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SEW-Eurodrive MOVIMOT advanced DBC Operating Instructions Manual
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SEW-Eurodrive MOVIMOT advanced DBC Operating Instructions Manual

SEW-Eurodrive MOVIMOT advanced DBC Operating Instructions Manual

Mechatronic drive unit
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*31546188_0224*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mechatronic Drive Unit
®
MOVIMOT
advanced DBC
DRN..DBC.., DR2C..DBC.. (Binary)
Edition 02/2024
31546188/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT advanced DBC

  • Page 1 *31546188_0224* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Mechatronic Drive Unit ® MOVIMOT advanced DBC DRN..DBC.., DR2C..DBC.. (Binary) Edition 02/2024 31546188/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  5 Structure of the safety notes ................... 5 ® Safety notes for MOVIMOT advanced..................  6 Target group ........................ 6 Designated use ....................... 6 Functional safety technology .................. 7 Transportation......................... 8 Creating a safe working environment ................ 9 Installation/assembly..................... 11 Protective separation .................... 11 Electrical installation ..................... 12 Startup/operation ...................... 12 Device structure ........................  13...
  • Page 4 Table of Contents Operation ..........................  72 Switch disconnector ...................... 72 Binary controller ...................... 73 Drive unit behavior in case of a voltage failure ............. 74 Service .............................  75 Failures of the mechanical drive ................... 75 Resetting fault messages.................... 77 Description of status and operating displays .............. 77 Device replacement ...................... 82 Shutdown ........................ 85 Waste disposal...................... 86 Inspection and maintenance ....................  87...

  • Page 5: General Information

    General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the safety notes. Signal word Meaning Consequences if not observed Imminent danger Death or severe injuries DANGER...

  • Page 6: Safety Notes For Movimot Advanced

    ® Safety notes for MOVIMOT advanced Target group ® Safety notes for MOVIMOT advanced Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 7: Functional Safety Technology

    ® Safety notes for MOVIMOT advanced Functional safety technology 2.2.1 Lifting applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 8: Transportation

    ® Safety notes for MOVIMOT advanced Transportation Transportation Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.

  • Page 9: Creating A Safe Working Environment

    ® Safety notes for MOVIMOT advanced Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety note: 2.5.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 10 ® Safety notes for MOVIMOT advanced Creating a safe working environment The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 11: Installation/Assembly

    ® Safety notes for MOVIMOT advanced Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 12: Electrical Installation

    ® Safety notes for MOVIMOT advanced Electrical installation Electrical installation The preventive measures and protection devices must comply with the applicable reg- ulations (e.g. EN 60204-1 or EN 61800-5-1). 2.8.1 Stationary application The necessary preventive measure for the product is: Type of energy transfer Preventive measure Direct power supply Ground connection...

  • Page 13: Device Structure

    Device structure Example nameplate and type designation of the drive unit Device structure Example nameplate and type designation of the drive unit ® 3.1.1 MOVIMOT  advanced nameplates ® The MOVIMOT advanced drive unit is always equipped with 2 nameplates: • Nameplate 1: Data of the drive unit.
  • Page 14 Device structure Example nameplate and type designation of the drive unit Nameplate 2 (..DR2C.. motor) The following figure shows an example of a nameplate of the WA..DR2C.. gearmotor. [1] [2] [3] [4] 76646 Bruchsal/Germany [15] WA20 DR2C71MSA4/TF 01.01234567890.0001.22 [14] 3~IEC60034 Inverter duty only VPWM 400 V Y...
  • Page 15 Device structure Example nameplate and type designation of the drive unit Nameplate 2 (DRN.. motor) The following image shows an example of a nameplate of the DRN.. motor 76646 Bruchsal / Germany [17] DRN80M4/FF/DI/DFC/BW1 [16] 01.1774473607.0001.00 VPWM 3~IEC60034 Inverter duty [15] Hz 60 r/min 1751...
  • Page 16 Device structure Example nameplate and type designation of the drive unit ® 3.1.2 Type designation MOVIMOT advanced DBC The following table shows the type designation of the drive unit. Gear unit series R = Primary gear unit Gear unit size DRN..

