and control behavior for using PLUS the drive unit in lifting applications with the VFC control mode (without encoder): Parameter settings: •...
  • Page 357 Startup Startup notes • Set the parameter Drive train > Drive train ASx > Controller > Control behavior > Flying start = "1" (On). • Set the parameter Functions > Monitoring functions > Limit values > Application limits > Torque ≥ 150% of the nominal motor torque. Control behavior: •...
  • Page 358 Startup Startup requirements 10.2 Startup requirements NOTICE Gear unit overload. Damage to the gear unit. • Observe the peak torque of the gear unit when you configure the current limit and torque limit. • Check the current limits and torque limits and adjust them, if necessary. Startup is only required when you need to change the factory set parameterization.
  • Page 359 Startup Parameterization mode 10.3 Parameterization mode The following parameterization modes are available to perform the device startup: Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...
  • Page 360 Startup Control elements 10.4 Control elements 10.4.1 Overview of control elements The following figure gives an overview of the control elements at the electronics cover. Size 1 S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2...
  • Page 361 Startup Control elements 10.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 362 Startup Control elements Parameter application limit speed The following table shows the default setting of the Application limit speed parameter: Startup Drive unit Default setting pa- rameter Application limit speed ® Automatic MOVIMOT advanced DRN.. 50 Hz 3000 min startup via the ®...
  • Page 363 Startup Control elements 10.4.3 Potentiometer f2 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 364 Startup Control elements Parameter application limit speed The following table shows the default setting of the Application limit speed parameter: Startup Drive unit Default setting pa- rameter Application limit speed ® Automatic MOVIMOT advanced DRN.. 50 Hz 3000 min startup via the ®...
  • Page 365 Startup DIP switches 10.5 DIP switches 10.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to property. • Set the DIP switches only using suitable tools, such as a slotted screwdriver with a blade width of ≤ 3 mm. •...
  • Page 366 Startup DIP switches DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch Meaning Direction of Release brake/ Speed moni- Reserved rotation re- deactivate toring deacti- ® versal DynaStop vation with FCB01 – enable Speed monitor- Speed moni- toring 1) The factory settings are shown in boldface.
  • Page 367 Startup DIP switches 10.5.2 Description of the DIP switches DIP switch S1/1: Reversing the direction of rotation INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train  1 > Controller > Direction of rotation reversal. If both set- tings are active, the speed setpoint is not inverted (logical XOR).
  • Page 368 Startup Startup with "ex works parameters" DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...
  • Page 369 Startup Application-related startup 10.8 Application-related startup ® The applications are started up with specific settings using the MOVISUITE engineer- ing software. Pay attention to the information in the Product manual > chapter "Startup" > "Applica- tion-related startup", including the sub-chapters. 10.8.1 Pumps and fans Observe the following information:...
  • Page 370 Startup Application-related startup 10.8.3 Prioritized terminal control Description The "Prioritized terminal control" function is a control function that prioritizes control of the drive independently of the parameterized control signal source (e.g. fieldbus) via digital inputs. Operating behavior Firmware version 12 of the basic device covers the different operating behaviors of previous firmware versions.
  • Page 371 Startup Application-related startup Safety option Parameter Operating behavior setting Safety card Interrupt F-commu- When activating the prioritized terminal control, F-communica- with nication tion with the safety card is stopped. safe inputs = YES (default) The communication timeout of the safety card activates the safety sub-functions and inhibits the drive.
  • Page 372 Startup Application-related startup Functions Edge detection after STO and power ON The Edge detection after STO and power on parameter specifies whether the priorit- ized terminal control is started after the deactivation of the safety sub-function or with a power switch-on by the signal level or by a positive signal edge. All other states are evaluated only via the signal level.
  • Page 373 Startup Application-related startup Speed source The Speed source parameter defines the behavior of safe communication with the higher-level safety controller when the prioritized terminal control is activated. Parameter Setting Meaning Speed Prioritized The "Prioritized terminal control" func- source terminal control – tion applies the speed from the follow- speed setpoint...
  • Page 374 Startup Startup with MOVISUITE® engineering software Signal at Setting Operating behavior digital input Prioritized Edge detection If the prioritized terminal control has been terminal control – after STO and activated by a digital input signal, the con- positive direction POWER ON troller enables the drive in positive direc- of rotation = signal level...
  • Page 375 Startup Startup with MOVISUITE® engineering software The motor is started up in drive train 1. When using a motor from SEW‑EURODRIVE, select the motor type from the catalog or enter the nameplate. You can perform the startup for motors and encoders from SEW‑EURODRIVE with an electronic nameplate based on the data contained there.
  • Page 376 Startup Startup with the CBG21A keypad 10.10 Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG21A keypad", including the sub-chapters.
  • Page 377 Startup Startup with the CBG21A keypad Entering a number Proceed as follows: • Change the digit within a number by using the <left/right> arrow keys. • The editable digit is highlighted. • Change the value of the digit by using the <up/down> arrow keys. •...
