SEW-Eurodrive MOVITRANS Operating Instructions Manual
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SEW-Eurodrive MOVITRANS Operating Instructions Manual

SEW-Eurodrive MOVITRANS Operating Instructions Manual

Transmission paths with tls10k line cable (wedge-shaped cable) and tdm90e and thm10e flat pick-ups
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*31969763_0724*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Contactless Energy Transfer System
®
MOVITRANS
line Transmission Paths with TLS10K Line
Cable (Wedge-Shaped Cable) and TDM90E and THM10E
Flat Pick-Ups
Installation in the Floor or with TIS30A Installation Plates
Edition 07/2024
31969763/EN

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Summary of Contents for SEW-Eurodrive MOVITRANS

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Contactless Energy Transfer System ® MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups Installation in the Floor or with TIS30A Installation Plates...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    4.3.2 Potting TLS10K line cable ................  36 4.3.3 Installing the TLS10K line cable on the floor with TIS30A installation plates ........................  43 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 4 Technical data .........................  57 Markings ........................ 57 TLS10K line cable...................... 58 TIS30A installation plates ..................... 59 8.3.1 Installation plate packages ................  60 Contacting SEW-EURODRIVE....................  62 Index ............................  63 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 5: General Information

    Possible damage to property Damage to the product or its envi- ronment INFORMATION Useful information or tip: Simplifies handling of the product. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 6: Structure Of Section-Related Safety Notes

    Product names and trademarks The product names mentioned in this documentation are trademarks or registered trademarks of the respective titleholders. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 7: Copyright Notice

    ©  2024  SEW‑EURODRIVE. All rights reserved. Copyright law prohibits the unautho- rized reproduction, modification, distribution and use of this document – in whole or in part. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 8: Safety Notes

    Observe the applicable safety regulations and leg- islation governing technical work equipment and accident prevention regulations. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 9: Target Group

    These instructions must enable the persons to carry out the required activities and work steps safely and in accordance with regulations. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 10: Designated Use

    2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.

  • Page 11: Protective Separation

    For more information on electromagnetic ® fields, refer to the manual "MOVITRANS Protective Measures and Planning Informa- tion for Systems".

  • Page 12: Device Structure

    For production reasons, SEW‑EURODRIVE divides the TLS10K003-03-1 line cable into partial lengths. The available minimum length is 50 m. 3.1.3 Device overview 9007240624542859 TLS10K line cable (wedge-shaped cable) ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 13: Accessories

    12 x reduction adapters M32 x 1.5 to M25 x 1.5 28313143 For connecting the TLS10K line cable to a TCS compensa- tion box. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 14: Tis30A Installation Components - Installation Plates

    RA10 Edge installation plate, corner (without groove and tongue) 452 x 452 mm x 4 - 15 mm RA11 Edge installation plate, corner (without groove and tongue) 452 x 145 mm x 4 - 15 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 15 Alignment X = installation direction universal, U = milled on floor side, 1 = 10 × 28 mm (for invisible supply line to field plate) Design: Standard Long Extra long ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 16: Scope Of Delivery

    Can only be Square installation plate, extension of ordered in the supply cable (in B-direction) installation plate TIS30A-QA01-B1B-0 package 452 x 452 x 15 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 17 Square installation plate, straight (instal- lation plate with shield surface, for instal- lation via expansion joints or metal pro- files) TIS30A-QA07-A1A-0 452 x 452 x 15 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 18 Edge installation plate, straight (tongue at click side) TIS30A-RA07-X00-0 452 x 452 x 4 - 15 mm 25690205 Edge installation plate, straight (groove at click side) TIS30A-RA08-X00-0 452 x 452 x 4 - 15 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 19 26089777 Narrow installation plate, straight track TIS30A-SB01-A1A-0 400 × 180 × 15 mm 26089769 Narrow installation plate, track end (line cable reversal point) TIS30A-SB02-A1A-0 200 × 180 × 15 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 20 Package 3 32646170379 Package part number Designation 28276582 Installation plate TIS30A-QA01-B1B-0-Pack03 Package 4 18014431157806347 Part number Designation 28276590 Installation plate TIS30A-QA0X-A1A-0-Pack04 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 21 32649128203 Package part number Designation 28276655 Installation plate TIS30A-RA1X-X00-0-Pack10 Package 11 32649131787 Package part number Designation 28276663 Installation plate TIS30A-RA2X-X00-0-Pack11 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 22: Device Overview