  • Page 17: Electronics

    Device structure Electronics EI8Z Option EI8Z = Single-turn encoder with DDI connection AK8Z = Multi-turn absolute encoder with DDI connection IV = Plug connector at the connection box TF = Motor protection D11 = Switch disconnector with feedback contact BW1 = Integrated BW 1 braking resistor BW2 = Integrated BW 2 braking resistor PE = Pressure compensation fitting electronics AL = Metal fan...

  • Page 18: Example Nameplate And Type Designation Of Electronics

    Device structure Example nameplate and type designation of electronics Example nameplate and type designation of electronics 3.3.1 Inner nameplate of DBC.. electronics cover The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover".
  • Page 19 Device structure Example nameplate and type designation of electronics 3.3.3 Type designation of DBC.. electronics cover The following table shows the type designation of the electronics cover: DBC Product family DBC = Electronics cover Direct Binary Communication Type communication 1 = Binary Connection configuration 0 = M12 plug connector on electronics cover (standard) Communication version...

  • Page 20: Markings

    Device structure Markings ® MOVIKIT version ® 000 = No MOVIKIT module loaded ex works Operating mode options B = Brake control C = Specific customer identification P = Customer-specific parameterization Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: •...
  • Page 21 Device structure Markings 3.4.1 FS logo description The FS logo on the nameplate is based on the combination of safety-related compo- nents that is installed. The following FS logo variants are possible: Device with STO connection via terminals or plug connectors Device with secure communication to activate STO ®...

  • Page 22: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.

  • Page 23: Installation Requirements

    Mechanical installation Installation requirements Installation requirements Check that the following conditions have been met: • The information on the drive unit's nameplate must match the voltage supply sys- tem. • The drive unit is undamaged (no damage caused by shipping or storage). •...

  • Page 24: Setting Up The Drive Unit

    Mechanical installation Setting up the drive unit Setting up the drive unit 4.4.1 Notes Pay attention to the following information when installing the drive unit: • Perform the steps described in chapter "Installation notes"  (→  2  22) before in- stalling the drive unit: •...
  • Page 25 Mechanical installation Setting up the drive unit 4.4.3 Electronics cover Installing the electronics cover Install the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty.
  • Page 26 Mechanical installation Setting up the drive unit Removing the electronics cover Remove the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. Undo the screws of the electronics cover. 3.
  • Page 27 Mechanical installation Setting up the drive unit 4.4.7 Pressure compensation on electronics (option /PE) Fitting the provided pressure compensation fitting (option/PE) For designs with an included pressure compensation fitting (option /PE), install the fit- ting depending on the mounting position used. The tightening torque is 4.0 Nm. Pressure compensation fitting installation positions The following table shows the installation location-dependent mounting positions of the pressure compensation fitting (option/PE):...

  • Page 28: Tightening Torques

    Mechanical installation Tightening torques Tightening torques ® 4.5.1 Examples of MOVIMOT advanced The following figure shows an example of the installation of the threaded blanking plugs, cable glands and electronics cover. The number and position of threaded blank- ing plugs and cable bushings depend on the ordered variant. 38411578379 Tighten the screws in diametrically opposite sequence with a tightening torque of 6.0 Nm (for size 1) or 9.5 Nm (for size 2).
  • Page 29 Mechanical installation Tightening torques 4.5.2 Tightening torques for cable glands Tighten cable glands optionally included delivery SEW‑EURODRIVE with the following torques: Screw fitting Part Contents Size Outer di- Tighten- number (pieces) ameter of cable torque (mm) (Nm) EMC cable glands 18204783 10 M16 ×...