  • Page 378 Startup Startup with the CBG11A keypad 10.11 Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG11A keypad", including the sub-chapters.
  • Page 379 Startup Startup with the CBG11A keypad 1. Change the digit within a number by using the <left/right> arrow keys. 2. The editable digit is underlined. 3. Change the value of the digit by using the <up/down> arrow keys. 4. Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display.
  • Page 380 Startup Configuring the digital inputs/outputs 10.12 Configuring the digital inputs/outputs Easy mode In Easy mode, the following configuration of the digital inputs is active: Digital inputs Function Setting (Configuration of the digital inputs) (CW/CCW/setpoint changeover) • DI01 Fixed setpoints, positive rotation direc- tion •...
  • Page 381 Startup Setpoint scaling of the analog input 10.13 Setpoint scaling of the analog input The setpoint scaling of analog input AI1 depends on the operating mode of the fixed setpoint processing. Operating mode Setpoint scaling on the operating mode: "Mechanical setting elements": "Mechanical The following figure shows the setpoint scaling of the analog input AI1: setting elements"...
  • Page 382 Operation Maintenance switch Operation 11.1 Maintenance switch 11.1.1 Switch disconnector /D11 WARNING Electric shock due to dangerous voltages at the line terminals. The switch disconnector disconnects the electronics cover from the voltage supply. Voltage is still present at the terminals of the device. •...
  • Page 383 Operation Binary controller The following configurations of the digital inputs are available: No. Configuration of the digital inputs Description User-defined configuration • The individual digital inputs can be configured separately. • The operating mode of the fixed set- point processing can be freely con- figured.
  • Page 384 Operation Binary controller No. Configuration of the digital inputs Description CW, CCW, primary frequency • Direction of rotation positive, nega- tive • Speed setpoint via the primary fre- quency input • Fault reset Fixed setpoint processing mode: • Primary frequency setpoint ®...
  • Page 385 Operation Binary controller 11.2.1 Configuration 0: User-defined configuration Function of the • The digital inputs can be configured freely. digital inputs • In contrast to the predefined terminal configurations 1 – 6, the drive unit remains in the status "FCB 02 Stop default" once the enable signal is revoked. If you require the status "FCB 01 Output stage inhibit", you must assign this function to a digital input.
  • Page 386 Operation Binary controller 11.2.2 Configuration 1: CW, CCW, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Configuration 1 is active in Easy mode and in the delivery state. Easy mode is only available up to firmware version < 11. Behavior of the drive unit Digital input "DRIVE"...
  • Page 387 Operation Binary controller 11.2.3 Configuration 2: Enable, fixed setpoints Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Fixed Fixed Reset setpoint setpoint The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 388 Operation Binary controller 11.2.4 Configuration 3: Enable, external fault, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Exter- Potenti- Reset ometer fault The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 389 Operation Binary controller 11.2.5 Configuration 4: Motor potentiometer right Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Motor Motor Reset potenti- potenti- ometer ometer down The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 390 Operation Binary controller 11.2.6 Configuration 5: Motor potentiometer left Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Left Motor Motor Reset potenti- potenti- ometer ometer down The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 391 Operation Binary controller 11.2.7 Configuration 6: CW, CCW, primary frequency Fixed setpoint processing mode: Primary frequency setpoint (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Left Input Reset fre- quency The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 392 Operation Manual mode with CBG22A local keypad 11.3 Manual mode with CBG22A local keypad With the CBG22A local keypad, you can intuitively operate the drive unit or device and read out faults using the symbols and functions on the color display. Further information can be found in the product manual >...
  • Page 393 Operation Manual mode with CBG22A local keypad Keys The following figure shows the keys of the CBG22A local keypad: 9007233260688395 a = Navigate in the menu b = Manual mode control section <Up/down> arrow keys <RESET> key <OK> key <i> Information key <Left/right>...
  • Page 394 Operation Manual mode with CBG22A local keypad Symbols used The selectable functions are shown on the display of the local keypad in the form of icons. Start menu Monitoring ® MOVISAFE CS.. DIP switch Process data Digital inputs/outputs Operating and energy data Device information Fault memory Gateway operation...
  • Page 395 Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® 11.4 Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
  • Page 396 Operation Manual mode with MOVISUITE® Manual mode is deactivated: • When you click the [Deactivate manual mode] button • Or when you close the "Manual mode" window. 11.4.2 Control in manual mode Manual mode window Once manual mode has been successfully activated, you can control the device using ®...
  • Page 397 Operation Drive unit behavior in case of a voltage failure 11.5 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion: In case of a voltage failure, the drive unit uses the motion energy (energy recovery) to supply the electronics cover with voltage.
  • Page 398 Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" Function "Releasing the brake / deactivatin g D ynaStop® with FCB 01" ® 11.6 Function "Release brake/deactivate DynaStop with FCB01" 11.6.1 Activating the function WARNING Danger from falling loads. Severe or fatal injuries.