    [05] Edge installation plate corner (groove at click side) TIS30A-RA05-X00-0 [06] Edge installation plate corner (groove at click side) TIS30A-RA06-X00-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 23 [11] Edge installation plate corner (without groove and tongue) TIS30A-RA11-X00-0 [12] Edge installation plate corner (without groove and tongue) TIS30A-RA12-X00-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 24 [09] Edge installation plate corner (without groove and tongue) TIS30A-RA09-X00-0 [10] Edge installation plate corner (without groove and tongue) TIS30A-RA10-X00-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 25 Narrow installation plate, supply cable at the start of the track on both sides TIS30A-SB14-A1A-0 [18] Narrow installation plate, supply cable at the start of the track 90° right TIS30A-SB16-B1A-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 26: Functional Principle

    The TLS10K line cable is routed within the provided groove cuttings of the square installation plates. The following figure shows a possible energy transmis- sion path with installation plates. 32649357707 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 27: Accessories

    3M), roller length 33 m. For bonding the edge installation plates. Closing plug for narrow installation plates 25679929 For closing the mounting bores. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 28: Mechanical Installation

    4.1.1 Hysteresis losses ® There are hysteresis losses with the MOVITRANS inductive energy transfer system. The pick-ups and line cables are optimized with regard to their losses. Losses through additional ferromagnetic or conductive material impair efficiency and can cause imper- missible warming.
  • Page 29 Installation with potting Groove depth: a = 16.5 mm Minimum clearance: • b = 60 mm at 50 kHz • b = 80 mm at 25 kHz ~ a + b ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 30 SEW‑EURODRIVE also offers floor analyses. A floor analysis can be used to determ- ine the influence of the floor construction on the inductive energy transfer. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 31: Laying The Line Cable As A Supply Cable

    Large distances between the line cables increase the inductance and thus the reactive power that needs to be compensated. 1) The load cables permitted by SEW-EURODRIVE are excepted from this rule. Load cables are shielded and used exclusively as a low-inductance supply line.

  • Page 32: Installing Tls10K Line Cable

    The 3 installation types are described in detail below. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 33: Open Installation Of The The Tls10K Line Cable

    With open installation, the transmission path can be composed of the following track elements: Straights • Distance go-and-return line of the line ±2.5  cable: 140  ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 34 2. Then use a core hole drill with suction to set a circular groove at all reversal points and branches. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 35 After bonding, the line cable can be pulled out of the floor by hand with little effort. Be- fore reinstalling, the groove must be cleaned and removed from adhesive residues. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 36: Potting Tls10K Line Cable

    • Distance go-and-return Straights line of the line cable: ±2.5  140  • Recommended radius for Curves the curve: ≥ 500 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 37 ±2.5  straight area: 140  • Design of circular grooves: – Outer diameter: 145 mm – Inner diameter: 133 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 38 Information: With inductive track guidance, the tracks must cross as perpendicular as possible. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 39 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 40 Distance go-and-return line of the line cable: ±2.5  140  • Recommended radius for the curve: ≥ 500 mm • Break away the corner ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 41 7. If necessary, you can then grind and polish the floor surface at ground level. Make sure that the line cables are still completely covered by the potting compound after grinding and polishing. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 42 If necessary, you must reduce the ground clearance of the pick-up. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 43 Observe the installation direction [A] and [B]. The principle of "tongue ahead" ap- plies here. 9007232479571979 Origin Direction of installation "tongue ahead" A Direction of installation "tongue ahead" B ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 44 Appropriate clos- ing plugs are available as accessories for closing the mounting bores, see chapter "Available accessories" (→ 2 27). ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 45 Special cable glands with suitable sealing inserts are available as accessories for in- serting the line cable into devices, see chapter "Available accessories" (→ 2 13). ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 46: Mechanical Load Capacity

