SEW-Eurodrive MOVIDRIVE MD 60A System Manual
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Industrial Equipment
  5. MOVIDRIVE MD*60A Series
  6. System manual

SEW-Eurodrive MOVIDRIVE MD 60A System Manual

Hide thumbs Also See for MOVIDRIVE MD 60A:
Table of Contents

Advertisement

Quick Links

Edition
®
MOVIDRIVE
MD_60A
08/2001
System Manual
1052 2212 / EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVIDRIVE MD 60A and is the answer not in the manual?

Questions and answers

Related Manuals for SEW-Eurodrive MOVIDRIVE MD 60A

Summary of Contents for SEW-Eurodrive MOVIDRIVE MD 60A

  • Page 1 Edition ® MOVIDRIVE MD_60A 08/2001 System Manual 1052 2212 / EN...
  • Page 2 SEW-EURODRIVE Startpaket – Feldbusschnittstelle UFP11A...
  • Page 3 Important Notes....................6 System Description................... 8 Technical Data....................20 P6.. Parameters....................... 92 P60. P600 Project Planning.................... 162 Serial Communication .................. 228 Safety Notes ....................229 Unit Design ....................230 Installation ..................... 236 Startup......................266 Operation and Service .................. 289 Revisions Index..................... 301 Abbreviation Key and Index.................

  • Page 4: Table Of Contents

    1 Important Notes...................... 6 2 System Description....................8 Overview of the system....................8 Functions / features ....................14 Additional functions of the applications version ............16 Application modules ....................18 3 Technical Data and Dimensions ................. 20 CE-marking, UL approval and unit designation............20 General technical data ....................
  • Page 5 5.13 Supply system contactor and fuses ................. 211 5.14 Supply system leads and motor cables..............212 5.15 Group drive in VFC mode ..................216 5.16 Connecting explosion-proof AC motors ..............217 5.17 Components for EMC compliant installation ............218 5.18 Connecting the optional power components ............

  • Page 6: Important Notes

    Important Notes Safety and Always follow the safety and warning instructions contained in this publication! warning instructions Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment.
  • Page 7 Application The following uses are forbidden unless measures are expressly taken to make environment them possible: • Use in explosion-proof areas • Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 Waste disposal Please follow the current instructions: Disposal must be carried out in accordance with...

  • Page 8: System Description

    Overview of the system System Description Overview of the system Power components 3 x 380...500 V 3 x 200...240 V Input filter option Line choke option ® ® ® MOVIDRIVE MOVIDRIVE MOVIDRIVE MDR60A MD_60A...-5_3 MD_60A...-2_3 Regen. power supply unit option DC link Output filter Output choke...
  • Page 9 Overview of the system Communications and technology components Keypad option ® MOVIDRIVE MD_60A standard version plus® incl. IPOS Serial interface option System bus (SBus) MOVITOOLS ® MOVIDRIVE MD_60A technolgy version for user software option operation of "Electronic Cam," "Internal Synchronous Operation" or the application modules. MASTER Fieldbus interface options Options...
  • Page 10 Overview of the system ® General MOVIDRIVE opens up a new dimension in drive inverters from SEW. As a result, AC description drives with the latest digital inverter technology can now be used without restrictions in the power range from 1.5 to 90 kW (2.0 to 120 HP). The levels of dynamic performance ®...
  • Page 11 Overview of the system Control mode The new VFC (Voltage Flux Control) and CFC (Current Flux Control) control modes are ® features of MOVIDRIVE drive inverters. Continuous calculation of the complete motor model provides the basis for both control modes. VFC (Voltage Flux Control) control mode CFC (Current Flux Control) control mode Voltage-controlled control mode for AC...
  • Page 12 Overview of the system The units at a glance ® MOVIDRIVE MD_60A for 3 380 – 500 V supply voltage (400/500 V units): Continuous ® Recommended motor power (VFC) MOVIDRIVE type Size output current MDF60A MDV60A MDS60A Asynchronous (Techn. (CFC) Asynchronous Synchronous Without...
  • Page 13 Overview of the system Block circuit The following block circuit diagram shows the configuration principles and theory of ® diagram operation of MOVIDRIVE drive inverters. Input protection Rectifier circuit Inverter Brake link chopper Supply system Motor Control signals Current X11: X11: X10: X10:...

  • Page 14: Functions / Features

    Functions / features Functions / features Unit properties • Wide voltage range – 400/500 V units for the voltage range 3 380 – 500 V – 230 V units for the voltage range 3 200 – 240 V • High overload capacity –...
  • Page 15 Functions / features • Fault memory (5 memory locations) with all relevant operating data at the moment of the fault • Elapsed-hour counter for ON-hours (unit connected to supply system or 24 V ) and enable hours (output stage energized) •...

  • Page 16: Additional Functions Of The Applications Version

    Additional functions of the applications version Additional functions of the applications version SEW offers additional functions for special applications. You can use these additional ® functions in the applications versions (...-0T) of the MOVIDRIVE units. The following additional functions are available: •...
  • Page 17 Additional functions of the applications version ® Internal You can always use the MOVIDRIVE range of units with "internal synchronous synchronous operation" whenever a group of motors have to be operated at a synchronous angle in operation relation to one another or with an adjustable proportional ratio (electronic gear). A user- friendly monitor helps you during startup.

  • Page 18: Application Modules

    Application modules Application modules The application Usually, the application involves more than adjusting the speed of a motor. Often, the inverter is also required to control sequences of motion and undertake typical PLC tasks. More and more complex drive applications have to be carried out without resulting in lengthy project planning and startup routines.
  • Page 19 Application modules Application The following figure shows an example for how the various SEW applications modules are used in a block warehouse. 04008AXX Fig. 6: Application in a block warehouse 1. Hoist: Table positioning 2. Travel axis: Absolute value or bus positioning 3.

  • Page 20: Technical Data And Dimensions

    CE-marking, UL approval and unit designation Technical Data and Dimensions CE-marking, UL approval and unit designation CE-marking • Low-voltage Directive ® MOVIDRIVE MD_60A drive inverters comply with the regulations of the Low- voltage Directive 73/23/EEC. • Electromagnetic compatibility (EMC) ® The designated use of MOVIDRIVE drive inverters and regenerative power supply units is as components for installation in machinery and systems.

  • Page 21: General Technical Data

    General technical data General technical data ® The following table lists the technical data applicable to all MOVIDRIVE MD_60A drive inverters, irrespective of their type, version, size and performance. ® MOVIDRIVE MD_60A All sizes Interference immunity To EN 61800-3 Interference emission with EMC- According to class B limit to EN 55011 and EN 55014 compliant installation To EN 61800-3...

  • Page 22: Movidrive® Md_60A

    MOVIDRIVE® MD_60A...-5_3 (400/500 V units) ® MOVIDRIVE MD_60A...-5_3 (400/500 V units) Size 1 00892AXX Fig. 8: Size 1 ® MOVIDRIVE MD_60A 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_ INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz –...
  • Page 23 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) MDF60A standard type (VFC) 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00 Part number 826 464 3 826 465 1 826 466 X 826 467 8 MDF60A technology type (VFC) 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T Part number 827 322 7 827 323 5 827 324 3 827 325 1...
  • Page 24 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) Size 2 00893AXX Fig. 10: Size 2 ® MOVIDRIVE MD_60A 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_ INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current 100 % 11.3 A 14.4 A...
  • Page 25 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) MDF60A standard type (VFC) 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00 Part number 826 468 6 826 470 8 826 472 4 MDF60A technology type (VFC) 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T Part number 827 326 X 827 327 8 827 328 6 Constant load Rec.
  • Page 26 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) Size 3 01246AXX Fig. 12: Size 3 ® MOVIDRIVE MD_60A 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_ INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current 100 % 28.8 A 41.4 A...
  • Page 27 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) MDF60A standard type (VFC) 0150-503-4-00 0220-503-4-00 0300-503-4-00 Part number 826 474 0 826 475 9 826 476 7 MDF60A technology type (VFC) 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T Part number 827 329 4 827 330 8 827 331 6 Constant load Rec.
  • Page 28 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) Size 4 01247AXX Fig. 14: Size 4 ® MOVIDRIVE MD_60A 0370-503-4-0_ 0450-503-4-0_ INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current 100 % 65.7 A 80.1 A...
  • Page 29 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) MDF60A standard type (VFC) 0370-503-4-00 0450-503-4-00 Part number 826 477 5 826 478 3 MDF60A technology type (VFC) 0370-503-4-0T 0450-503-4-0T Part number 827 332 4 827 333 2 Constant load Rec. motor power P 37 kW (50 HP) 45 kW (60 HP) Variable torque load or constant load without overload...
  • Page 30 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) Size 5 00894AXX Fig. 16: Size 5 ® MOVIDRIVE MD_60A 0550-503-4-0_ 0750-503-4-0_ INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current 100 % 94.5 A 117.0 A...
  • Page 31 MOVIDRIVE® MD_60A...-5_3 (400/500 V units) MDF60A standard type (VFC) 0550-503-4-00 0750-503-4-00 Part number 826 479 1 826 480 5 MDF60A technology type (VFC) 0550-503-4-0T 0750-503-4-0T Part number 827 334 0 827 335 9 Constant load Rec. motor power P 55 kW (75 HP) 75 kW (100 HP) Variable torque load or constant load without overload...

  • Page 32: Movidrive® Md_60A

    MOVIDRIVE® MD_60A...-2_3 (230 V units) ® MOVIDRIVE MD_60A...-2_3 (230 V units) Size 1 00892AXX Fig. 18: Size 1 ® MOVIDRIVE MD_60A 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_ INPUT Supply voltage 200 V -10 % – 3 240 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current I 100 % 6.7 A...
  • Page 33 MOVIDRIVE® MD_60A...-2_3 (230 V units) MDF60A standard type (VFC) 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00 Part number 826 719 7 826 720 0 826 721 9 MDF60A technology type (VFC) 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T Part number 827 364 2 827 365 0 827 366 9 Constant load Rec.
  • Page 34 MOVIDRIVE® MD_60A...-2_3 (230 V units) Size 2 00893AXX Fig. 20: Size 2 ® MOVIDRIVE MD_60A 0055-2A3-4-0_ 0075-2A3-4-0_ INPUT Supply voltage 200 V -10 % – 3 240 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current I 100 % 19.5 A 27.4 A...
  • Page 35 MOVIDRIVE® MD_60A...-2_3 (230 V units) MDF60A standard type (VFC) 0055-2A3-4-00 0075-2A3-4-00 Part number 826 722 7 826 723 5 MDF60A technology type (VFC) 0055-2A3-4-0T 0075-2A3-4-0T Part number 827 367 7 827 368 5 Constant load Rec. motor power P 5.5 kW (7.5 HP) 7.5 kW (10 HP) Variable torque load or constant load without overload...
  • Page 36 MOVIDRIVE® MD_60A...-2_3 (230 V units) Size 3 00893BXX Fig. 22: Size 3 ® MOVIDRIVE MD_60A 0110-203-4-0_ 0150-203-4-0_ INPUT Supply voltage 200 V -10 % – 3 240 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current I 100 % 40.0 A 49.0 A...
  • Page 37 MOVIDRIVE® MD_60A...-2_3 (230 V units) MDF60A standard type (VFC) 0110-203-4-00 0150-203-4-00 Part number 826 724 3 827 176 3 MDF60A technology type (VFC) 0110-203-4-0T 0150-203-4-0T Part number 827 369 3 827 370 7 Constant load Rec. motor power P 11 kW (15 HP) 15 kW (20 HP) Variable torque load or constant load without overload...
  • Page 38 MOVIDRIVE® MD_60A...-2_3 (230 V units) Size 4 01247AXX Fig. 24: Size 4 ® MOVIDRIVE MD_60A 0220-203-4-0_ 0300-203-4-0_ INPUT Supply voltage 200 V -10 % – 3 240 V +10 % Supply frequency 50 Hz – 60 Hz Rated system current I 100 % 72 A 86 A...
  • Page 39 MOVIDRIVE® MD_60A...-2_3 (230 V units) MDF60A standard type (VFC) 0220-203-4-00 0300-203-4-00 Part number 827 177 1 827 178 X MDF60A technology type (VFC) 0220-203-4-0T 0300-203-4-0T Part number 827 371 5 827 372 3 Constant load Rec. motor power P 22 kW (30 HP) 30 kW (40 HP) Variable torque load or constant load without overload...