  • Page 399 Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" 27021619739100171 2. Configuring the control signal: ð Control via digital input ® Assign a digital input via the function "Release brake/deactivate DynaStop when output stage is inhibited" [2]. 27021619739103115 ð...
  • Page 400 Operation Mechanical brake in conjunction with STO 11.7 Mechanical brake in conjunction with STO 11.7.1 Using the mechanical brake in conjunction with the STO function The following table shows the behavior of the drive depending on the parameter set- tings: Index Parameter Setting...
  • Page 401 Service Failures of the mechanical drive Service NOTICE Improper work on the drive units can result in damage. Damage to property. • Make sure that the drives from SEW‑EURODRIVE are repaired by qualified per- sonnel only. • Consult SEW‑EURODRIVE SERVICE. 12.1 Failures of the mechanical drive Follow the information in the "DR..71-315, DRN63-315, DR2..56-80 AC motors"...
  • Page 402 Service Failures of the mechanical drive 12.1.2 Brake malfunctions The following table shows fault diagnostics options for malfunctions of the brake: Fault Possible cause Measure • Contact SEW‑EURODRIVE Brake does not re- Electronics cover defec- Service lease tive • Replace electronics cover Max.
  • Page 403 Service Evaluating fault messages 12.2 Evaluating fault messages ® 12.2.1 MOVISUITE ® The following section shows a sample evaluation of a fault message in MOVISUITE ® 1. Open the parameter tree in MOVISUITE 2. In the parameter tree, select the "Status" node [7]. ð...
  • Page 404 Service Resetting fault messages 12.3 Resetting fault messages WARNING Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: • Switch the supply system off and on again.
  • Page 405 Service Fault messages with parameterizable response 12.5 Fault messages with parameterizable response The following table shows the fault messages with parameterizable responses: Error Description Index Possible error response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture –...
  • Page 406 Service Fault messages with parameterizable response Error Description Index Possible error response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchroni- • Warning zation. • Application stop (with out- put stage inhibit) •...
  • Page 407 Service Responses to fault acknowledgement Error Description Index Possible error response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...
  • Page 408 Service Responses to fault acknowledgement Software restart A software restart does not actually reset the micro controller. Response Effect The firmware is restarted without the boot loader becoming ac- tive (no display of "b0"!). Reference positions of incremental encoder systems are lost. Any fieldbus interfaces that are present are not affected.
  • Page 409 Service Description of status and operating displays 12.7 Description of status and operating displays 12.7.1 LED displays of the binary control The following figure shows an example of the LEDs of the binary design: DBC10A-0020-503-A-000-000 Binary 18014427523368971 [1] "DRIVE" status LED ®...
  • Page 410 Service Description of status and operating displays 12.7.2 General LEDs "DRIVE" status LED The following table describes the display functions of the "DRIVE" LED: Operating status/ Meaning Measure Error Suberror code code – Not ready for opera- Line voltage absent. Power on the line tion voltage.
  • Page 411 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code Green/red Ready A displaying error is present. Refer to chapter "Error description” in Flashing with The output stage is enabled. the product manual changing colors, The motor is in operation.
  • Page 412 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code Ground error Refer to chapter "Error description” in Flashing, 1 Hz Brake chopper error the product manual Line error for possible mea- sures. DC link error 1, 2, 3 Speed monitoring error 1, 2, 5, 6,...
  • Page 413 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code 1, 2 Output stage monitoring error Contact SEW‑EURODRIVE Steady light Brake chopper error Service. DC link error 3, 4, 8 Control mode error 2, 99 Data Flexibility error 7, 8 Temperature monitoring error...
  • Page 414 Short circuit at the motor output. – Check motor cable for short circuit. – Remove the short circuit. Power output stage defective. Contact SEW-EURODRIVE Service. Motor current too high. Connect a smaller motor. Error: 1.2 (0102hex | 258dec) Description: Overcurrent in output stage...
  • Page 415 Cause Measure Ground fault in the motor lead. Eliminate ground fault. Ground fault in the inverter. Contact SEW-EURODRIVE Service. Ground fault in the motor. Eliminate ground fault. Ground fault in line components. Eliminate ground fault. Ground fault detected in the storage line.
  • Page 416 Service Fault description 12.8.5 Error 7 DC link Error: 7.1 (0701hex | 1793dec) Description: DC link overvoltage Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage exceeded. – Check the connection of the braking resistor. – Decrease deceleration. –...
  • Page 417 Service Fault description Error: 8.3 (0803hex | 2051dec) Description: Maximum speed at motor shaft exceeded Response: Output stage inhibit Cause Measure The actual speed has exceeded the limit value Reduce the maximum motor speed. "Maximum speed at motor shaft". This limit value is set to match the motor and gear unit at startup.
  • Page 418 Service Fault description Error: 9.4 (0904hex | 2308dec) Description: Correct current supply of motor not possible Response: Output stage inhibit Cause Measure With active current monitoring during premagneti- – Check motor cable. zation, the required current could not be im- –...