  • Page 30: Electrical Installation

    Electrical installation Installation instructions Electrical installation Installation instructions 5.1.1 Permitted voltage systems Information on voltage supply sys- Information on permissibility tems TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Use is only permitted with electronics cover in non-grounded star point IT system design (...-513-..).
  • Page 31 Electrical installation Installation instructions 4. Screw the screw [1] with the insulating bushing [2] into the electronics cover. Tighten the screw with a tightening torque of 1.4 to 1.6 Nm. 9007233821379851 5. Place the electronics cover onto the connection box and fasten the electronics cover.
  • Page 32 Electrical installation Installation instructions 5.1.3 Permitted cable cross section of terminals Line terminals X1 Observe the permitted cable cross sections for installation: Line terminals X1 Without conductor end With conductor end sleeve sleeves (with or without plastic collar) Connection cross sec- 0.5 mm –...
  • Page 33 Electrical installation Installation instructions 5.1.4 Activating line terminals X1 Adhere to the following sequence when actuating the line terminals X1: 25649924107 5.1.5 Actuating line terminals X1a Adhere to the following sequence when actuating the line terminals X1a: 34682210443 5.1.6 Activating terminals X3 for the braking resistor Adhere to the following sequence when actuating the X3 terminals for the braking re- sistor: 25650172171...
  • Page 34 Electrical installation Installation instructions 5.1.7 Activating control terminals X9 Observe the following sequence when actuating the X9 control terminals: 30508870539 5.1.8 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1.
  • Page 35 Electrical installation Installation instructions 5.1.10 Notes on PE connection PE connection to devices with a lifting eye The handle is only used to transport the unit. The handle is not required for operation. 1. Remove the lifting eye. Store the lifting eye for future service work.  WARNING! Electric shock due to faulty PE connection.
  • Page 36 Electrical installation Installation instructions PE connection to devices with hoop guard The optional hoop guard is used to protect the connectors on the electronics cover. Do not remove the guard bracket. 1. Connect the PE cable to the guard bracket according to the following figure. 2.0 –...
  • Page 37 Electrical installation Installation instructions Leakage currents During normal operation, leakage currents ≥  3.5  mA may occur. In order to fulfill EN 61800-5-1, observe the following information: • The ground connection (PE) must be installed in such a way that it meets the re- quirements for systems with high leakage currents.
  • Page 38 Electrical installation Installation instructions • If safe protective separation is required, then this must be implemented outside the device at heights of 2000 m above sea level or greater (safe electrical separation as per EN 61800-5-1). • At installation altitudes between 2000  and  3800  m above sea level, measures must be taken that reduce the line side overvoltage from category III to category II for the entire system.
  • Page 39 Electrical installation Installation instructions Branch Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. WARNING - The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted.

  • Page 40: Terminal Assignment Of Movimot Advanced Dbc

    Electrical installation Terminal assignment of MOVIMOT® advanced DBC Terminal assignment of MOVIMOT® advanced ® Terminal assignment of MOVIMOT advanced DBC Attach units without a plug connector to the terminals as follows:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 41 Electrical installation Terminal assignment of MOVIMOT® advanced DBC 5.2.2 Connection box size 2 ® The following image shows the terminals of MOVIMOT advanced DBC, size 2: 11 12 13 14 15 16 21 22 23 24 25 26 11 12 13 34443087371 5.2.3 Assignment...
  • Page 42 Electrical installation Terminal assignment of MOVIMOT® advanced DBC Terminal No. Marking Function – – Protective earth connection – Braking resistor connection braking re- – Braking resistor connection sistor termi- nals yellow F_STO_P1 Input STO+ control termi- yellow F_STO_P1 Input STO+ nals (to loop through) –...
  • Page 43 Electrical installation Terminal assignment of MOVIMOT® advanced DBC The following figure shows the factory-installed jumpers at the X9 terminals: 11 12 13 14 15 16 21 22 23 24 25 26 29006177419 These jumpers are not present in the following designs: •...