  • Page 40: Additional Functions In The Applications Version

    Additional functions in the applications version Additional functions in the applications version Electronic cam Refer to the "Cam Disk" manual for detailed information. This manual forms part of the disk "Technology Type" documentation package which you can order from SEW. Please note the following points: •...
  • Page 41 Additional functions in the applications version Internal Refer to the "Internal Synchronous Operation" manual for detailed information. This synchronous manual forms part of the "Additional Functions and Application Modules" documentation operation package which you can order from SEW. Please note the following points: •...

  • Page 42: Movidrive® Md_60A Electronics Data

    MOVIDRIVE® MD_60A electronics data ® MOVIDRIVE MD_60A electronics data ® MOVIDRIVE MD_60 General electronics data Voltage supply X11:1 REF1: +10 V +5 % / -0 %, I = 3 mA Reference voltages for setpoint for setpoint input X11:5 REF2: -10 V +0 % / -5 %, I = 3 mA potentiometer...
  • Page 43 MOVIDRIVE® MD_60A electronics data Types MDF, MDV and MDS ↔ ↔ ↔ ↔ ↔ ↔ R ON R ON R ON SUPPLY OUT 24V= SUPPLY OUT 24V= ENCODER IN/OUT ENCODER IN ENCODER IN/OUT RESOLVER IN 01005AXX ® Fig. 26: Front view of the MOVIDRIVE MDF/MDV/MDS60A control options Analog input and reference voltages for setpoint potentiometer Changeover I-signal or V-signal...

  • Page 44: Movidrive® Mdr60A Regenerative Power Supply Units

    MOVIDRIVE® MDR60A regenerative power supply units ® MOVIDRIVE MDR60A regenerative power supply units ® General technical In MOVIDRIVE drive inverters operating in regenerative mode (4Q operation), the ® data MOVIDRIVE MDR60A regenerative power supply unit can be used as an alternative to braking resistors.
  • Page 45 MOVIDRIVE® MDR60A regenerative power supply units MDR60A size 3 ® MOVIDRIVE MDR60A 0370-503-00 Part number 826 658 1 INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated connection power 37 kW Rated system current 66 A...
  • Page 46 MOVIDRIVE® MDR60A regenerative power supply units MDR60A size 4 ® MOVIDRIVE MDR60A 0750-503-00 Part number 826 556 9 INPUT Supply voltage 380 V -10 % – 3 500 V +10 % Supply frequency 50 Hz – 60 Hz Rated connection power 75 kW Rated system current 117 A...
  • Page 47 MOVIDRIVE® MDR60A regenerative power supply units DC link circuit SEW highly recommends the use of the following cable sets for the DC link connection connection of the regenerative power supply unit to the drive inverters. These cable sets offer the necessary dielectric strength and are also color-coded.

  • Page 48: Iposplus

    IPOSplus® plus® IPOS plus® Description The IPOS positioning and sequence control system is integrated into every ® plus® MOVIDRIVE inverter as standard. With IPOS , control functions and positioning tasks can be performed either simultaneously or independently of one another. plus®...

  • Page 49: Dbg11A Keypad Option

    DBG11A keypad option DBG11A keypad option ® Description The keypad is used for startup and for service. The basic version of MOVIDRIVE does not have a keypad and can be upgraded as an option. Keypad Language Part number DBG11A-01 DE/EN/FR (German/English/French) 822 688 1 DBG11A-02 ES/EN/PT (Spanish/English/Portuguese)

  • Page 50: Serial Interface Option Type Uss21A (Rs-232 And Rs-485)

    Serial interface option type USS21A (RS-232 and RS-485) 3.10 Serial interface option type USS21A (RS-232 and RS-485) Part number 822 914 7 ® Description MOVIDRIVE can be equipped with isolated RS-232 and RS-485 interfaces. The RS- 232 interface is configured as a 9-pin sub D female connector (EIA standard) and the RS-485 interface as a terminal connection.

  • Page 51: Interface Converter Option Type Uws11A

    Interface converter option type UWS11A 3.11 Interface converter option type UWS11A Part number 822 689 X Description The UWS11A option converts RS-232 signals, for example from the PC, into RS-485 signals. These RS-485 signals can then be routed to the RS-485 interface of the ®...

  • Page 52: Encoder Power Supply Option Type Dwi11A

    5 V encoder power supply option type DWI11A 3.12 5 V encoder power supply option type DWI11A Part number 822 759 4 Description If you are using an incremental encoder with a 5 V encoder power supply, install the 5 V encoder power supply option type DWI11A between the inverter and the incremental encoder.

  • Page 53: Terminal Expansion Option Type Dio11A

    Terminal expansion option type DIO11A 3.13 Terminal expansion option type DIO11A Part number 822 726 8 ® Description The inputs/outputs of the basic MOVIDRIVE unit can be expanded with the DIO11A option. The DIO11A can either be connected to the OPTION1 slot or the OPTION2 slot. The programmable signal types of the additional binary inputs/outputs are the same as the basic unit ( parameter group P6__, Terminal assignment).

  • Page 54: Absolute Encoder Option Type Dip11A

    Absolute encoder option type DIP11A 3.14 Absolute encoder option type DIP11A Part number 822 777 2 Description Absolute encoders with SSI interfaces are connected to the DIP11A option. The "Absolute Encoder Interface Type DIP11A" manual contains detailed information. This manual can be ordered from SEW. plus®...

  • Page 55: Synchronous Operation Type Drs11A

    Synchronous operation type DRS11A 3.15 Synchronous operation type DRS11A Part number 822 319 X Description The DRS11A option enables a group of motors to be operated at a synchronous angle in relation to one another or with an adjustable proportional relationship. The "Synchronous Operation Board Type DRS11A"...

  • Page 56: Profibus Fieldbus Interface Option Type Dfp21A (12 Mbaud)

    PROFIBUS fieldbus interface option type DFP21A (12 Mbaud) 3.16 PROFIBUS fieldbus interface option type DFP21A (12 Mbaud) Part number 823 618 6 ® Description MOVIDRIVE can be equipped with a 12 Mbaud fieldbus interface for the PROFIBUS- DP serial bus system. The PROFIBUS documentation package contains detailed information.

  • Page 57: Profibus Fieldbus Interface Option Type Dfp11A (1.5 Mbaud)

    PROFIBUS fieldbus interface option type DFP11A (1.5 Mbaud) 3.17 PROFIBUS fieldbus interface option type DFP11A (1.5 Mbaud) Part number 822 724 1 ® Description MOVIDRIVE can be equipped with a fieldbus interface for the PROFIBUS-FMS and PROFIBUS-DP serial bus systems. The PROFIBUS documentation package contains detailed information.

  • Page 58: Interbus Fieldbus Interface Option Type Dfi11A

    INTERBUS fieldbus interface option type DFI11A 3.18 INTERBUS fieldbus interface option type DFI11A Part number 822 723 3 ® Description MOVIDRIVE can be equipped with a fieldbus interface for the non-proprietary and standardized INTERBUS sensor/actuator bus system. The INTERBUS documentation package contains detailed information.

  • Page 59: Interbus Fieldbus Interface Option Type Dfi21A (Fo)

    INTERBUS fieldbus interface option type DFI21A (FO) 3.19 INTERBUS fieldbus interface option type DFI21A (FO) Part number 823 093 5 ® Description MOVIDRIVE can be equipped with a fieldbus interface for the non-proprietary and standardized INTERBUS sensor/actuator bus system with fiber optic cables (FO). The INTERBUS FO documentation package contains detailed information.

  • Page 60: Can Fieldbus Interface Option Type Dfc11A

    CAN fieldbus interface option type DFC11A 3.20 CAN fieldbus interface option type DFC11A Part number 822 725 X ® Description MOVIDRIVE can be equipped with a fieldbus interface for the CAN (Controller Area Network) serial bus system. The CAN bus documentation package contains detailed information.

  • Page 61: Canopen Fieldbus Interface Option Type Dfo11A

    CANopen fieldbus interface option type DFO11A 3.21 CANopen fieldbus interface option type DFO11A Part number 823 162 1 ® Description MOVIDRIVE can be equipped with a fieldbus interface for the CANopen serial bus system. The CANopen documentation package contains detailed information. This package can be ordered from SEW.

  • Page 62: Devicenet Fieldbus Interface Option Type Dfd11A

    DeviceNet fieldbus interface option type DFD11A 3.22 DeviceNet fieldbus interface option type DFD11A Part number 822 887 6 ® Description MOVIDRIVE can be equipped with a fieldbus interface for the DeviceNet serial bus system. The DeviceNet documentation package contains detailed information. This package can be ordered from SEW.

  • Page 63: Movitools Software

    IPOS programs and can be activated using the technology type units. MOVITOOLS is supplied on a CD-ROM and can also be downloaded from the SEW homepage (http://www.sew-eurodrive.de). MOVITOOLS can be used with the following operating systems: ®...

  • Page 64: Application Modules For Movidrive® Md_60A

    "Additional Functions and Application Modules" documentation package. You can order this documentation package from SEW. The individual manuals (files in PDF format) can also be downloaded from the SEW homepage (http://www.sew-eurodrive.de). ® MOVIDRIVE MD_60A System Manual...
  • Page 65 Application modules for MOVIDRIVE® MD_60A Positioning The application modules for the "Positioning" application are suited to all applications which involve target positions being specified and then movement taking place to those positions. The sequence of motion can be linear or rotational. These include trolleys, hoists, gantries, rotary tables, swiveling devices and storage and retrieval units for high-bay warehouses.
  • Page 66 Application modules for MOVIDRIVE® MD_60A • Straightforward connection to the machine control. • Menu system for startup and diagnosis – Freely-definable user travel units – Calculation of position resolution during positioning via the motor encoder – Jog mode with variable speed –...
  • Page 67 Application modules for MOVIDRIVE® MD_60A Rotational • Rotary axis positioning Up to 16 movement records can be managed in the inverter in this application module. A movement record is made up of the destination, speed and ramp. The destination to which movement is to take place is selected using binary code, by means of the binary inputs of the inverter or via the virtual terminals (fieldbus, system bus).
  • Page 68 Application modules for MOVIDRIVE® MD_60A Winding • Central winder In this application, the web tension is set for winding or unwinding using the setpoints, the mechanical friction values, the winding diameter and the winding characteristics. Control takes place either via the binary inputs of the inverter or the virtual terminals (fieldbus, system bus).
  • Page 69 Application modules for MOVIDRIVE® MD_60A Controlling • Crane control In this application module, the sequence of motion is controlled according to specifications. The application module comes with the following range of features: • 6 fixed setpoints for multi-stage switching • Variable speed in motor potentiometer mode •...

  • Page 70: Braking Resistor Option Type Bw

    Braking resistor option type BW... 3.25 Braking resistor option type BW... General The braking resistors in the BW... series are adapted to the technical characteristics of ® information MOVIDRIVE drive inverters. Flat-type braking • Shockproof (IP54) resistor • Internal thermal overload protection (fuse which cannot be replaced) •...
  • Page 71 Braking resistor option type BW... Braking resistor type BW039-012 BW039-026 BW039-050 BW018-015 BW018-035 BW018-075 Part number 821 689 4 821 690 8 821 691 6 821 684 3 821 685 1 821 686 X Load capacity 100 % cdf 1.2 kW 2.6 kW 5.0 kW 1.5 kW...
  • Page 72 Braking resistor option type BW... Assignment to 230 V units (MD_60A...-2_3) Braking resistor type BW039- BW039- BW039- BW039- BW027- BW027- BW018- BW018- Part number 821 687 8 821 688 6 821 689 4 821 690 8 822 422 6 822 423 4 821 684 3 821 685 1 Load capacity...
  • Page 73 Braking resistor option type BW... Touch guard Touch guard is available for flat-type braking resistors. Touch guard BS005 Part number 813 152 X For braking resistor BW100-005 Grommet Mounting rail attachment 00524BEN Fig. 37: Dimensions, touch guard All dimensions in mm (in): Touch guard Main dimensions Fixing dimensions...
  • Page 74 Braking resistor option type BW... DKB11A heat sink for brake resistors in flatpack design Part number 814 345 5 Description The DKB11A heat sink for brake resistors in flatpack design provides a space-saving means of mounting braking resistors in flatpack design (BW100-005) below ®...
  • Page 75 Braking resistor option type BW... Dimensions, BW... Steel grid resistor Flat-pack design (0.47) Connecting cable, length 500 mm (19.69 in) 4 M4 threaded bushings, types 1 and 2 are supplied Wire-wound resistor 00523BEN Fig. 39: Dimensions, BW... braking resistors Mounting position as required All dimensions in mm (in): BW...