  • Page 419 Service Fault description Error: 9.9 (0909hex | 2313dec) Description: Parameter measurement not possible with active motor type Response: Output stage inhibit Cause Measure Only the parameters of an asynchronous motor or Omit parameter measurement. synchronous motor can be measured. Error: 9.10 (090Ahex | 2314dec) Description: Rotor stall monitoring Response: Output stage inhibit Cause...
  • Page 420 Error: 10.1 (0A01hex | 2561dec) Description: Initialization error Response: Application stop + output stage inhibit Cause Measure Error detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not equal to 0. Service. ® Product Manual – MOVIMOT advanced DBC...
  • Page 421 Response: Application stop + output stage inhibit Cause Measure Unknown program command (illegal opcode) de- Check the program. Contact SEW-EURODRIVE tected in Data Flexibility program. Service. The version of the MOVIKIT® software module in – Adjust the firmware version of the device ac-...
  • Page 422 Response: Application stop + output stage inhibit Cause Measure The watchdog has detected a fault. The program Check the program. Contact SEW-EURODRIVE runtime exceeds the permitted time. Service. Execution time of PDI task or PDO task exceeds – Use slicing mode.
  • Page 423 Error: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Error: 10.20 (0A14hex | 2580dec) Description: Application error – warning Response: Warning Cause Measure Error detected in the application program.
  • Page 424 Response: Warning with self-reset Cause Measure Error detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Error: 10.25 (0A19hex | 2585dec) Description: Application error – application stop + output stage inhibit with self-reset Response: Application stop + output stage inhibit with self reset...
  • Page 425 – Ensure sufficient cooling. ceeded. The fan (if present) is defective. The maximum Contact SEW-EURODRIVE Service. permitted heat sink temperature has been ex- ceeded. The temperature sensor is defective. The maxi- Contact SEW-EURODRIVE Service.
  • Page 426 – Ensure sufficient cooling. threshold. The fan (if present) is defective. The device uti- Contact SEW-EURODRIVE Service. lization has reached or exceeded the switch-off threshold. The fan (if present) is blocked or dirty.
  • Page 427 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure There is a short circuit at the temperature sensor Contact SEW-EURODRIVE Service. of the heat sink. Error: 11.9 (0B09hex | 2825dec) Description: Overtemperature of signal electronics Response: Output stage inhibit...
  • Page 428 Service Fault description Error: 12.2 (0C02hex | 3074dec) Description: DC 24 V brake voltage not within tolerance range Response: Application stop + output stage inhibit Cause Measure DC 24 V supply voltage is not within tolerance Check the DC 24 V supply voltage. range of 24 –...
  • Page 429 Service Fault description Error: 12.8 (0C08hex | 3080dec) Description: Supply voltage fault Response: Brake supply voltage fault Cause Measure The error can be caused as follows: – Check the supply voltage. – The supply voltage of the brake rectifier is out- –...
  • Page 430 Service Fault description Error: 12.23 (0C17hex | 3095dec) Description: Digital motor integration – timeout Response: Output stage inhibit Cause Measure Communication with the integrated brake control Check the connection. is disrupted. Error: 12.24 (0C18hex | 3096dec) Description: Digital motor integration – initialization error Response: Output stage inhibit Cause Measure...
  • Page 431 Service Fault description Error: 13.3 (0D03hex | 3331dec) Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring Use a different encoder type. steps/pulses per revolution/multi-turn). INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 432 Service Fault description Error: 13.6 (0D06hex | 3334dec) Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure The amount resulting from the level of the two – Check the wiring. track signals A and B is lower than the permitted –...
  • Page 433 Cause Measure An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. Communication with the encoder has failed. Contact SEW-EURODRIVE Service. Error: 13.12 (0D0Chex | 3340dec) Description: Emergency Response: Encoder 1 – latest critical fault Cause Measure The CANopen encoder signals an emergency.
  • Page 434 Service Fault description Error: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: Encoder 1 – latest fault Cause Measure A communication error was detected during ini- – Check the wiring. tialization. – Check the startup parameters. – Check the encoder settings. INFORMATION In "Emergency mode"...
  • Page 435 Service Fault description Error: 13.16 (0D10hex | 3344dec) Description: High level in data line – critical error Response: Encoder 1 – latest critical fault Cause Measure A permanent high level of the data signal was de- – Check the wiring. tected.
  • Page 436 Service Fault description Error: 13.20 (0D14hex | 3348dec) Description: SSI encoder – critical error Response: Encoder 1 – latest critical fault Cause Measure The SSI encoder has detected a critical error. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 437 Service Fault description Error: 13.23 (0D17hex | 3351dec) Description: Internal error Response: Encoder 1 – latest fault Cause Measure The encoder has detected an internal error. – Check the wiring. – Check interference sources (light beam inter- INFORMATION rupted, reflector, signal cables, etc.). The encoder error code is displayed in MOVI- –...