  • Page 44: Movimot® Advanced Dbc Connection Diagram

    Electrical installation MOVIMOT® advanced DBC connection diagram MOVIMOT® advanced connection diagram ® MOVIMOT advanced DBC connection diagram The following figure shows the connections of the device: F11/F12/F13 F11/F12/F13 ® MOVIMOT® advanced DBC Line terminals Engineering Line terminals Load disconnector interface Braking resistor Control terminals Analog input...
  • Page 45 Electrical installation MOVIMOT® advanced DBC connection diagram ® Operating Instructions – MOVIMOT advanced DBC...

  • Page 46: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding Cable routing and cable shielding 5.4.1 Accessory bag with installation equipment (part number 18241395) INFORMATION For some installation variants, you do not need all the parts of the accessory kit. The delivery of each drive unit includes the following accessory bag with installation materials for cable shielding (exception: Does not apply when all possible connections were ordered in plug connector design): •...
  • Page 47 Electrical installation Cable routing and cable shielding 5.4.2 General installation options The following chapters show common examples and contain important notes on cable selection and cable routing. Assembly of installation materials The following image illustrates the assembly of the installation material: Size 2 Size 1 ®...
  • Page 48 Electrical installation Cable routing and cable shielding 5.4.3 Installation with separately routed binary signal cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting the cable, be mindful of the recommended connection cable in the product manual >...

  • Page 49: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 5.5.1 Cable shielding (alternative) As an alternative to using shield clamps for shielded cables (e.g. control cables, STO cables, power cables), you can use EMC cable glands, which are available as an op- tion, to connect the shield.

  • Page 50: Plug Connectors

    Electrical installation Plug connectors Plug connectors ® 5.6.1 Plug connector positions of the MOVIMOT advanced DBC drive unit size 1 The following figure shows possible plug connector positions: X5134 X1523 X4142 X5505 X2304 X5504 X4142 X1523 X5134 X5504 X5505 X2304 X2242 X1206 X5136...
  • Page 51 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • X1206 X1203_1 Black "AC 400 V connection" X, 2, or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" X, 2, or 3 •...
  • Page 52 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • Optional pres- [2] Optional connection for equipo- X or 2 sure compensa- tential bonding tion 1) Plug connector X1203_1 can also be ordered separately (i.e. without plug connector X1203_2). 2) Plug connector X1206 can also be ordered separately (i.e.
  • Page 53 Electrical installation Plug connectors ® 5.6.2 Plug connector positions of the MOVIMOT advanced DBC drive unit size 2 Cable entry M25 The following figure shows possible plug connector positions: X1206 X1203_2 X1203_1 X1217 X1207 X5136 X1206 X1203_1 X1203_2 X1207 X1217 X5136 X1203_2 X1203_1...
  • Page 54 Electrical installation Plug connectors Plug connectors Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black "AC 400 V connection" X, 2 or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" X, 2 or 3 •...
  • Page 55 Electrical installation Plug connectors Cable entry M16 The following figure shows possible plug connector positions: X2304 X1523 X4142 X5505 X5504 X5504 X5505 X4142 X1523 X2304 X5504 X5505 X2304 X4142 18014432968791819 Plug connector Not together at a position with the Designation Coding ring/ Function Position...
  • Page 56 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position connector socket: color • Optional pres- [2] Optional connection for equipo- X or 2 sure compensa- tential bonding tion 1) Plug connectors X5504 and X5505 can only be ordered together. 5.6.3 Plug connector positions at the DBC..

  • Page 57: Pc Connection

    Electrical installation PC connection 5.6.4 STO jumper plug (three-pin) WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Only use the jumper plug if the device is not used to fulfill any safety function. WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug.

  • Page 58: Startup

    Startup Startup notes Startup Startup notes Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.