  • Page 76: Line Chokes Option Type Nd

    Line chokes option type ND... 3.26 Line chokes option type ND... • To increase the overvoltage protection • To limit the charging current when several inverters are connected together in parallel on the input end with a shared supply system contactor (rated current of line choke = total of inverter rated currents) Line choke type ND020-013 ND045-013...
  • Page 77 NF...-... input filter option 3.27 NF...-... input filter option • To suppress interference emissions on the line side of inverters NF009- NF014- NF018- NF035- NF048- NF063- NF085- NF115- NF150- Input filter type Part number 827 412 6 827 116 X 827 413 4 827 128 3 827 117 8 827 414 2 827 415 0 827 416 9 827 417 7 Rated voltage V 500 V +10 %, 50/60 Hz...
  • Page 78 NF...-... input filter option 05233AEN Fig. 41: Dimensions, NF input filters Mounting position as required All dimensions in mm (in): Hole Main dimensions Fixing dimensions Weight Input filter dimension type connection kg (lb) NF009-503 195 (7.67) 180 (7.09) 0.8 (1.8) 55 (2.16) NF014-503 225 (8.85)

  • Page 79: Output Choke Option Type Hd

    Output choke option type HD... 3.28 Output choke option type HD... • To suppress radiated interference from the unshielded motor cable. We recommend routing the motor cable through the output choke with 5 loops. Less than 5 loops are possible if the cable has a large diameter. To make up for this, 2 or 3 output chokes should be connected in series.

  • Page 80: Output Filter Option Type Hf

    Output filter option type HF... 3.29 Output filter option type HF... Sine filter for smoothing the output voltage of inverters. They are used: • In group drives (several motor feeders in parallel); the discharge currents in the motor cables are suppressed. •...
  • Page 81 Output filter option type HF... Dimensions, output filter HF...-503, in mm (in) HF015/022/030-503 HF040/055/075-503 00527BEN Fig. 43: Dimensions, output filter HF015...075-503 Only the mounting position shown in the dimensions diagram is permitted Main dimensions Fixing dimensions Hole dim. Ventilation clearances Output filter type Above Below...
  • Page 82 Output filter option type HF... Dimensions, output filter HF...-403, in mm (in) 00528BEN Fig. 45: Dimensions, output filter HF...-403 Fixing dimensions Hole Main dimensions dimen Ventilation clearance Standard Crossways Type sion installation mounting position D/D1 Sides Above Below HF023-403 365/390 (5.71) (11.18) (14.37/15.35)

  • Page 83: Pre-Fabricated Cables

    Pre-fabricated cables 3.30 Pre-fabricated cables Overview SEW offers cable sets and prefabricated cables for straightforward and error-free ® connection of various system components to MOVIDRIVE . Specifically, these are: 1. Cable sets for DC link connection MDR MDF/MDV/MDS 2. Motor cables for connecting CM motors to MDV and MDS 3.
  • Page 84 Pre-fabricated cables DIP11A ® ® MOVIDRIVE MOVIDRIVE MDV60A MDV60A X14: Master X14: Slave 02697AXX Fig. 47: Connection of external encoder, combination encoder and master/slave connection ® MOVIDRIVE MDV60A ® MOVIDRIVE with the MDV60A DRS11A option Master Slave 02297AEN Fig. 48: Connection of motor encoder and master/slave connection ®...
  • Page 85 Pre-fabricated cables 1. Cable sets for DC link connection MDR MDF/MDV/MDS Description SEW strongly recommends that the cable sets named below are used, because they possess the relevant dielectric strength and are also color-coded. This is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.
  • Page 86 Pre-fabricated cables 3. Motor cables for connecting DS/DY motors to MDS Description The cables are equipped with a plug for the motor connection and conductor end sleeves for the inverter connection. Number of cores and line cross section Part number Type of routing For motor 1 .5 mm...
  • Page 87 Pre-fabricated cables Resolver cables for DS56 motor with plug connection: Part number 198 927 8 198 928 6 Routing Fixed routing Cat track routing For resolver in motor DS56 Line cross section 0.25 mm (AWG 23) Ref.+: Pink (PK) Ref.-: Gray (GY) cos+: Red (RD) cos-: Blue (BU) Conductor colors...
  • Page 88 Pre-fabricated cables 5. Forced-cooling fan cables Part number 198 634 1 198 747 X Routing Fixed routing Cat track routing Line cross section 1 mm (AWG 17) Connection With plug Switch cabinet With conductor end sleeves 6. Brake cables Part number 198 633 3 198 745 3 Routing...
  • Page 89 Pre-fabricated cables 9. Motor encoder cables, connection to X15 Cables for TTL sensors and sin/cos motor encoders (TTL sensors and sin/cos encoders) Part number 198 829 8 198 828 X Routing Fixed routing Cat track routing ES1T, ES2T and EV1T via option DWI11A and cable 814 344 7 For encoder ES1S, ES2S, EV1S, ES1R, ES2R and EV1R directly to X15 (MDV) Line cross section...
  • Page 90 Pre-fabricated cables 10. Cable for external encoder (TTL encoder) or encoder simulation, connection on X14 Part number 815 354 X Routing Fixed routing For encoder ES1R, ES2R and EV1R or evaluation of encoder simulation Line cross section 0.25 mm (AWG 23) + 1 0.25 mm (AWG 23) A: Yellow (YE)
  • Page 91 Pre-fabricated cables 12. Encoder connection This cable is intended for the following connections: ® • MOVIDRIVE MDV "Encoder In" (X15) 5 V encoder power supply option type DWI11A • Master/slave connection with synchronous operation option type DRS11A, master X14 slave X42 (DRS11A) Part number 814 344 7 Routing...

  • Page 92: Parameters

    Using the fieldbus interfaces, programming by the customer. plus® • Using IPOS , programming by the customer. The latest version of the MOVITOOLS PC program can be downloaded from the SEW homepage (www.sew-eurodrive.de). Menu structure 1st Menu level 2nd Menu level 3rd Menu level Main menu...

  • Page 93: Overview Of Parameters

    P6.. Overview of parameters P60. P600 Overview of parameters The table lists all parameters together with their setting range and the factory settings (in bold): DISPLAY VALUES page 97 Fault memory Process values 080–084 Fault t-0 – t-4 Speed Bus diagnosis User display PD configuration Frequency...
  • Page 94 P6.. Overview of parameters P60. P600 CONTROLLER PARAMETERS page 113 Startup (only available in DBG11A) Speed control Startup YES / NO P gain speed controller 0.1 – 2 – 32 REFERENCE SIGNALS page 121 Time constant n-control. 0 – 10 – 300 ms Speed reference signal Gain accel.
  • Page 95 P6.. Overview of parameters P60. P600 Binary inputs option Serial communication 610–617 Binary input DI1Ø – 17 NO FUNCTION RS485 address 0 – 99 Binary outputs basic unit RS-485 group address 100 – 199 Binary output DOØ1 READY RS485 timeout delay 0 –...
  • Page 96 P6.. Overview of parameters P60. P600 IPOS PARAMETERS page 157 IPOS Reference travel Reference offset -1) – 0 – 2 -1 inc Reference speed 1 0 – 200 – 5000 rpm Reference speed 2 0 – 50 – 5000 rpm Reference travel type 0 –...