  • Page 438 Service Fault description Error: 13.27 (0D1Bhex | 3355dec) Description: Digital motor integration – fault Response: Encoder 1 – latest fault Cause Measure The encoder of the digital motor integration has – Check for EMC-compliant installation. detected a fault. The exact cause of the fault is –...
  • Page 439 Service Fault description Error: 16.3 (1003hex | 4099dec) Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure Starting up thermal model not yet completed or its Perform startup again. parameterization invalid. Error: 16.5 (1005hex | 4101dec) Description: Current limit smaller than magnetizing current of the motor Response: Output stage inhibit Cause Measure...
  • Page 440 Service Fault description Error: 16.8 (1008hex | 4104dec) Description: Temperature sensor motor 1 – startup error Response: Output stage inhibit Cause Measure Error during startup of temperature sensor of mo- Check the startup parameters. tor 1. Error: 16.9 (1009hex | 4105dec) Description: Temperature sensor motor 2 –...
  • Page 441 Service Fault description Error: 16.13 (100Dhex | 4109dec) Description: Several motor protection models active Response: Output stage inhibit Cause Measure Several motor protection models are active in one – Perform startup again. of the thermal motor monitorings. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 442 Service Fault description Error: 16.24 (1018hex | 4120dec) Description: Speed controller sampling time not possible with PWM frequency or control mode Response: Application stop + output stage inhibit Cause Measure The set speed controller sampling time of 2 ms is –...
  • Page 443 Fault description Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. Error: 16.40 (1028hex | 4136dec) Description: Startup data set invalid Response: Output stage inhibit Cause Measure The startup data set on the replaceable memory –...
  • Page 444 Service Fault description 12.8.13 Error 17 Internal processor error Error: 17.7 (1107hex | 4359dec) Description: Exception Response: Output stage inhibit Cause Measure Internal computing error (trap) in CPU. – Switch the device off and on again. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 445 Service Fault description Error: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected while processing the internal – Switch the device off and on again. task system.
  • Page 446 Error: 18.13 (120Dhex | 4621dec) Description: Calibration data not plausible Response: Output stage inhibit Cause Measure Calibration data not plausible. Contact SEW-EURODRIVE Service. Error: 18.14 (120Ehex | 4622dec) Description: Energy management error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure An application that switches supply voltages (e.g.
  • Page 447 Service Fault description Error: 19.3 (1303hex | 4867dec) Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure The speed setpoints in the profile value connec- Correct the setpoints. tion are not plausible. The speed limit may only be specified as an absolute value.
  • Page 448 Service Fault description Error: 19.9 (1309hex | 4873dec) Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure The jerk time is not plausible. The jerk time may Adjust the jerk time. only be specified as an absolute value Error: 19.11 (130Bhex | 4875dec) Description: Error signal level of direction of rotation reversal at enable time Response: Output stage inhibit...
  • Page 449 – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure The fan is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT advanced DBC...
  • Page 450 The state change of the STO signals is too slow. Ensure steeper switching edge. An internal defect has occurred in the STO circuit. Contact SEW-EURODRIVE Service. Error: 20.23 (1417hex | 5143dec) Description: Temperature detection in power section faulty...
  • Page 451 Service Fault description Error: 21.3 (1503hex | 5379dec) Description: Incompatible drive Response: Output stage inhibit Cause Measure The connected drive does not match the drive – Connect an appropriate drive. that was started up. – Perform startup again. Error: 21.4 (1504hex | 5380dec) Description: Invalid label Response: Output stage inhibit Cause...
  • Page 452 Service Fault description Error: 21.9 (1509hex | 5385dec) Description: Impermissible hot plug Response: Emergency stop + output stage inhibit Cause Measure A slave of digital motor integration was connected – Activate the configuration state of the inverter, while the drive was enabled. e.g.
  • Page 453 Service Fault description Error: 21.14 (150Ehex | 5390dec) Description: Missing startup of brake control Response: Output stage inhibit Cause Measure The brake control has not been started up. Start up brake control or connect another drive. Error: 21.15 (150Fhex | 5391dec) Description: Motor temperature detection not available Response: Output stage inhibit Cause...
  • Page 454 SEW‑EURODRIVE Service. Fault detected on switched-mode power supply. Check the DC 24 V supply voltage. Error detected at the gate driver of a power semi- Contact SEW-EURODRIVE Service. conductor. 12.8.19 Error 25 Parameter memory monitoring Error: 25.1 (1901hex | 6401dec)
  • Page 455 Service Fault description Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
  • Page 456 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Error: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Output stage inhibit...
  • Page 457 Description: Calibration data of control electronics – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service. Error: 25.18 (1912hex | 6418dec) Description: QA data power section – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section.
  • Page 458 System state: Fault acknowledgment with CPU reset Cause Measure Runtime error detected in the replaceable Contact SEW-EURODRIVE Service. memory module of the safety option. Error: 25.51 (1933hex | 6451dec) Description: Replaceable memory module of safety option – initialization error Response: Warning...