  • Page 59: Startup Requirements

    Startup Startup requirements ® ð Disable the function using the parameter Release brake/deactivate DynaStop with FCB01 – Enable = "0" (Path: Functions > Drive functions > FCB01 Output stage inhibit). ® 3. In the MOVISUITE engineering software, configure the parameters according to the lifting application requirements and its safety assessment.

  • Page 60: Parameterization Mode

    Startup Parameterization mode Parameterization mode The following parameterization modes are available to perform the device startup: Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...

  • Page 61: Control Elements

    Startup Control elements Control elements 6.4.1 Overview of control elements The following figure gives an overview of the control elements at the electronics cover. Size 1 S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2...
  • Page 62 Startup Control elements 6.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 63 Startup Control elements The following figure shows how to scale the speed setpoint f2 using potentiometer f2: Speed setpoint f2 Application limit positive/negative 9 10 Potentiometer setting 27021627046265227 Depending on the selected direction of rotation, the parameter Application limit positive or the parameter Application limit negative are used to scale the speed setpoint f2.

  • Page 64: Dip Switches

    Startup DIP switches DIP switches 6.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to property. • Set the DIP switches only using suitable tools, such as a slotted screwdriver with a blade width of ≤ 3 mm. •...
  • Page 65 Startup DIP switches DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch Meaning Direction of Release brake/ Speed moni- Reserved rotation re- deactivate toring deacti- ® versal DynaStop vation with FCB01 – enable Speed monitor- Speed moni- toring 1) The factory settings are shown in boldface.
  • Page 66 Startup DIP switches 6.5.2 Description of the DIP switches DIP switch S1/1: Reversing the direction of rotation INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train  1 > Controller > Direction of rotation reversal. If both set- tings are active, the speed setpoint is not inverted (logical XOR).
  • Page 67 Startup DIP switches DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...

  • Page 68: Startup Procedure

    Startup Startup procedure Startup procedure 6.6.1 Startup in Easy mode In Easy mode (delivery state), startup is performed without a PC or keypad. The device functions are predefined in Easy mode. The setpoint is only set using mechanical setting elements (potentiometer, DIP switch).

  • Page 69: Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad Advanced • FCB 01 Output stage inhibit drive functions • FCB 02 Stop default • FCB 26 Stop at user limit • Limit values 1 Monitoring functions • Control functions 1 • Energy-saving function Information on the Device data is available via the project node.

  • Page 70: Configuring The Digital Inputs/Outputs

    Startup Configuring the digital inputs/outputs Configuring the digital inputs/outputs Easy mode (deliv- In Easy mode, the following configuration of the digital inputs is active: ery state) Digital inputs Function Setting (Configuration of the digital inputs) (CW/CCW/setpoint changeover) • DI01 Fixed setpoints, positive rotation direc- tion •...

  • Page 71: Configuring The Drive Behavior At Standstill (Fcb 02, Fcb 13, Fcb 14)

    Startup Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) Additional Setpoint scaling on the operating modes: operating modes • "Unipolar/fixed setpoint" • "Bipolar/fixed setpoint" • "Fixed setpoint + analog setpoint" • "Fixed setpoint × analog setpoint" INFORMATION In these operating modes, the setpoint scaling is only possible in Expert mode and with a free configuration of the digital inputs (configuration of the digital inputs = "0").

  • Page 72: Operation

    Operation Switch disconnector Operation Switch disconnector NOTICE Increased wear of the switch contacts. Destruction of the switch contacts. • Do not operate the switch disconnector under load. The switch disconnector of the device serves to interrupt the voltage supply of the electronics cover.

  • Page 73: Binary Controller

    Operation Binary controller Binary controller The behavior of the drive unit depends on the following factors: • Selected configuration of the digital inputs. • Status of digital inputs. The following table describes the control functions in conjunction with the predefined configurations of the digital inputs.