  • Page 97: Explanation Of The Parameters

    P6.. Explanation of the parameters P60. P600 Explanation of the parameters The parameters are explained below. The parameters are divided into 10 groups. The names of the parameters correspond to their representation in the MOVITOOLS\SHELL PC program. The factory setting is underlined in each case. Symbols The following symbols are used to assist understanding: Parameters which can be switched over, i.e.
  • Page 98 P6.. Explanation of the parameters P60. P600 Status displays Inverter status Status of the unit output stage (INHIBITED, ENABLED). Operational status The following operational states are possible: 24 V OPERATION, CONTROLLER INHIBIT, NO ENABLE, CURRENT AT STANDSTILL, ENABLE (VFC), ENABLE (N-CONTROL), TORQUE OPERATION, HOLD CONTROL, FACTORY SETTING, LIMIT SWITCH, TECHNOLOG.OPTION, FAULT, REFERENCE MODE, FLYING START.
  • Page 99 P6.. Explanation of the parameters P60. P600 Unit data (070 – 076) Unit type, unit rated current, type of options and firmware part numbers (basic unit and options), type (standard or technology). Fault memory (Fault t-0 – t-4) There are 5 fault memories (t-0 – t-4). The faults are stored in a chronological sequence with the most recent fault event being held in fault memory t-0.
  • Page 100 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 1, SETPOINTS / RAMP GENERATORS Setpoint selection Setpoint source This parameter is used for setting the source from where the inverter obtains its setpoint. BIPOL./FIX.SETPT The setpoint comes from the analog inputs (AI1/AI2) or the fixed setpoints (P16_), if these are selected via a binary input ( P60_/P61_).
  • Page 101 P6.. Explanation of the parameters P60. P600 Control signal source This sets the source from where the inverter obtains its control commands plus® (CONTROLLER INHIBIT, ENABLE, CW, CCW, etc.). Control via IPOS is taken into account irrespective of P101. TERMINALS Control is via the binary inputs.
  • Page 102 P6.. Explanation of the parameters P60. P600 Analog input AI1 AI1 scaling Setting range: -10 – 0 – 1 – 10 The slope of the setpoint characteristic is defined. When AI1 scaling = 1 and the input voltage V 1 0 V, the setpoint is defined as 3 000 rpm or depending on the set operating mode of analog input AI1 (...
  • Page 103 P6.. Explanation of the parameters P60. P600 AI1 operation mode The selection for the AI1 operating mode differentiates between various characteristic curves and voltage/current input. Ref. N-MAX Voltage input with reference n P302/P312). The characteristic can be adapted with AI1 scaling ( P110).
  • Page 104 P6.. Explanation of the parameters P60. P600 AI1 voltage offset [V] Setting range: -10 – 0 – 10V The zero passage of the setpoint characteristic can be moved along the V axis. P302/P312 Reference point for positive offset (P113) V offset Reference point for negative offset P302/P312...
  • Page 105 P6.. Explanation of the parameters P60. P600 AI1 speed offset [rpm] Setting range: -5000 – 0 – 5000 rpm The zero passage of the setpoint characteristic can be moved along the n axis. P114 (n offset) P302/P312 4000 3000 Reference point for positive offset 1500 -2000...
  • Page 106 P6.. Explanation of the parameters P60. P600 Sample expert characteristics (P112 = Expert charact.): There is a free choice of reference between setpoint voltage and speed in the expert characteristic. Set parameter P100 "Setpoint source" to "BIPOL./FIX.SETPT" in order to exploit the possibilities of the expert characteristic to the full.
  • Page 107 P6.. Explanation of the parameters P60. P600 The expert characteristic can also be used with P100 "Setpoint source = UNIPOL/ FIX.SETPT". The direction of rotation is then specified using binary inputs. The expert characteristic is mirrored on the x-axis. The section below the x-axis causes the speed setpoint to be 0.
  • Page 108 P6.. Explanation of the parameters P60. P600 Expert characteristic with current setpoints: Voltage signals are required at the AI11/AI12 analog input for the expert characteristic function. Switch S11 (changeover I-signal V-signal) must be set to ON and the current signal routed to X11:2 AI11 if an impressed current of 0(4) – 20 mA is available as the setpoint.
  • Page 109 P6.. Explanation of the parameters P60. P600 Analog inputs (optional) AI2 operation mode (optional) Analog input AI2 is only available with the optional terminal expansion board (DIO11A). NO FUNCTION The setpoint at AI2 is not used; the external current limitation is set to 100 %. 0 –...
  • Page 110 P6.. Explanation of the parameters P60. P600 135/145 S pattern t12 / S pattern t22 Setting range: 0/1/2/3 (0 = off, 1 = weak, 2 = medium, 3 = strong) The 2nd ramp of parameter set 1 and 2 can be rounded with 3 pattern grades in order to achieve a smoother acceleration of the drive.
  • Page 111 P6.. Explanation of the parameters P60. P600 Motorized potentiometer (parameter set 1 and 2) The ramp times refer to a setpoint change of n = 3000 rpm. 150/151 Ramp t3 UP / Ramp t3 DOWN Setting range: 0.2 – 20 – 50 s The ramp is active when the setpoint source ( P100) is set to MOTOR POT or MOT.POT.
  • Page 112 P6.. Explanation of the parameters P60. P600 16_/17_ Fixed setpoints 1 (parameter set 1) / Fixed setpoints 2 (parameter set 2) 160/170 Internal setpoint n11 (parameter set 1) / n21 (parameter set 2) 161/171 Internal setpoint n12 (parameter set 1) / n22 (parameter set 2) 162/172 Internal setpoint n13 (parameter set 1) / n23 (parameter set 2) Setting range: 0 –...
  • Page 113 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 2__, CONTROLLER PARAMETERS Speed control (only parameter set 1) ® The speed controller of the MOVIDRIVE is a PI-controller and is active when the following operating modes are set: • All operating modes with VFC-n-CONTROL •...
  • Page 114 P6.. Explanation of the parameters P60. P600 Load feedforward CFC (only effective in CFC and SERVO operating modes) Setting range: -150 – 0 – 150 % This parameter determines the initial value of the torque setpoint on enable. The parameter must be set if an increased initial torque is required after the enable. For example, setting the value to greater than 0 % makes it possible to prevent the unwanted sagging of hoists when the brake is released.
  • Page 115 P6.. Explanation of the parameters P60. P600 Synchronous operation control (only in parameter set 1 and with the DRS11A option) "Synchronous Operation Type DRS11A" manual for a detailed description.) P-gain (DRS) Setting range: 1 – 10 – 200 Gain of the synchronous operation controller in the slave. This determines the control response of the slave depending on the angle differentials in relation to the master.
  • Page 116 P6.. Explanation of the parameters P60. P600 Synchr. oper. w. sync. encoder (only in parameter set 1 and with the DRS11A option) "Synchronous Operation Type DRS11A" manual for a detailed description.) Position measurement has to be via an external encoder (=synchronous encoder) in all applications in which power transmission between the motor shaft and the machine is by friction and thus slip is to be expected.
  • Page 117 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 3, MOTOR PARAMETERS This group of parameters is used for adapting the inverter to the motor. The parameters can be set separately for parameter set 1 and 2. This means two different motors can be operated alternately on the same inverter without any new setting having to be made.
  • Page 118 P6.. Explanation of the parameters P60. P600 32_/33_ Motor compensat. 1 (asynchr.) / Motor compensat. 2 (asynchr.) 320/330 Automatic adjustment 1/2 This is only in effect in VFC mode. The function only makes sense with single motor operation. The inverter sets P322/P332 "I R 1/2"...
  • Page 119 P6.. Explanation of the parameters P60. P600 323/333 Premagnetizing time 1/2 AUTO Setting range: 0 – 0.1 – 2 s. Pre-magnetization serves to establish a high motor torque and it starts when the inverter is enabled. Pre-magnetization is in effect in VFC with encoder feedback operating mode when –...
  • Page 120 P342. Motor sense of rotation SEW-EURODRIVE defines the sense of rotation looking onto the drive side of the motor. A clockwise turn (positive) is defined as to the right and a counterclockwise turn as to the left. This definition is implemented in the configuration of the motor connection in accordance with the SEW designation.
  • Page 121 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 4__, REFERENCE SIGNALS The following reference values are used for recording and signaling certain operational states. All signals in parameter group 4__ can be output via binary outputs ( P62_/ P63_). Important: The signals are only valid if the inverter has signaled "ready"...
  • Page 122 P6.. Explanation of the parameters P60. P600 Speed setp./act. val. comp. Signal if the speed is equal to or not equal to the setpoint speed. Hysteresis Setting range: 0 – 100 – 300 rpm Delay time Setting range: 0 – 1 – 9 s Signal = "1"...
  • Page 123 P6.. Explanation of the parameters P60. P600 I [% off I ] P431 P430 P432 P433: Signal = "1" at | I | > I P433: Signal = "1" at | I | < I 01623BEN Fig. 66: Current reference signal Imax signal Signal if the inverter has reached the current limitation Hysteresis...
  • Page 124 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 5__, MONITORING FUNCTIONS The following monitoring functions have been implemented in order to monitor what happens to drive-specific parameters in the specific application and to be able to react in case of impermissible deviations. Some of the monitoring functions are available separately in both parameter sets.
  • Page 125 P6.. Explanation of the parameters P60. P600 Lag error limit Setting range: 100 – 4000 – 99,999,999 inc Error message F42 "Lag error" is issued if the angular misalignment exceeds the value set here. This is irrespective of whether the slave is operating in free running or synchronous operation mode.
  • Page 126 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 6__, TERMINAL ASSIGNMENT Binary inputs basic unit Binary input DIØØ with fixed assignment "/CONTROLLER INHIBIT" 600 – 604 Binary inputs DIØ1 – DIØ5 Binary inputs option 610 – 617 Binary inputs DI1Ø – DI17 The binary inputs can be programmed to the following functions: Effect in Factor...
  • Page 127 P6.. Explanation of the parameters P60. P600 Binary outputs basic unit Binary output DBØØ with fixed assignment "/BRAKE" 620/621 Binary outputs DOØ1-NO/DOØ1-NC/DOØ2 Binary outputs option 630 – 637 Binary outputs DO1Ø – DO17 The binary outputs can have the following functions assigned to them: Binary output has Factory Function...
  • Page 128 P6.. Explanation of the parameters P60. P600 Analog outputs optional 640/643 Analog output AO1/AO2 Depending on the set operating mode ( P642/P645), the signal range will be -10 – 0 – 10 V (AOV1/AOV2) or 0 (4) – 20 mA (AOC1/AOC2). The analog outputs can have the following functions assigned to them: Scaling (at P641/P644 = 1) Factory...
  • Page 129 P6.. Explanation of the parameters P60. P600 642/645 Operating mode AO1/AO2 The value zero is always output. -10 – 0 – 10 V Output of the reference value with the correct signs as voltage values on AOV1/ AOV2; the current outputs AOC1/AOC2 are not valid. 0 –...
  • Page 130 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 7__, CONTROL FUNCTIONS All settings with regard to the fundamental control properties of the inverter are defined within parameter group 7__. These are all functions which the inverter performs automatically upon activation and which influence its behavior in certain operating modes.
  • Page 131 P6.. Explanation of the parameters P60. P600 Settings after the startup function P101 Control signal source TERMINALS P730/P733 Brake function 1/2 P731/P734 Brake release time 1/2 With SEW motors: Setting in accordance with motor data. With non-SEW motors: Set the correct value by hand! P732/735 Brake application time 1/2 P300/P310 Start/stop speed 1/2 15 rpm...
  • Page 132 P6.. Explanation of the parameters P60. P600 700/701 VFC 1/2 & HOIST VFC-n-CTRL&HOIST (only parameter set 1) The hoist function automatically provides all functions required for operating a non- balanced hoist. In particular, monitoring functions are activated for safety reasons. These may prevent the drive from starting.
  • Page 133 P6.. Explanation of the parameters P60. P600 setp Rapid stop ramp t13/t23 5 Hz "1" Enable Braking phase "0" 01313BEN Fig. 71: DC braking: Braking profile • The braking procedure is interrupted if the "Enable" binary input receives a "1" signal again during the braking phase.
  • Page 134 P6.. Explanation of the parameters P60. P600 VFC-n-CONTROL (only parameter set 1) This operating mode builds on VFC mode to make it possible to have speed- controlled operation with an incremental encoder mounted on the motor shaft. The following encoders can be used as incremental encoders: 1.
  • Page 135 P6.. Explanation of the parameters P60. P600 VFC-n-CTRL&GROUP (only parameter set 1) Set this if a group of asynchronous motors is to be operated on one inverter. All motors in the group must have the same rated voltage, rated frequency and rated power.
  • Page 136 P6.. Explanation of the parameters P60. P600 VFC-n-CTRL& IPOS (only parameter set 1) plus® Must be set if IPOS positioning commands are to be processed. Refer to the plus® "IPOS Positioning and Sequence Control System" manual for detailed plus® descriptions of IPOS .
  • Page 137 P6.. Explanation of the parameters P60. P600 CFC always requires the speed controller to be started up as well. Settings after the startup function of the speed controller P200 P gain speed controller P201 Time constant n-control. P202 Gain accel. feedforward Setting in accordance with specified data P204 Filter speed actual value P115 Filter setpoint...
  • Page 138 P6.. Explanation of the parameters P60. P600 Settings after the commissioning function of the torque controller P200 P gain speed controller P201 Time constant n-control. P202 Gain accel. feedforward Setting in accordance with specified data P204 Filter speed actual value P115 Filter setpoint P203 Filter accel.
  • Page 139 P6.. Explanation of the parameters P60. P600 SERVO (only parameter set 1) SERVO operating mode makes it possible to operate a synchronous motor (servomotor) with a permanent field. The motor must be equipped with a resolver. The MOVITOOLS startup function requires the motor type to be entered (SEW motor).
  • Page 140 P6.. Explanation of the parameters P60. P600 SERVO & M-CTRL. (only parameter set 1) Sec. 4.6 This operating mode allows the torque of the servomotor to be controlled directly. The setpoint is standardized on the following torque: 3000 rpm = 150 % output current torque constant The torque values should be entered directly as fixed setpoints in the unit [%In] (P 16_, P 17_).
  • Page 141 P6.. Explanation of the parameters P60. P600 Standstill current (parameter set 1/2) 710/711 Current at standstill Setting range: 0 – 50 % I The standstill current is used for injecting an adjustable current into the motor when the motor is at a standstill and the brake is applied. The standstill current can be switched off by /CONTROLLER INHIBIT = 0.
  • Page 142 P6.. Explanation of the parameters P60. P600 Movement with n is never possible if the stop setpoint is > n "1" /Controller inhibit "0" "1" CW/stop "0" "1" Enable/ rapid stop "0" "1" /Brake "0" [1/min] set p Start offset Input ramp generator Stop...
  • Page 143 P6.. Explanation of the parameters P60. P600 Operating mode P700 Brake function P730 (P733) ON/OFF (The same applies to parameter set 2 /P701, however in this case VFC operating modes are possible without encoder feedback) 3) VFC-n-CONTROL P730 = ON VFC-n-CTRL&GROUP See 1) VFC-n-CTRL&HOIST...
  • Page 144 P6.. Explanation of the parameters P60. P600 741/743 Skip width 1/2 Setting range: 0 – 300 rpm The skip window center and skip width are values and automatically have an effect on positive and negative setpoints when activated. The function is deactivated by setting skip width = 0.
  • Page 145 P6.. Explanation of the parameters P60. P600 Connection check System bus (SBus): Parameter P815 "SBus timeout delay" is in effect when there is a communications link via the SBus (X10:2/X10:3). If P815 is set to "0", there is no monitoring of data transmission via the SBus.
  • Page 146 P6.. Explanation of the parameters P60. P600 Slave setpoint The setpoint which is sent to the slave is set on the master. The "MASTER-SLAVE OFF" setting must be retained on the slave. MASTER-SLAVE OFF SPEED (RS-485) SPEED (SBus) SPEED (485+SBus) TORQUE (RS-485) TORQUE (SBus) TORQUE(485+SBus)
  • Page 147 P6.. Explanation of the parameters P60. P600 Example: Parameter Setting on master Setting on slave P100 Setpoint source E.g. BIPOL./FIX.SETPT MASTER-RS485 P101 Control signal source E.g. TERMINALS Not effective P324 Slip compensation 1 Do not alter P700 Operating mode VFC 1 VFC 1 P750 Slave setpoint LOAD SHAR (RS485)
  • Page 148 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 8__, UNIT FUNCTIONS Setup Quick menu (only with DBG11A) Setting range: ON / OFF P800 enables the DBG11A keypad to be changed over between the factory-set quick menu and the detailed parameter menu. The fact that the quick menu is activated is indicated by a slash following the parameter number.
  • Page 149 P6.. Explanation of the parameters P60. P600 Reset statistic data (only with MOVITOOLS/Shell) Setting range: NO / FAULT MEMORY / KWH-METER / OPERATING HOURS P804 permits the statistical data stored in the EEPROM, namely the fault memory, kilowatt-hour meter and operating hours counter, to be reset. These data are not affected when the factory setting function is activated.
  • Page 150 P6.. Explanation of the parameters P60. P600 SBus group address Setting range: 0 – 63 ® P814 sets the system bus group address (for multicast telegrams) of MOVIDRIVE SBus timeout delay Setting range: 0 – 0.1 – 650 s P815 sets the monitoring time for data transmission via the system bus. ®...
  • Page 151 P6.. Explanation of the parameters P60. P600 Brake operation 820/821 4-quadrant operation 1/2 Setting range: ON / OFF This is only taken into account in VFC operating mode without encoder feedback; 4- quadrant operation is assumed in all other operating modes. P820 enables 4- quadrant operation to be switched on and off for parameter set 1/2.
  • Page 152 P6.. Explanation of the parameters P60. P600 Response FIELDBUS TIMEOUT See P830 for the responses which can be programmed. Factory setting: RAPID STOP/WARNG The fault is only triggered in the ENABLED inverter status. P831 programs the fault response which is triggered by the fieldbus timeout monitoring. The reaction time for the monitoring can be set using P819 (see P819 and the "Fieldbus Unit Profile"...
  • Page 153 P6.. Explanation of the parameters P60. P600 Auto reset The auto-reset function is activated. In the event of a fault, this function automatically resets the unit after an adjustable restart time (P842). Up to five auto-resets are possible in one auto-reset phase. Should five faults occur which are reset by an auto- reset, no more auto-resets are possible until: –...
  • Page 154 P6.. Explanation of the parameters P60. P600 Modulation 860/861 PWM frequency 1/2 (parameter set 1/2) Setting range: 4/8/12/16 kHz P860/P861 can be used in VFC mode to set the switching frequency at the inverter output for parameter set 1/2. The inverter automatically switches back to lower switching frequencies when the unit utilization reaches a specific level if the clock frequency for parameter set 1/2 is not fixed to the set value using P862/P863.
  • Page 155 P6.. Explanation of the parameters P60. P600 Actual value description PI2; Factory setting: SPEED Actual value description PI3; Factory setting: NO FUNCTION P873/P874/P875 define the content of the process input data words PI1/PI2/PI3. ® This is necessary so MOVIDRIVE can allocate the appropriate actual values. The following process input assignments are available: Assignment Description...
  • Page 156 P6.. Explanation of the parameters P60. P600 Manual operation remains active even after the supply system power has been switched off/on. The inverter is then inhibited, however. A change of direction command using the key produces an enable and a start in the selected sense of rotation at n .
  • Page 157 P6.. Explanation of the parameters P60. P600 PARAMETER GROUP 9__, IPOS PARAMETERS plus® The IPOS parameters are described in detail in the IPOS manual. Be aware that modifying these parameters without knowledge of the IPOS program which may be active can give rise to unexpected movements and place plus®...
  • Page 158 P6.. Explanation of the parameters P60. P600 Speed feedforward Setting range: -199.99 – 0 – 100 – 199.99 % With a value of 100 %, the drive operates with a linear speed profile optimized in respect of time. If a value less than 100 % is specified, a larger gap between position setpoint and actual position occurs (lag distance) during a positioning operation.
  • Page 159 P6.. Explanation of the parameters P60. P600 Position window Setting range: 0 – 5 – 32767 inc The parameter defines a distance range (position window) around the target position of a travel or STOP command. The "Axis in position" = YES condition applies if a drive is inside the position window around the current target position (H492).
  • Page 160 P6.. Explanation of the parameters P60. P600 942/943 Encoder factor numerator/denominator Setting range: 1 – 32767 In the event of positioning to an external encoder (X14) or an absolute encoder (DIP), then these two parameters for used for adapting the resolution to the motor encoder (X15).
  • Page 161 P6.. Explanation of the parameters P60. P600 IPOS Modulo Function The IPOS modulo function is used for endless positioning, for example with circular indexing tables or chain conveyors. Refer to the IPOS manual for detailed information. Modulo function The modulo function is switched off. SHORT The "short travel"...