  • Page 459 [Functions] > [Setpoints] > [Basic settings]. Error: 26.3 (1A03hex | 6659dec) Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section detected critical fault and request- Contact SEW-EURODRIVE Service. ed external emergency shutdown. ® Product Manual – MOVIMOT advanced DBC...
  • Page 460 Service Fault description Error: 26.4 (1A04hex | 6660dec) Description: Error while monitoring temperature of external braking resistor Response: Response to external braking resistor error Cause Measure The connected temperature switch of the external – Check the mounting position of the braking re- braking resistor has tripped.
  • Page 461 Service Fault description Error: 28.4 (1C04hex | 7172dec) Description: FCB 11/12 – Faulty reference offset Response: Emergency stop + output stage inhibit Cause Measure An error was detected when determining the ref- – Make sure that the reference offset is smaller erence offset.
  • Page 462 Service Fault description Error: 28.7 (1C07hex | 7175dec) Description: FCB 21 – Required total torque too high Response: Output stage inhibit Cause Measure The required total torque is greater than the per- – Reduce the torque specification. mitted maximum torque at the motor shaft. The –...
  • Page 463 Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Error: 28.14 (1C0Ehex | 7182dec) Description: Modulo minimum and modulo maximum not plausible Response: Emergency stop + output stage inhibit...
  • Page 464 Service Fault description Error: 28.18 (1C12hex | 7186dec) Description: FCB 21 – Brake missing Response: Application stop + output stage inhibit Cause Measure No brake has been parameterized in the inverter. – Parameterize the brake in drive train 1. However, a brake is required to perform the brake –...
  • Page 465 Service Fault description Error: 28.22 (1C16hex | 7190dec) Description: FCB 09 – Wrong touchprobe data source Response: Application stop + output stage inhibit Cause Measure For the "Remaining distance from touchprobe 1" Change the data source of the touchprobe. operating mode, the data source of the touch- probe used must be set to "Actual position in user unit".
  • Page 466 Service Fault description Error: 28.28 (1C1Chex | 7196dec) Description: FCB 11/12 – Homing not possible Response: Emergency stop + output stage inhibit Cause Measure Position control cannot be performed with the ac- – Parameterize the encoder as the source of the tive control mode and the active encoder setting.
  • Page 467 Service Fault description Error: 29.4 (1D04hex | 7428dec) Description: Limit switches reversed Response: Emergency stop + output stage inhibit Cause Measure The error can be caused as follows: Check whether the hardware limit switch connec- tions are swapped. – The positive hardware limit switch was hit with a negative direction of rotation or –...
  • Page 468 Service Fault description Error: 30.4 (1E04hex | 7684dec) Description: Distance of software limit switches too small/noise suppression window too large Response: Emergency stop + output stage inhibit Cause Measure The range limited by the positive and negative – Check the positions of the software limit software limit switches is smaller than the range switches.
  • Page 469 Service Fault description Error: 31.5 (1F05hex | 7941dec) Description: Temperature sensor motor 1 – prewarning Response: Thermal motor protection 1 – prewarning threshold Cause Measure Motor temperature determined via temperature Check the motor for overload. sensor exceeded prewarning threshold. Error: 31.6 (1F06hex | 7942dec) Description: Temperature model motor 1 –...
  • Page 470 Service Fault description Error: 31.11 (1F0Bhex | 7947dec) Description: Temperature sensor motor 2 – wire break Response: Application stop + output stage inhibit Cause Measure Wire break detected at the temperature sensor of Check the wiring of the temperature sensor. the motor.
  • Page 471 Service Fault description Error: 31.19 (1F13hex | 7955dec) Description: Temperature sensor motor 2 – temperature too low Response: Output stage inhibit Cause Measure Temperature detected by temperature sensor fell – Check whether the correct temperature sensor below -50 °C. has been configured. –...
  • Page 472 Service Fault description Error: 32.4 (2004hex | 8196dec) Description: Missing synchronization signal Response: External synchronization Cause Measure No synchronization signal present. Make sure that the EtherCAT®/SBusPLUS con- figuration in the controller is set correctly. Error: 32.5 (2005hex | 8197dec) Description: Synchronization timeout Response: External synchronization Cause Measure...
  • Page 473 Error: 33.6 (2106hex | 8454dec) Description: Faulty FPGA configuration Response: Output stage inhibit Cause Measure An error was detected in the FPGA configuration. Contact SEW-EURODRIVE Service. Error: 33.7 (2107hex | 8455dec) Description: Function block compatibility error Response: Output stage inhibit Cause...
  • Page 474 Description: Software function block not configured correctly Response: Output stage inhibit Cause Measure A fault was detected in the configuration of the Contact SEW-EURODRIVE Service. software function block. Error: 33.9 (2109hex | 8457dec) Description: Hardware compatibility error of the power section Response: Output stage inhibit...