    • When installing with TIS30A installation plates, observe the information on the me- chanical load capacity in chapter "Technical data" (→ 2 57). ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 47: Electrical Installation

    Vise and 2 wooden boards for clamping the cable lugs Gas torch, alternatively hatchet-type soldering iron Hot air gun Work gloves [10] Stripping pliers ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 48: Cable Type

    3. Mark the length that you want to strip. 39660855435 4. Remove the insulation. SEW‑EURODRIVE recommends special stripping pliers for this purpose, see chapter "Available accessories" (→ 2 13). 39660857867 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 49 2. Hold the stripped cable end in the soldering pot until the insulation of the individual wires loosens and floats up in the soldering pot. 39660862731 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 50 9. To ensure that the contact surfaces of the cable lug lie flat on the connection sur- face after assembly, clean the contact surfaces of the cable lug from paint and tin residues. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 51 8. Clean the contact surfaces of the cable lug from paint and tin residues so that it rests on the connection surface according to the assembly plan. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 52: Connecting The Tls10K Line Cable

    TES31A decentralized supply unit, refer to the respective operating instruc- tions: ® – "MOVITRANS TCS31A Compensation Box" operating instructions ® – "MOVITRANS line TES31A Decentralized Supply Unit" operating instructions ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 53: Startup

    3. Check the transmission path again until the line cable is firmly seated in the grooves on the entire track and does not protrude anywhere. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 54: Information On Startup

    50699968139 Track width of the automated guided vehicle system Minimum distance between drive wheel/swivel caster and line cable b =  ≥ 30 mm ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 55: Service

    Remove any foreign objects immediately from the line cable. Metallic foreign objects are hot. To avoid burns, use a suitable tool. Remove spilled substances from the line cable. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 56: Waste Disposal

    For further information, contact the responsible SEW‑EURODRIVE branch or an au- thorized partner of SEW‑EURODRIVE. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 57: Technical Data

    UK declaration of incorporation). The UL and cUL mark indicates UL approval. cUL is equally eligible for approval by the CSA. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 58: Tls10K Line Cable

    S1 (continuous duty) Drive-over capability Load class 2 Insulation/sheathing material Thermoplastic/polyurethane Input data Nominal voltage AC 1000 V Input current 60 A Input frequency 25 kHz/50 kHz ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 59: Tis30A Installation Plates

    1) The material complies with RoHS directives RoHS 3 - RL2015/863 and Directive 1907/2006 REACH as well as GADSL version 2019 and is free of DEHP, PAH, DBDE and PBDE. ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 60: Installation Plate Packages

    A1A-0-Pack04 1 × TIS30A- QA04-A1A-0 1 × TIS30A- QA02-A1A-0 28276620 2 × TIS30A- RA03-X00-0 2 × TIS30A- Installation RA04-X00-0 plate package 4.1 kg TIS30A-RA0X- 2 × TIS30A- X00-0-Pack07 RA05-X00-0 2 × TIS30A- RA06-X00-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 61 RA12-X00-0 Installation plate package 1.3 kg TIS30A-RA1X- 2 × TIS30A- X00-0-Pack10 RA11-X00-0 28276663 4 × TIS30A- RA10-X00-0 Installation plate package 8.0 kg TIS30A-RA2X- 4 × TIS30A- X00-0-Pack11 RA09-X00-0 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 62: Contacting Sew-Eurodrive

    You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...

  • Page 63: Index

    Rights to claim under limited warranty .... 6 Hazard symbols Safety notes Meaning............ 6 Designated use.......... 10 Designation in the documentation .... 5 Electromagnetic fields........ 11 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 64 Signal words in safety notes........ 5 Use .............. 10 Startup Safety notes ...........  11 Warning notes Structure of the embedded safety notes... 6 Target group ............ 9 ® Operating Instructions – MOVITRANS line Transmission Paths with TLS10K Line Cable (Wedge-Shaped Cable) and TDM90E and THM10E Flat Pick-Ups...
  • Page 68 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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