  • Page 162: Project Planning

    Schematic procedure Project Planning Schematic procedure Drive properties The required drive properties are the chief factors determining the selection of the inverter. The following figure is intended to provide assistance. System selection Positioning accuracy of the motor shaft Setting range (reference 3000 rpm) Control <...

  • Page 163: Control Characteristics

    Control characteristics Control characteristics ® Characteristic MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their parameters optimally adapted control algorithms. The following characteristic parameters apply to operation with two and four-pole SEW motors and synchronous SEW servomotors. Transient recovery time Rotational accuracy setp Maximum...

  • Page 164: Description Of Applications

    Description of applications Description of applications Inverter selection The large number of different drive applications can be divided up into five categories. The five categories are listed below and the suitable SEW inverter recommended. This assignment is based on the required setting range and the resulting control process. 1.
  • Page 165 Description of applications Project planning In practice, the question of setting the size of hoists is addressed with regard to special for hoists thermal and safety-critical criteria. Thermal In contrast to trolleys, hoists require approx. 70 – 90 % of the rated motor torque considerations assuming constant speed upwards or downwards and the standard configuration.

  • Page 166: Motor Selection For Asynchronous Ac Motors (Vfc)

    Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous AC motors (VFC) Basic recom- • Only use motors with a thermal classification of F at least. mendations • Use TF thermistor sensors or TH winding thermostats. TH should be preferred in the case of multi-motor drives on one inverter.
  • Page 167 Motor selection for asynchronous AC motors (VFC) Speed/torque The field weakening range starts when the set maximum output voltage of the inverter characteristic is reached. As the speed increases, the motor generates: • constant torque with increasing power in the basic speed range, •...
  • Page 168 Motor selection for asynchronous AC motors (VFC) Motor selection in delta/star circuit type (230/400 V / 50 Hz) Motors for 380 V / 60 Hz can also be allocated on the basis of this selection table. ® [kW (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-5_3 (400/500 V units) Connection / 400 V...
  • Page 169 Motor selection for asynchronous AC motors (VFC) Examples for motor selection delta/star 230/400 V Trolley drive Constant load with overload (acceleration) and low load when in motion: • = 1.3 kW travel • = 13 kW • = 270 rpm, setting range 1:10 •...
  • Page 170 Motor selection for asynchronous AC motors (VFC) Motor selection in double-star/star circuit type (230/460 V / 60 Hz) ® [kW (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-5_3 (400/500 V units) Connection / 460 V / 230 V Cooling Self-cooling Self-cooling Forced Self-cooling Forced...
  • Page 171 Motor selection for asynchronous AC motors (VFC) Motor selection with the delta connection type (230 V / 50 Hz) ® [kW (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-2_3 (230 V units) Connection / 230 V Cooling Self-cooling Forced 10 - 50 –...
  • Page 172 Motor selection for asynchronous AC motors (VFC) Motor selection with the double-star connection type (230 V / 60 Hz) ® [kW (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-2_3 (230 V units) Connection / 230 V Cooling Self-cooling Self-cooling Forced – f [Hz] 6 - 90 10 - 60...

  • Page 173: Motor Selection For Asynchronous Servomotors (Cfc)

    We recommend always using the latest version of MOVITOOLS (2.70 or later) for startup. The latest MOVITOOLS version can be downloaded from our homepage (www.sew-eurodrive.de). Motor The drive in CFC operating modes is characterized by its ability to control torque directly characteristics and rapidly.
  • Page 174 Motor selection for asynchronous servomotors (CFC) Magnetization Dynamic drives which are supposed to accelerate without a time lag are also energized current when at a standstill without load. This means the magnetization current I is flowing. The inverter must be able to supply this current constantly in applications in which the output stage is permanently enabled, e.g.
  • Page 175 Motor selection for asynchronous servomotors (CFC) CFC mode with This operating mode permits direct torque control of the asynchronous motor in the torque control basic speed range (n ). The setpoint sources of the speed-controlled CFC mode base (CFC & M- can also be used for torque control.
  • Page 176 Motor selection for asynchronous servomotors (CFC) CT/CV SEW offers series CT/CV asynchronous servomotors especially for operating with ® asynchronous MOVIDRIVE in the CFC operating modes. These motors have the following servomotors characteristics: High transition Due to optimum winding, the transition speeds of CT/CV motors in connection are in speeds and a high the region of 1400 –...
  • Page 177 Motor selection for asynchronous servomotors (CFC) Motor table CT/CV Characteristic values for delta/star 167/290 V / 50 Hz Mass moment of inertia J Star (290 V) Delta (167 V) Without With brake Motor brake [Nm/A [Nm/A [Nm (lb.in)] lb.ft (lb.in/A)] (lb.in/A)] 1.05 CT71D4...
  • Page 178 Motor selection for asynchronous servomotors (CFC) CT/CV motor selection with the delta/star connection type (167/290 V / 50 Hz) 1. Star connection 290 V / 50 Hz ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 290 V / 50 Hz 0015 0022 0030...
  • Page 179 Motor selection for asynchronous servomotors (CFC) 2. Delta connection 167 V / 50 Hz ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 167 V / 50 Hz 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450...
  • Page 180 Motor selection for asynchronous servomotors (CFC) CT/CV motor selection with delta connection (167 V / 50 Hz) ® Motor MOVIDRIVE MDV60A...-2_3 (230 V units) in CFC operating modes (P700) 167 V / 50 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300...
  • Page 181 Motor selection for asynchronous servomotors (CFC) DT/DV/D motor tables Characteristic values for delta/star 230/400 V / 50 Hz Mass moment of inertia J Star (400 V) Delta (230 V) Without With brake Motor brake lb.ft [Nm/A] [Nm/A] (lb.in)] DT71D4 4.6 (10.4) 5.5 (12.5) 2.15 1.82...
  • Page 182 Motor selection for asynchronous servomotors (CFC) Characteristic values for double-star/star 230/460 V / 60 Hz (according to MG1, NEMA design B up to DT80K4, NEMA design C from DT80N4) Mass moment of inertia J Star (460 V) Double-star (230 V) Without brake With brake Motor at 1000 rpm...
  • Page 183 Motor selection for asynchronous servomotors (CFC) Characteristic values for JEC motors 400 V / 60 Hz 200 V / 60 Hz Mass moment of inertia J 440 V / 60 Hz 220 V / 60 Hz 400 V / 50 Hz 200 V / 50 Hz Motor Without...
  • Page 184 Motor selection for asynchronous servomotors (CFC) DT/DV/D motor selection with delta/star connection (230/400 V / 50 Hz) 1. Star connection 400 V / 50 Hz or 400/690 V / 50 Hz motors in connection: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 400 V / 50 Hz 0015 0022...
  • Page 185 Motor selection for asynchronous servomotors (CFC) 2. Delta connection 230 V / 50 Hz: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 230 V / 50 Hz 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450...
  • Page 186 Motor selection for asynchronous servomotors (CFC) DT/DV/D motor selection with the double-star/star connection type (230/460 V / 60 Hz) 1. Star connection 460 V / 60 Hz: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 460 V / 60 Hz 0015 0022 0030...
  • Page 187 Motor selection for asynchronous servomotors (CFC) 2. Double-star connection 230 V / 60 Hz: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 230 V / 60 Hz 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450...
  • Page 188 Motor selection for asynchronous servomotors (CFC) DT/DV/D motor selection with the double-star/star or double-delta/delta connection type (200/400 V / 50 Hz) 1. Star connection or delta connection 400 V / 50 Hz: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 400 V / 50 Hz 0015 0022...
  • Page 189 Motor selection for asynchronous servomotors (CFC) 2. Double-star connection or double-delta 200 V / 50 Hz: ® Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in CFC operating modes (P700) 200 V / 50 Hz 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300...
  • Page 190 Motor selection for asynchronous servomotors (CFC) DT/DV motor selection with delta connection (230 V / 50 Hz) ® Motor MOVIDRIVE MDV60A...-2_3 (230 V units) in CFC operating modes (P700) 230 V / 50 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300...
  • Page 191 Motor selection for asynchronous servomotors (CFC) DT/DV motor selection with double-star connection (230 V / 60 Hz) ® Motor MOVIDRIVE MDV60A...-2_3 (230 V units) in CFC operating modes (P700) 230 V / 60 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300...
  • Page 192 Motor selection for asynchronous servomotors (CFC) DT/DV motor selection with double-star or double-delta connection (200 V / 50 Hz) ® Motor MOVIDRIVE MDV60A...-2_3 (230 V units) in CFC operating modes (P700) 200 V / 50 Hz 0015 0022 0037 0055 0075 0110 0150...