  • Page 475 Service Fault description Error: 33.13 (210Dhex | 8461dec) Description: Memory module removed Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Memory module removed from a device that is Switch off the device, insert the memory module, parameterized for operation with a replaceable and switch on the device again.
  • Page 476 Service Fault description Error: 33.22 (2116hex | 8470dec) Description: Function status too low Response: Output stage inhibit Cause Measure The parameter set to be loaded into the device – Perform a firmware update. requires a higher function status. – Use a parameter set that matches the device. –...
  • Page 477 Service Fault description Error: 35.2 (2302hex | 8962dec) Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Determine the required application level ("Appli- application level. cation level – required level" parameter) and enter its activation key.
  • Page 478 Service Fault description 12.8.29 Error 42 Lag error Error: 42.1 (2A01hex | 10753dec) Description: Positioning lag error Response: Positioning lag error Cause Measure Encoder not connected correctly. Check the encoder wiring. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly on the track.
  • Page 479 There is a problem with the output filter. – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIMOT advanced DBC...
  • Page 480 – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. Error: 44.4 (2C04hex | 11268dec) Description: Overcurrent phase W Response: Remote – critical fault Cause Measure The connected motor is too large.
  • Page 481 Service Fault description Error: 45.2 (2D02hex | 11522dec) Description: Fieldbus interface – error Response: Fieldbus – timeout response Cause Measure Error detected on device-internal connection to – Switch the device off and on again. fieldbus interface. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 482 Service Fault description Error: 45.9 (2D09hex | 11529dec) Description: Warning Response: Warning Cause Measure Inverter detected non-critical fault on device-in- – Switch the device off and on again. ternal connection to fieldbus interface. – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 483 Service Fault description 12.8.32 Error 46 MOVISAFE® CS..A Error: 46.1 (2E01hex | 11777dec) Description: MOVISAFE® CS.. safety option no longer responding Response: Output stage inhibit Cause Measure No synchronization could be performed with the – When using a pluggable safety option, check safety option.
  • Page 484 Service Fault description Error: 46.51 (2E33hex | 11827dec) Description: Error Response: Emergency stop + output stage inhibit with self-reset Cause Measure Safety option detected an error. Observe the error code of the safety option sub- component. Identify the exact cause of this error message and take the appropriate measures to eliminate the error.
  • Page 485 Service Fault description Error: 52.3 (3403hex | 13315dec) Description: Nominal inverter current too large Response: Output stage inhibit Cause Measure Ratio of nominal inverter current and nominal mo- Check the assignment of motor and inverter. tor current too large. Error: 52.4 (3404hex | 13316dec) Description: Parameterization of current limit characteristic faulty Response: Output stage inhibit Cause...
  • Page 486 INFORMATION When activating the delivery state of devices with the option /P (customer-specific pa- rameter set), parameter settings are implemented that deviate from the default deliv- ery state set by SEW-EURODRIVE. 12.9.2 Replacing the electronics cover Replace the electronics cover as follows: 1.
  • Page 487 Service Device replacement Type DFC20A-0020-503-A-000-001 PROFINET designation FS logo Old: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … New: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … 0 0 2 0 0 0 2 5 0 0 3 2...
  • Page 488 Service Device replacement 45451087883 7. Supply the device with voltage. 8. Check the functionality of the new electronics cover. DRIVE DFC20A-0020-503-A-000-001 PROFINET DRIVE DRIVE 9007244706177291 9. If the device contains an optional safety card, a safety acknowledgment may be re- quired.
  • Page 489 Service Device replacement 12.9.3 Replacing the memory module Replace the memory module as follows: 1. Observe the safety notes in chapter "Creating a safe working environ- ment" (→ 2 15). ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected.
  • Page 490 Service Device replacement 12.9.4 Replacing the drive unit Replace the drive unit as follows: 1. Consider the safety notes in chapter: "Creating a safe working environ- ment" (→ 2 15). 2. Install the lifting eyes to the drive unit, see chapter "Service" > "Device replace- ment"...
  • Page 491 If a fault cannot be repaired, contact SEW‑EURODRIVE Service, see chapter "Con- tacting SEW-EURODRIVE" (→ 2 509). Always specify the digits of the status label when contacting the SEW-EURODRIVE electronics service team. This will enable our Service personnel to assist you more ef- fectively.
  • Page 492 Service Shutdown 12.11 Shutdown WARNING Risk of burns due to hot surfaces. Severe injuries. • Let the devices cool down before touching them. WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.
  • Page 493 Service Extended storage 12.13 Extended storage 12.13.1 Drive NOTICE Volatilization of the VCI anti-corrosion agent Damage to property. • Drive units must be kept tightly closed until they are started up. INFORMATION For storage periods longer than 9 months, SEW‑EURODRIVE recommends the "Ex- tended storage"...