  • Page 74: Drive Unit Behavior In Case Of A Voltage Failure

    Operation Drive unit behavior in case of a voltage failure No. Configuration of the digital inputs Description Motor potentiometer CCW • Negative direction of rotation (coun- terclockwise rotation) • Speed setpoint via the motor poten- tiometer function • Fault reset Fixed setpoint processing mode: •...

  • Page 75: Service

    Service Failures of the mechanical drive Service NOTICE Improper work on the drive units can result in damage. Damage to property. • Make sure that the drives from SEW‑EURODRIVE are repaired by qualified per- sonnel only. • Consult SEW‑EURODRIVE SERVICE. Failures of the mechanical drive Follow the information in the "DR..71-315, DRN63-315, DR2..56-80 AC motors"...
  • Page 76 Service Failures of the mechanical drive 8.1.2 Brake malfunctions The following table shows fault diagnostics options for malfunctions of the brake: Fault Possible cause Measure • Contact SEW‑EURODRIVE Brake does not re- Electronics cover defec- Service lease tive • Replace electronics cover Max.

  • Page 77: Resetting Fault Messages

    Service Resetting fault messages Resetting fault messages WARNING Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: • Switch the supply system off and on again. •...
  • Page 78 Service Description of status and operating displays 8.3.2 General LEDs "DRIVE" status LED The following table describes the display functions of the "DRIVE" LED: Operating status/ Meaning Measure Fault Subfault code code – Not ready for opera- Line voltage absent. Power on the line tion voltage.
  • Page 79 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Green/red Ready A displaying fault is present. Refer to chapter "Fault description” in Flashing with The output stage is enabled. the product manual changing colors, The motor is in operation.
  • Page 80 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Ground fault Refer to chapter "Fault description” in Flashing, 1 Hz Brake chopper fault the product manual Line fault for possible mea- sures. DC link fault 1, 2, 3 Speed monitoring fault 1, 2, 5, 6,...
  • Page 81 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Steady light Brake chopper fault Service. DC link fault 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault...

  • Page 82: Device Replacement

    INFORMATION When activating the delivery state of devices with the option /P (customer-specific pa- rameter set), parameter settings are implemented that deviate from the default deliv- ery state set by SEW-EURODRIVE. 8.4.2 Replacing the electronics cover Replace the electronics cover as follows: 1.
  • Page 83 Service Device replacement 8.4.3 Replacing the memory module Replace the memory module as follows: 1. Consider the safety notes in chapter "Creating a safe working environ- ment" (→ 2 9). ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected.
  • Page 84 Service Device replacement 8.4.4 Replacing the drive unit Replace the drive unit as follows: 1. Consider the safety notes in chapter: "Creating a safe working environ- ment" (→ 2 9). 2. Install the lifting eyes to the drive unit, see chapter "Service" > "Device replace- ment"...

  • Page 85: Shutdown

    Service Shutdown 8.4.5 Installing the lifting eye for motors without gear units Install the lifting eye as follows: 1. Remove the PE connection cable. 2. Install the lifting eye for transportation as depicted in the following image: 2.0 – 2.4 Nm 9007231640809611 Shutdown WARNING...

  • Page 86: Waste Disposal

    Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 87: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance intervals Inspection and maintenance Inspection and maintenance intervals The following table shows the inspection intervals: Time interval What to do? Who is permitted to perform the work? When the electronics When the electronics cover is Specialists at cus- cover is opened after an opened after an operating period of...

  • Page 88: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work Inspection and maintenance work 9.2.1 Preliminary work regarding inspection and maintenance Please carry out the following steps before all inspection and maintenance work:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 89 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 1 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 90 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Damage to property. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 91 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and electronics cover. 9007228456900619 6.
  • Page 92 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the unit using the corresponding, applicable operating instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 6.0 Nm.
  • Page 93 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 2 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 94 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Damage to property. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 95 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and electronics cover. 34406743819 6.
  • Page 96 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the unit using the corresponding, applicable operating instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 9.5 Nm.
  • Page 100 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...