  • Page 193: Motor Selection For Synchronous Servomotors (Servo)

    Do not alter this automatically-set value! We recommend always using the latest version of MOVITOOLS (2.70 or later) for startup. The latest MOVITOOLS version can be downloaded from our homepage (www.sew-eurodrive.de). Motor The requirements made of a servo drive include speed dynamics, stable speed and ®...
  • Page 194 Motor selection for synchronous servomotors (SERVO) Basic recom- SERVO operating modes are only possible with SEW motors (CM/DFS/DFY), not with mendations non-SEW motors. The necessary motor data for the SERVO operating modes are ® stored in MOVIDRIVE for the SEW motors. Speed is the correcting variable in the SERVO modes with speed control.
  • Page 195 Motor selection for synchronous servomotors (SERVO) Motor table CM Additional project planning notes and information about the type CM synchronous servomotors can be found in the "Geared Servo Motors" catalog. This can be ordered from SEW. Characteristic values at V = 400 V Without forced-cooling fan Mass moment of inertia J...
  • Page 196 Motor selection for synchronous servomotors (SERVO) CM motor selection 1. Rated speed n = 2000 rpm: ® MOVIDRIVE MDS60A...-5_3 (400/500 V units) in SERVO operating modes (P700) Motor 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 0750 [Nm]...
  • Page 197 Motor selection for synchronous servomotors (SERVO) 3. Rated speed n = 4500 rpm: ® MOVIDRIVE MDS60A...-5_3 (400/500 V units) in SERVO operating modes (P700) Motor 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 0750 [Nm] 10.0 13.0 15.7...
  • Page 198 Motor selection for synchronous servomotors (SERVO) Motor table DFS/DFY Additional project planning notes and information about the type DFS/DFY synchronous servomotors can be found in the "Geared Servo Motors" catalog. This can be ordered from SEW. Characteristic values at V = 400 V Without forced-cooling fan With forced-cooling fan VY Mass moment of inertia J...
  • Page 199 Motor selection for synchronous servomotors (SERVO) DFS/DFY motor selection 1. Rated speed n = 2000 rpm: ® MOVIDRIVE MDS60A...-5_3 (400/500 V units) in SERVO operating modes (P700) Motor 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 [Nm] DFY71S ([lb.in]) (66.3)
  • Page 200 Motor selection for synchronous servomotors (SERVO) 3. Rated speed n = 4500 rpm: ® MOVIDRIVE MDS50A...-5_3 (400/500 V units) in SERVO operating modes (P700) Motor 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 [Nm] DFS56M ([lb.in]) (26.5) [Nm] DFS56L ×...

  • Page 201: Overload Capacity Of The Inverter

    Overload capacity of the inverter Overload capacity of the inverter ® Continuous MOVIDRIVE drive inverters permanently calculate the load on the inverter output stage output current (unit utilization). Consequently, they enable the maximum possible power to be produced in each operating status. The permitted continuous output current depends on the ambient temperature, heat sink temperature, supply voltage and PWM frequency.
  • Page 202 Overload capacity of the inverter = 25 °C 4kHz 4kHz 8kHz 8kHz 12kHz 12kHz 16kHz 16kHz 400 V / 25°C 500 V / 25°C 04978AXX Fig. 86: Overload capacity at = 25 °C a mb = Inverter output current as percentage of rated output current t = Load duration Size 1: T = 3.5 min Size 2: T = 5 min...

  • Page 203: Load Capacity Of The Units At Low Output Frequencies

    Load capacity of the units at low output frequencies Load capacity of the units at low output frequencies ® The thermal model in MOVIDRIVE implements dynamic limiting of the maximum output current. Consequently, the thermal model only permits less than 100 % output current at output frequencies less than 2 Hz if the capacity utilization is high.

  • Page 204: Selecting The Braking Resistor

    Selecting the braking resistor Selecting the braking resistor High voltage The connection leads to the braking resistor carry a high DC voltage (approx. 900 V). The braking resistor lines must be suitable for this high DC voltage. Line length ® The maximum permitted line length between MOVIDRIVE and the braking resistor is 100 m (330 ft).
  • Page 205 Selecting the braking resistor Power diagrams In the case of braking operations within the cycle duration T (standard: T 120 s), the cdf braking power can be used to ascertain the resulting continuous resistor dissipation (100 % cdf power) with reference to the power diagrams. The right-hand y axis shows the 100 % cdf power.
  • Page 206 Selecting the braking resistor Braking resistor type BW100-005 BW100-006 BW168 BW268 BW147 BW247 BW347 ® For MOVIDRIVE MD_60A...-5_3 0015/0022 0015 – 0040 0055/0075 70 80 @ 6 Ω @ 12 Ω @ 15 Ω @ 18 Ω @ 39 Ω 70 80 Cyclic duration factor of the braking resistor cdf [%] 01516BEN...
  • Page 207 Selecting the braking resistor ® Power diagrams for MOVIDRIVE MD_60A...-2_3 (230 V units): 70 80 @ 27 Ω @ 39 Ω 70 80 Cyclic duration factor of the braking resistor cdf [%] 02773BEN Fig. 91: Power diagram for wire resistors 230 V units Braking resistor type BW039-003 BW039-006...
  • Page 208 Selecting the braking resistor 70 80 Ω ×6 Ω Ω × Ω (2 18 Ω Ω × Ω @ 7.5 (2 15 Ω @ 12 70 80 Cyclic duration factor of the braking resistor cdf [%] 02774BEN Fig. 92: Power diagram for grid resistors 230 V units Braking resistor type BW018-015 BW018-035...

  • Page 209: Connecting Ac Brake Motors

    Connecting AC brake motors 5.10 Connecting AC brake motors Refer to the "Geared Motors" catalog for detailed information about the SEW brake system. This can be ordered from SEW. SEW brake systems are DC operated disc brakes which are released electromagnetically and applied by spring force.

  • Page 210: Thermal Monitoring Of The Motor Via Tf/Th Connection

    Thermal monitoring of the motor via TF/TH connection 5.11 Thermal monitoring of the motor via TF/TH connection The default setting for parameter P835 "Response TF sensor SIGNAL" is NO RESPONSE, which means thermal monitoring is inactive. To activate thermal monitoring, set parameter P835 "Response TF sensor SIGNAL" NO RESPONSE.

  • Page 211: Permitted Voltage Systems For Movidrive

    Permitted voltage systems for MOVIDRIVE® ® 5.12 Permitted voltage systems for MOVIDRIVE ® MOVIDRIVE is intended to be operated on voltage supply systems with a directly grounded star point (TN and TT power systems). Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is permitted. In such a case, SEW recommends using earth-leakage monitors employing pulse-code measurement.

  • Page 212: Supply System Leads And Motor Cables

    Supply system leads and motor cables 5.14 Supply system leads and motor cables Special Comply with the regulations issued by specific countries and for specific machines regulations regarding fusing and the selection of line cross sections. Also comply with the instructions for UL-compliant installation if necessary.
  • Page 213 Supply system leads and motor cables 400/500 V units to USA NEC, V 4 60 V ® MOVIDRIVE MD_60A...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Fuses F11/F12/F13 15 A 20 A 30 A Supply system lead L1/L2/L3 AWG14 AWG12 AWG10 PE conductor...
  • Page 214 Supply system leads and motor cables Permitted motor The maximum motor lead length is dependent on: lead lengths • cable type, • voltage drop in the cable, • only in VFC operating mode: Set PWM frequency P860/P861. • only in VFC operating mode: Connecting an HF... output filter. •...
  • Page 215 Supply system leads and motor cables Voltage drop The line cross section of the motor lead should be selected so the voltage drop is as small as possible. An excessively high voltage drop means that the full motor torque is not achieved. The expected voltage drop can be determined with reference to the following tables (the voltage drop can be calculated in proportion to the length if the cables are shorter).

  • Page 216: Group Drive In Vfc Mode

    Group drive in VFC mode 5.15 Group drive in VFC mode In VFC & GROUP operating mode, a group of asynchronous motors can be operated on one inverter. In this operating mode, the inverter operates without slip compensation and with a constant U/f ratio. The motors are operated without encoder feedback. The parameter settings apply to all connected motors.

  • Page 217: Connecting Explosion-Proof Ac Motors

    Connecting explosion-proof AC motors 5.16 Connecting explosion-proof AC motors Comply with the following instructions when connecting explosion-proof AC motors to ® MOVIDRIVE drive inverters: • The inverter must be installed outside the potentially explosive atmosphere. • Comply with regulations specific to the industry and country. •...

  • Page 218: Components For Emc Compliant Installation

    Components for EMC compliant installation 5.17 Components for EMC compliant installation ® The designated use of MOVIDRIVE drive inverters and regenerative power supply units is as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided the information relating to EMC-compliant installation is complied with, they satisfy the appropriate requirements for CE-marking of the entire machine/system in which they are fitted, on the basis of the EMC Directive 89/336/EEC.
  • Page 219 Components for EMC compliant installation Block diagram of limit value class B F11 F12 F13 NF...-... L1' L2' L3' ≤ 400 mm (15 in) 8 +R ® MOVIDRIVE 9 -R HD... 05000AXX Fig. 94: Installation with consideration for EMC, in accordance with limit value class B (1) = 1st possible solution with HD...

  • Page 220: Connecting The Optional Power Components

    Connecting the optional power components 5.18 Connecting the optional power components Series ND... line choke ND... ® MOVIDRIVE 05001AXX Fig. 95: Connecting ND... line chokes Series NF...-... input filters NF...-... ® MOVIDRIVE 05002AXX Fig. 96: Connecting NF...-... input filters Series HD... output chokes ®...
  • Page 221 Connecting the optional power components ® Series HF... • Output filters are only permitted with MOVIDRIVE MDF and MDV in the VFC output filters operating modes. Do not connect output filters with MDV in CFC and MDS mode! • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm (4 in) below and above the output filter.

  • Page 222: Electronics Cables And Signal Generation

    Electronics cables and signal generation 5.19 Electronics cables and signal generation • The electronics terminals are suitable for the following cross sections: Single core 0.20 – 2.5 mm (AWG24 – 12) Double core 0.20 – 1 mm (AWG24 – 17) Route electronics cables separately from power cables and contactor control cables or braking resistor cables.

  • Page 223: External 24 Vdc Voltage Supply

    External 24 VDC voltage supply 5.20 External 24 V voltage supply ® General The internal 24 V power supply of MOVIDRIVE has a maximum power of 29 W. An information external 24 V power supply unit must be connected to terminal X10:9 (VI24) if a higher power level is needed due to options installed on the 24 V level.
  • Page 224 External 24 VDC voltage supply ® 24 V power demand of MOVIDRIVE MDV60A: Additional 24 V power demand with option Without Size Fieldbus option DIO11A DIP11A DRS11A DPA11A DPI11A options 26 W 26 W 29 W 17 W 25 W 22 W 120 W 120 W...

  • Page 225: Parameter Set Switchover

    Parameter set switchover 5.21 Parameter set switchover This function allows two motors to be operated with two different parameter sets on the same inverter in the VFC modes without speed control ( P700). The parameter set switchover occurs by means of a binary input. A binary input must be programmed to the "PARAM.

  • Page 226: Priority Of Operating States And Interrelations Between Control Signals

    Priority of operating states and interrelations between control signals 5.22 Priority of operating states and interrelations between control signals Priority of operating states Priority high Controller inhibit Rapid stop Hold control Stop Enable 02209BEN Fig. 100: Priority of operating states Interrelations The following table shows the interrelations between control signals.

  • Page 227: Limit Switches

    Limit switches 5.23 Limit switches Limit switch Limit switch processing ensures that a drive does not move outside its travel range. To processing do this, it is possible to program the binary inputs to the functions /LIM. SWITCH CW and /LIM. SWITCH CCW. The limit switches are connected to these binary inputs. The limit switches must be "0"...

  • Page 228: Serial Communication

    Serial Communication ® ® MOVILINK The MOVILINK profile enables the uniform transmission of user data between SEW protocol motor controllers as well as via various communications interfaces to higher-level ® automation equipment. Consequently, MOVILINK guarantees a control and parameterization concept which can be used irrespective of the fieldbus for all current bus systems, such as: •...

  • Page 229: Safety Notes

    Safety Notes Installation and • Never install damaged products or take them into operation.Please submit a startup complaint to the transport company immediately in the event of damage. • Installation, startup and service work only by trained personnel observing applicable accident prevention regulations and operating instructions! The regulations in force (e.g.

  • Page 230: Unit Design

    Unit designation, nameplates and scope of supply Unit Design Unit designation, nameplates and scope of supply Sample unit designation MOVIDRIVE MDV 60 A 0055-5A3-4-00 ® Version 00 = Standard / 0T = Applications Quadrants 4 = 4Q (with brake chopper) 3 = 3-phase Type of supply Input filter...