  • Page 494 Service IT security guidelines for secure waste disposal Climate zone Packaging Storage location Storage period Tropical (Asia, Packaged in contain- Under roof, protection against rain, vi- Up to 3 years with regu- Africa, Central ers, with desiccant bration-free. lar checks of the pack- and South and moisture indicator aging and moisture indi-...
  • Page 495 Service IT security guidelines for secure waste disposal 12.14.3 Secure removal of data stored in the product You can reset the data saved in the product to the factory settings using the ® MOVISUITE engineering software. This encompasses the following data, if present on the device variant: •...
  • Page 496 Service Waste disposal 12.15 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
  • Page 497 Inspection and maintenance Determining the operating hours Inspection and maintenance 13.1 Determining the operating hours ® 13.1.1 About MOVISUITE The device can read out the operating hours so you can plan inspection and mainte- nance work more easily. To determine the operating hours performed, proceed as follows: ®...
  • Page 498 Inspection and maintenance Inspection and maintenance intervals 13.2 Inspection and maintenance intervals The following table shows the inspection intervals: Time interval What to do? Who is permitted to perform the work? When the electronics When the electronics cover is Specialists at cus- cover is opened after an opened after an operating period of tomer site...
  • Page 499 Inspection and maintenance Inspection and maintenance work 13.3 Inspection and maintenance work 13.3.1 Preliminary work regarding inspection and maintenance Carry out the following steps before all inspection and maintenance work:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 500 Inspection and maintenance Inspection and maintenance work • It is therefore important to clean the drive unit at regular intervals, at the latest after one year. This allows you to achieve sufficient heat dissipation. • Insufficient heat dissipation can have unwanted consequences. The service life of bearings is reduced by operation at impermissibly high temperatures (bearing grease degrades).
  • Page 501 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 1 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 502 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Damage to property. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 503 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and electronics cover. 9007228456900619 6.
  • Page 504 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the unit using the corresponding, applicable operating instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 6.0 Nm.
  • Page 505 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 2 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 506 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Damage to property. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 507 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and electronics cover. 34406743819 6.
  • Page 508 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the unit using the corresponding, applicable operating instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 9.5 Nm.
  • Page 509 Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Product Manual – MOVIMOT advanced DBC...
  • Page 510 Index Index Numerical BW150-003/K-1.5 .......... 89 BW150-006-T ............ 91 4Q operation BW68-006-T ............ 92 for motors with mechanical brake.... 88 With external braking resistor...... 89 Cable bushing, position ........ 226 Cable cross section ........... 264 Acceleration............ 364 Cable glands ............ 297 Air admission and accessibility...... 34 Cable routing .......... 256, 294 Analog input ............
  • Page 511 Index Terminal assignment ........ 273 Determining the operating hours ....... 497 Connection box .......... 237 Device replacement ........... 486 Connection cable Device structure Notes ............ 298 Cable bushing position ......... 226 ® Connection cables, inspection and maintenance MOVIMOT advanced drive unit... 224, 225 .............. 500 Nameplate position ........ 229 Connection variants...........
  • Page 512 Index EMC cable glands Installation ............  297 Hazard symbols Energy saving functions Meaning ............ 8 Partial magnetization........ 194 Standby operation ........ 194 Energy-saving functions ........ 194 Identification, nameplate ........ 246 Engineering interface Improving the grounding ........ 260 Connector assignment .........  343 Information Equipotential bonding ........ 256 Designation in the documentation .... 7 On the connection box (option) ....
  • Page 513 Index Installation (mechanical) Memory module .......... 244 Electronics cover ..........  251 Mounting Installation notes ..........  248 Electronics cover .......... 251 Requirements .......... 249 Mounting positions .......... 107 Setting up the drive unit........  250 Solo motors with IEC flange ...... 107 ® Tightening torques........ 254 MOVISUITE Tools and resources........
  • Page 514 Index Potentiometer t1 .......... 364 Power and torque .......... 34 Safety controller, external ........ 221 Product description requirements.......... 221 Energy-saving functions .......  194 Safety controllers, requirements ...... 278 FCB concept.......... 170 Safety functions ........... 13 Product names ............ 9 Safety notes Product structure .......... 19 Assembly ............ 17 Project planning Designation in the documentation .... 7...
  • Page 515 Index SEW‑EURODRIVE Service...... 491 Derating factors ........ 47, 59 Shut-off responses ........ 404 Digital inputs ........... 63 Setting up the drive unit........ 250 Dimension drawings ...... 108, 155 SEW-Workbench .......... 160 General technical data...... 38, 49 Shutdown ............ 492 Integrated braking resistor ...... 82, 203 Signal cable for digital inputs......
  • Page 516 Index PLUS control mode ........ 164 X2242 Voltage systems, permitted .......  262 Assignment ........... 319 X2304 Assignment ........... 333 Warning notes X2327 Structure of the embedded safety notes .. 8 Assignment ........... 322 X4142 Assignment ........... 343 X1203_1 Connection cable ........ 333, 344 Assignment...........  312 X5134 Connection cable..........
  • Page 520 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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