  • Page 231: Unit Design, Size 1

    Unit design, size 1 Unit design, size 1 MD_60A-5A3 (400/500 V units): 0015 – 0040 MD_60A-2A3 (230 V units): 0015 – 0037 01245BXX ® Fig. 105: Unit design, MOVIDRIVE size 1 1. X1: Mains connection L1 (1) / L2 (2) / L3 (3), separable 2.

  • Page 232: Unit Design, Size 2

    Unit design, size 2 Unit design, size 2 MD_60A-5A3 (400/500 V units): 0055 – 0110 MD_60A-2A3 (230 V units): 0055 / 0075 00895BXX ® Fig. 106: Unit design, MOVIDRIVE size 2 1. X1: Mains connection L1 (1) / L2 (2) / L3 (3) 2.

  • Page 233: Unit Design, Size 3

    Unit design, size 3 Unit design, size 3 MD_60A-503 (400/500 V units): 0150 – 0300 MD_60A-203 (230 V units): 0110 / 0150 01248BXX ® Fig. 107: Unit design, MOVIDRIVE size 3 1. PE connections 2. X1: Mains connection L1 (1) / L2 (2) / L3 (3) 3.

  • Page 234: Unit Design, Size 4

    Unit design, size 4 Unit design, size 4 MD_60A-503 (400/500 V units): 0370 / 0450 MD_60A-203 (230 V units): 0220 / 0300 01249BXX ® Fig. 108: Unit design, MOVIDRIVE size 4 1. X2: PE connection 2. X1: Mains connection L1 (1) / L2 (2) / L3 (3) 3.

  • Page 235: Unit Design, Size 5

    Unit design, size 5 Unit design, size 5 MD_60A-503 (400/500 V units): 0550 / 0750 01249BXX ® Fig. 109: Unit design, MOVIDRIVE size 5 1. X2: PE connection 2. X1: Mains connection L1 (1) / L2 (2) / L3 (3) 3.

  • Page 236: Installation

    Installation instructions for basic unit Installation Installation instructions for basic unit It is essential to comply with the safety notes during installation! Tightening • Only use genuine connection elements. Note the permitted tightening torques ® torques of MOVIDRIVE power terminals. –...
  • Page 237 Installation instructions for basic unit Separate cable • Route power cables and electronics cables in separate cable ducts. ducts Input fuses and • Install the input fuses at the beginning of the supply system lead behind the earth-leakage supply bus junction ( Wiring diagram for basic unit, power section and brake).
  • Page 238 Installation instructions for basic unit Connecting • Use two closely twisted cables or a 2-core shielded power cable. Cross section braking resistors according to the output rated current of the inverter. • Protect the braking resistor with a bimetallic relay ( Wiring diagram for basic unit, power section and brake).
  • Page 239 Installation instructions for basic unit Input filter • Sizes 1 and 2 are fitted with an input filter as standard. This input filter ensures that limit value class A is maintained on the supply side. Use an NF...-... input filter as an option to maintain the class B limit.

  • Page 240: Ul Compliant Installation

    UL compliant installation UL compliant installation Please note the following points for UL compliant installation: • Only use copper cables with the following temperature ranges as connection leads: ® • For MOVIDRIVE MD_60A0015 – 0300 temperature range 60/75 °C ® •...

  • Page 241: Power Shield Clamp

    Power shield clamp Power shield clamp ® For size 1 A power shield clamp is supplied as standard with MOVIDRIVE size 1. Install this power shield clamp together with the retaining screws of the unit. 02012BXX ® Fig. 115: Power shield clamp for MOVIDRIVE size 1 1.

  • Page 242: Touch Guard

    Touch guard Touch guard Two touch guards and eight retaining screws are supplied as standard with ® MOVIDRIVE size 4 (500 V units: MD_60A0370/0450; 230 V units: MD_60A0220/0300) and size 5 (MD_60A0550/0750). Install the touch guard on the two hood covers for the power section terminals.

  • Page 243: Wiring Diagram, Basic Unit

    Wiring diagram, basic unit Wiring diagram, basic unit Connection of the power section and brake F11/F12/F13 Protective earth conductor (shield) (AC-3) L1 L2 Option NF... input filter DC-link L1' L2' L3' connection F14/F15 F14/F15 F14/F15 L1 L2 L3 DC link DC link Power section (AC-3)
  • Page 244 Wiring diagram, basic unit Control unit connection Control unit X11: -10V...+10V 0(4)...20mA CONTROL +10V REF1 0V5 - + AI11 n1 (0...10V*;+/-10V; RS485 AI12 0...20mA;4...20mA) Ref.potential for analog signals AGND RS232 -10V REF2 ↔ Select: I signal V signal* S 11 Option Option S 12...
  • Page 245 Wiring diagram, basic unit Functional description of the terminals of the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 Mains connection X2:4/5/6 U/V/W Motor connection X3:8/9 +R/-R Braking resistor connection DC link connection X11:1 REF1 +10 V (max. 3 mA) for setpoint potentiometer Setpoint input n1 (differential input or input with AGND reference potential), signal form →...

  • Page 246: Assignment Of Braking Resistors, Chokes And Filters

    Assignment of braking resistors, chokes and filters Assignment of braking resistors, chokes and filters 400/500 V units, sizes 1 and 2 ® MOVIDRIVE MD_60A...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number BW100-005 = 0.8 A 826 269 1 BW100-006 = 1.8 A...
  • Page 247 Assignment of braking resistors, chokes and filters 400/500 V units, sizes 3 to 5 ® MOVIDRIVE MD_60A...-503 0150 0220 0300 0370 0450 0550 0750 Size Braking resistors Trip current Part number BW018-015 = 4.0 A 821 684 3 BW018-035 = 8.1 A 821 685 1 BW018-075 = 14 A...
  • Page 248 Assignment of braking resistors, chokes and filters 230 V units, sizes 1 to 4 ® MOVIDRIVE MD_60A...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resistors Trip current Part number BW039-003 = 2.0 A 821 687 8 BW039-006 = 3.2 A 821 688 6...

  • Page 249: System Bus (Sbus) Connection

    System bus (SBus) connection System bus (SBus) connection Max. 64 CAN bus stations can be interconnected using the system bus (SBus). The SBus supports transmission systems compliant with ISO 11898. The "System Bus (SBus)" manual contains detailed information about the system bus. This manual can be obtained from SEW.

  • Page 250: Interface Connection

    RS-485 interface connection RS-485 interface connection ® The RS-485 interface can be used for connecting max. 32 MOVIDRIVE units, e.g. for ® master/slave operation, or 31 MOVIDRIVE units and a CAN machine control (PLC). Wiring diagram, RS-485 interface Control unit Control unit Control unit X13:...

  • Page 251: Connection Option Uss21A (Rs-232 And Rs-485)

    Connection option USS21A (RS-232 and RS-485) Connection option USS21A (RS-232 and RS-485) Part number USS21A: 822 914 7 RS-232 • Use a shielded standard interface cable for connecting to the RS-232 interface. connection USS21A PC COM 1-4 GND (ground) max. 5 m (16.5 ft) 9-pin sub D connector (male) 9-pin sub D connector (female) 02399AEN...

  • Page 252: Combinations Of Options

    Combinations of options 9.10 Combinations of options The following tables show the possible combinations of options in the status as supplied. The meaning of the individual table entries is as follows: The options cannot be used in conjunction with one another. Connect the option in the first column ( ) to the OPTION1 slot.

  • Page 253: Installing And Removing Option Pcbs

    Installing and removing option pcbs 9.11 Installing and removing option pcbs Before you begin • Take suitable measures to dissipate any electrical charge in your body before you touch the option pcb (discharge strap, conductive shoes, etc.). • Keep the option pcb in its original packaging and do not remove it until just before installing it.
  • Page 254 Installing and removing option pcbs Removing the • Disconnect inverter from the supply system, switch off supply system and 24 V option pcb • Remove the keypad, serial interface or blank panel. • Remove the lower hood cover from the control unit. •...

  • Page 255: Connection And Terminal Description Of The Dio11A Option

    Connection and terminal description of the DIO11A option 9.12 Connection and terminal description of the DIO11A option Part number Terminal expansion board option type DIO11A: 822 726 8 Front view of DIO11A Terminal Function X20:1/2 AI21/22 Setpoint input n2, -10 V – 0 – 10 V or 0 – 10 V (Differential input or input with AGND reference potential) X20:3 AGND...
  • Page 256 Connection and terminal description of the DIO11A option Current input You must use an external load if the analog setpoint input n2 (AI21/22) should be used as a current input. For example R = 500 0 – 20 mA = 0 – 10 V 0...20 mA AI21 AI22...

  • Page 257: Encoder And Resolver Connection

    Encoder and resolver connection 9.13 Encoder and resolver connection The "SEW Encoder Systems" manual contains detailed information. This manual can be obtained from SEW. General • Max. line length of inverter – encoder/resolver: 100 m (330 ft) with a capacitance per installation notes unit length 120 nF/km (193 nF/mile).
  • Page 258 Encoder and resolver connection ® Motor encoder The following motor encoders may be connected to X15: of MOVIDRIVE MDV60A units: • High-resolution sin/cos encoders with signal voltage 1 V • 5 V TTL sensors with signal level to RS-422 • 24 V HTL sensors 01936AXX Fig.
  • Page 259 Encoder and resolver connection 5 V TTL sensors 5 V TTL sensors from SEW are available with a 24 V voltage supply and a 5 V voltage supply. 24 V voltage Connect 5 V TTL sensors to the 24 V voltage supply ES1R, ES2R or EV1S in the supply same way as the high-resolution sin/cos encoders.
  • Page 260 Encoder and resolver connection HTL sensors If you are using a 24 V HTL sensor ES1C, ES2C or EV1C, you are not allowed to connect the negated channels A (K1), B (K2) and C (K0). max. 100 m (330 ft) ES1C / ES2C / EV1C X15: A (K1)
  • Page 261 Encoder and resolver connection Connection to the Connect the absolute encoder AV1Y to the DIP11A option as follows: DIP11A option DIP11A max. 100 m (330 ft) AV1Y X62: (N.C.) 2 (N.C.) 4 (N.C.) 7 03978AXX Fig. 138: Connecting AV1Y to DIP11A ®...
  • Page 262 Encoder and resolver connection Resolver SEW offers the following pre-fabricated cables for connecting resolvers to ® MOVIDRIVE MDS60A: Part number For motor type Fixed routing Cat track routing CM71 – 112 with pl. connection 199 214 7 199 215 5 with terminal box 198 829 8 198 828 X...
  • Page 263 Encoder and resolver connection External Only encoders with a signal level according to RS-422 (5 V-TTL) are allowed to be ® encoders connected to X14: of MOVIDRIVE MDV/MDS units. Voltage supply Encoders with 24 V voltage supply (max. 180 mA) are connected directly to X14:. These encoders are then powered by the inverter.
  • Page 264 Encoder and resolver connection ® Part numbers of Encoder ES1R / ES2R EV1R MOVIDRIVE X14: (Fig. 141) the pre-fabricated Only fixed routing: 815 354 X cables Encoder ES1T /ES2T / EV1T DWI11A X2: encoder (Fig. 142) For fixed routing: 198 829 8 For cat track routing: 198 828 X Incremental...
  • Page 265 Encoder and resolver connection ® Master/slave X14 – X14 connection (= master/slave connection) of two MOVIDRIVE units. connection Connection Master Slave ® ® MOVIDRIVE MOVIDRIVE max. 100 m (330 ft) X14: X14: 05036AXX Fig. 144: X14 – X14 connection Part number of the pre-fabricated Only fixed routing: 815 355 8...

  • Page 266: Startup

    General startup instructions Startup 10.1 General startup instructions It is essential to comply with the safety notes during startup! Requirements Correct project planning of the drive is the pre-requisite for successful startup. Refer to ® the MOVIDRIVE system manual for detailed project planning instructions and an explanation of the parameters (chapters 4 and 5).
  • Page 267 General startup instructions 230 V units ® MOVIDRIVE MDF60A SEW motor or MDV60A in VFC mode 0015-2A3-4 DT90L4 0022-2A3-4 DV100LS4 0037-2A3-4 DV100L4 0055-2A3-4 DV132S4 0075-2A3-4 DV132M4 0110-203-4 DV160M4 0150-203-4 DV180M4 0220-203-4 DV180L4 0300-203-4 DV225S4 The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given boundary conditions.

  • Page 268: Preliminary Work And Resources

    Preliminary work and resources 10.2 Preliminary work and resources • Check installation. • Take suitable measures to prevent the motor starting up inadvertently, for example by removing the electronics terminal block X13:. Furthermore, additional safety precautions must be taken depending on the application in order to avoid endangering people and machinery.

  • Page 269: Startup With The Dbg11A Keypad

    Startup with the DBG11A keypad 10.3 Startup with the DBG11A keypad General Startup with the DBG11A keypad is only possible with MDF and MDV in VFC information operating modes. Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS software.
  • Page 270 Startup with the DBG11A keypad Startup functions Detailed description of the keypad Sec. "Operating displays": of the DBG11A the same Commence startup. time Next menu command or increase value in edit mode. Previous menu command or decrease value in edit mode.
  • Page 271 Startup with the DBG11A keypad Structure of the startup menu CONTR. INHIBIT CURR.: ← → [ ] and [ ] simultaneously → PREPARE FOR STARTUP -> IPOS_VARIABLES <- STARTUP ca. 3 s C0 * PARAM. SET 1 STARTUP [ ] ↑ →...
  • Page 272 Startup with the DBG11A keypad Startup procedure 1. "0" signal at terminal X13:1 (DIØØ "/CONTROL.INHIBIT"), e.g. CONTROL.INHIBIT CURRENT: by disconnecting the electronics terminal block X13. 2. Activate the startup menu by pressing the keys on STARTUP IPOS_VARIABLES the DBG11A at the same time. 3.
  • Page 273 Startup with the DBG11A keypad 11. If no TF/TH is connected to X10:1 and X10:2 Set "NO 835* NO RESP. RESP. TF sens SIGNAL RESP.". Set the required fault response if a TF/TH is connected. 12. Commence the startup calculation by selecting "YES". C06* CALCULATION WITH SEW MOTORS...
  • Page 274 Startup with the DBG11A keypad Startup of speed Startup without the speed controller is performed first. controller Important: Set VFC-n-CONTROL operating mode. C01* VFC-n-CTRL OPER. MODE 1 Structure Structure of the startup menu for the speed controller: C 0 9 * C O M I S S .
  • Page 275 Startup with the DBG11A keypad Startup procedure 1. Press "YES" to commence the speed controller startup. All mass moments of inertia must be entered in the unit [10 2. Press the key to move on to the next menu item each time. 3.

  • Page 276: Startup With A Pc And Movitools

    Startup with a PC and MOVITOOLS 10.4 Startup with a PC and MOVITOOLS General • Terminal X13:1 (DIØØ "/CONTROL.INHIBIT") must get a "0" signal! information • Start the MOVITOOLS program. • Set the language. • Select the PC port (PC COM) to which the inverter is connected. •...

  • Page 277: Starting The Motor

    Starting the motor 10.5 Starting the motor Analog setpoint The following table shows which signals must be present on terminals X11:2 (AI1) and specification X13:1 – X13:4 (DIØØ – DIØ3) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100), in order to operate the drive with an analog setpoint entry. X11:2 (AI11) X13:1 (DIØØ) X13:2 (DIØ1)
  • Page 278 Starting the motor Fixed setpoints The following table shows which signals must be present on terminals X13:1 – X13:6 (DIØØ – DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100), in order to operate the drive with the fixed setpoints. X13:1 (DIØØ) X13:2 (DIØ1) X13:3 (DIØ2) X13:4 (DIØ3)
  • Page 279 Starting the motor Manual operation The inverter can be controlled using the DBG11A keypad using the manual operation function. The 7-segment display on the unit shows "H" during manual mode. In order for manual operation to be started, there must be a "0" signal sent to binary inputs X13:2 (DIØ1) "CW/stop", X13:3 (DIØ2 "CCW/stop") and X13:4 (DIØ3 "Enable/ rapid stop"), if programmed.

  • Page 280: Complete Parameter List

    Complete parameter list 10.6 Complete parameter list The parameters of the short menu are identified by a "/" (= displayed on the DBG11A keypad). Par. Name Value range Par. Name Value range DISPLAY VALUES Binary outputs option Process values Binary output DO1Ø Speed -5000 –...
  • Page 281 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 SETPOINTS / RAMP GENERATORS Setpoint selection 100/ Setpoint source UNIPOL/FIX.SETPT Control signal source TERMINALS Analog input AI1 AI1 scaling...
  • Page 282 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 CONTROLLER PARAMETERS Speed control (only parameter set 1) P gain speed controller 0.1 – 2 – 32 Time constant n- 0 –...
  • Page 283 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 MOTOR PARAMETERS Limits 1 31_ Limits 2 300/ Start/stop speed 1 0 – 60 – 150 rpm 310 Start/stop speed 2 0 –...
  • Page 284 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 MONITORING FUNCTIONS Speed monitoring OFF / MOTOR MODE / OFF / MOTOR MODE / Speed Speed REGENERAT.
  • Page 285 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 Analog outputs optional Analog output AO1 ACTUAL SPEED Scaling AO1 -10 – 0 – 1 – 10 OFF / -10 –...
  • Page 286 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 UNIT FUNCTIONS Setup 802/ Factory setting YES / NO 803/ Parameter lock ON / OFF NO FAULT MEMORY Reset statistic data KWH-METER...
  • Page 287 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 Modulation PWM frequency 1 4/8/12/16 kHz 861 PWM frequency 2 4/8/12/16 kHz PWM fix 1 ON / OFF 863 PWM fix 2 ON / OFF...
  • Page 288 Complete parameter list Name Name Setting range After Setting range After Par. Par. Variable par. Factory setting startup Factory setting startup Parameter set 2 Parameter set 1 IPOS Variables/Encoder This parameter is only available in the DBG11A keypad, not in IPOS variables edit ON / OFF MOVITOOLS!

  • Page 289: Operation And Servicing

    Operating displays Operation and Servicing 11.1 Operating displays ® 7-segment The 7-segment display shows the operating status of MOVIDRIVE in hexadecimal display notation and, in the event of a fault, a fault or warning code. Display Meaning Inverter not ready Controller inhibit active No enable Current at standstill...
  • Page 290 Operating displays Copy function of The DBG11A keypad can be used for copying complete parameter sets from one ® ® the DBG11A MOVIDRIVE unit to another MOVIDRIVE . To do this, copy the parameter set onto the ® keypad using P807 (MD_ DBG).
  • Page 291 Operating displays Quick menu of The DBG11A keypad has a detailed parameter menu and a clearly structured quick the DBG11A menu with the most frequently used parameters. It is possible to switch between both menus using P800 ("Quick menu"). This can be done in any operating status. The default setting is for the quick menu to be active.
  • Page 292 Operating displays Information Information messages on the DBG11A (approx. 2 s in duration) or in MOVITOOLS/ messages SHELL (message which can be acknowledged): No. Text DBG11A/SHELL Description ILLEGAL INDEX Index addressed via interface is not available. • Attempt to execute a non-implemented function. NOT IMPLEMENTED •...

  • Page 293: Fault Information

    Fault information 11.2 Fault information Fault memory The fault memory (P080) stores the last five fault messages (faults t-0 – t-4). The fault message of longest standing is deleted whenever more than five fault messages have occurred. The following information is stored when a malfunction takes place: Fault which occurred Status of the binary inputs/outputs Operational status of the...

  • Page 294: Fault Messages And List Of Faults

    Fault messages and list of faults 11.3 Fault messages and list of faults Fault message on The fault or warning code is displayed in BCD format. The following display sequence 7-segment is adhered to (e.g. fault code 84): display Flashes, approx. 1 s Display off, approx.
  • Page 295 Fault messages and list of faults Fault Description Reaction P Possible cause Measure code • Reduce load • Speed controller or current controller (in • Increase deceleration time setting (P501 VFC operating mode without encoder) or P503) operating at setting limit due to •...
  • Page 296 Fault messages and list of faults Fault Description Reaction P Possible cause Measure code • Use correct option pcb • Type of option pcb not allowed • Set correct setpoint source (P100) • Setpoint source, control source or Immediate • Set correct control signal source (P101) No option operating mode not permitted for this...
  • Page 297 Fault messages and list of faults Fault Description Reaction P Possible cause Measure code Only with DPx11A: No reference Reference travel not performed with "GO0" or Perform reference travel. travel response "SET0" command. Only with DPx11A: Machine Incorrect input of a machine parameter (e.g. Check machine parameter and correct it.
  • Page 298 Fault messages and list of faults Fault Description Reaction P Possible cause Measure code Timeout DPx- Coded fault; only with DPA11A. response Code 1: SSI interface fault. SSI module defective. Inform SEW Service if fault cannot be reset or Code 2: Communication if it occurs frequently.
  • Page 299 Fault messages and list of faults Fault Description Reaction P Possible cause Measure code Only with DIP11A option: The encoder signals a fault, e.g. power failure. • Connection cable between the encoder • Check absolute encoder connection and DIP does not meet the requirements •...

  • Page 300: Sew Electronics Service

    SEW electronics service 11.4 SEW electronics service Send in for repair Please contact the SEW electronics service if a fault cannot be rectified ( "Customer and spare parts service"). When contacting the SEW electronics service, please always quote the digits of your service code to enable our service personnel to assist you more effectively.

  • Page 301: Revisions Index

    Revisions Index ® This edition of the MOVIDRIVE MD_60A system manual is based on Edition 03/2000 which has been revised and updated to include additional information on the following: ® • In the "System description" section, the MOVIDRIVE inverter functions are now il- lustrated by a block circuit diagram.

  • Page 302: Abbreviation Key And Index

    Abbreviation Key Abbreviation Key and Index 13.1 Abbreviation Key Power factor of motor Axial force acting on the output shaft Supply frequency [Hz] Installation altitude [m ü. NN] Efficiency Magnetizing current Input current Trip current Rated current Torque-forming current Current in total IP..

  • Page 303: Index

    Index 13.2 Index 5 V encoder power supply DWI11A Control modes, general description Technical data Control signals, interrelations Controller parameters C-Tick approval Analog input AI1 Current at standstill Analog outputs Application modules Technical data DBG11A Assignment of braking resistors, chokes and filters Language change 230 V units Startup functions...
  • Page 304 Index Features of the units Fixed setpoints Mains OFF monitoring Functions of the units Manual operation Master/slave connection Master-Slave function Group drive (VFC) Menu structure of the parameters Modulation HD output choke Monitoring functions Connection Motor compensation Technical data Motor encoder Hold controller Connection Motor parameters...
  • Page 305 Index Nameplate Ramp generators NF input filter Reference signals Connection Regenerative power supply units Technical data Technical data Repair Reset Operating displays Reset response 7-segment display Basic displays in DBG11A keypad Resolver, connection Operating modes RS-485 interface, description and connection Operating states, priority Options Safety notes...
  • Page 306 Index 400/500 V units Size 1 UL approval Size 2 UL compliant installation Size 3 Unit design Size 4 Size 1 Size 5 Size 2 5 V encoder power supply DWI11A Size 3 Application modules Size 4 Braking resistor BW Size 5 CAN fieldbus interface DFC11A CANopen fieldbus interface DFO11A...
  • Page 307 Wiring the control unit Control unit X11: -10V...+10V 0(4)...20mA CONTROL +10V REF1 0V5 - + AI11 n1 (0...10V*;+/-10V; RS485 AI12 0...20mA;4...20mA) AGND Ref.potential for analog signals RS232 -10V REF2 ↔ Select: I signal V signal* Option S 11 Option S 12 system bus terminating resistor USS21A DBG11A...
  • Page 308 Functions assigned to the terminals of the basis unit (power and control sections) Terminal Functions X1:1/2/3 L1/L2/L3 Supply system connection X2:4/5/6 U/V/W Motor cable X3:8/9 +R/-R Connection for brake resistor DC link connection X11:1 REF1 +10 V (max. 3 mA) for setpoint potentiometer X11:2/3 AI11/12 Setpoint input n1 (differential input or input with AGND reference potential), signal form...
  • Page 309 Wiring of power section and brake F11/F12/F13 Protective earth conductor (shield) (AC-3) L1 L2 Option NF... input filter DC-link L1' L2' L3' connection F14/F15 F14/F15 F14/F15 L1 L2 L3 DC link DC link Power section (AC-3) +R -R PE X10:3 X10:3 X10:3 DBØØ...
  • Page 310 SEW-EURODRIVE GmbH & Co · P.O. Box 3023 · D-76642 Bruchsal/Germany · Phone +49-7251-75-0 Fax +49-7251-75-1970 · http://www.sew-eurodrive.com · sew@sew-eurodrive.com...

Table of Contents

Save PDF