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Assembly and operating instructions
DULCO
flex DFAa
®
Peristaltic Pump
EN
A0380
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 986229
Original Operating Instructions (2006/42/EC)
BA DX 019 12/15 EN
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Summary of Contents for ProMinent DULCO flex DFAa
- Page 1 Assembly and operating instructions DULCO flex DFAa ® Peristaltic Pump A0380 Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. Part no.
- Page 2 Supplemental instructions General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.
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Page 3: Table Of Contents
Table of contents Table of contents Product identification............. 4 1.1 Identity Code for DULCO flex DFAa 003..... 4 ® 1.2 Identity Code for DULCO ® flex DFAa 008..... 6 Safety and Responsibility............8 2.1 Explanation of the safety information......8 2.2 Intended Use.............. -
Page 4: Product Identification
Product identification Product identification 1.1 Identity Code for DULCO ® flex DFAa 003 Identity code DFAa DULCO flex DFAa 003 ® Type 003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm,1.66 ml/revolution Power end/drive Pump without power end/drive Reduction gear system / 3 x 230 / 400 VAC A10 0.12 kW, 14 rpm, 1.4 l/h, 2 bar A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar... - Page 5 Product identification Identity code Double head version Approvals CE mark...
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Page 6: Identity Code For Dulco ® Flex Dfaa 008
Product identification 1.2 Identity Code for DULCO ® flex DFAa 008 Identity code DFAa DULCO ® flex DFAa 008 Type 008 DFAa 008, with 8 mm hose, wall thickness 2.4 mm,10 ml/revolution Power end/drive Pump without power end/drive Reduction gear system / 3 x 230 / 400 VAC B10 0.12 kW, 14 rpm, 8.4 l/h, 2 bar B11 0.12 kW, 35 rpm, 21 l/h, 2 bar B12 0.12 kW, 70 rpm, 42 l/h, 2 bar... - Page 7 Product identification Identity code Double head version Approvals CE mark...
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Page 8: Safety And Responsibility
Safety and Responsibility Safety and Responsibility The pump is intended for pumping pasty, viscose, abrasive, shear- sensitive and/or gaseous media or media containing solids. 2.1 Explanation of the safety information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed safety information and are provided as clear step-by- step instructions. -
Page 9: Intended Use
Safety and Responsibility NOTICE! Nature and source of the danger Damage to the product or its surroundings Measure to be taken to avoid this danger Note! – Denotes a possibly damaging situation. If this is disregarded, the product or an object in its vicinity could be damaged. -
Page 10: Users' Qualifications
Customer Service depart‐ Customer Service department refers to service technicians, who have ment received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well... -
Page 11: Dulcoflex General Safety Information
Safety and Responsibility 2.4 Dulcoflex general safety information WARNING! Live parts Possible consequence: Fatal or very serious injuries – Isolate damaged or faulty pumps or pumps that have been tampered with from the mains power supply to de-energise them WARNING! Hazardous media / contamination of persons and equipment Possible consequence: Fatal or very serious injuries. - Page 12 Safety and Responsibility Operation in the open air and outdoors Take suitable measures to protect the device from – ambient influences when operating outside such UV radiation – Humidity – frost etc., see Ä ‘Ambient conditions’ – on page 27...
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Page 13: Transport And Storage
Transport and Storage Transport and Storage User qualification, transport and storage: trained user, see Ä Chapter 2.3 ‘Users' qualifications’ on page 10 WARNING! Material safety data sheet Possible consequence: Fatal or very serious injuries Always refer to the relevant material safety data sheet for the medium when carrying out any work that involves contact with the medium being pumped. -
Page 14: Functional Description
Functional description Functional description Brief functional description The package contents supplied with the DULCO flex DFAa is ® selectable via the identcode. The DULCO flex DFAa is a displacement pump. The feed chem‐ ® ical is transported by the rotor squeezing the hose in the direction of flow. -
Page 15: Overview Of The Device
Functional description 4.2 Overview of the device Fig. 1: Diagram of functional principle 1. Housing 3. Rotor 2. Hose 4. Rollers... -
Page 16: Assembly
Assembly Assembly User qualification, installation: trained qualified personnel, see Ä Chapter 2.3 ‘Users' qualifications’ on page 10 User qualification, electrical installation: Electrical technician, Ä Chapter 2.3 ‘Users' qualifications’ on page 10 CAUTION! Possible consequence: Slight or minor injuries. Mate‐ rial damage. Carry out assembly work before commencing the elec‐... -
Page 17: Commissioning
Commissioning Commissioning Ä Chapter User qualification, commissioning: trained user, see 2.3 ‘Users' qualifications’ on page 10 6.1 Testing prior to commissioning the pump The following tests are to be carried out: Ensure that the pump has not been damaged during transpor‐ tation or storage. -
Page 18: Operation Of The Peristaltic Pump
Operation of the peristaltic pump Operation of the peristaltic pump User qualification, operation: instructed persons, see Ä Chapter 2.3 ‘Users' qualifications’ on page 10 The peristaltic pump is to be fully integrated into the customer's designated plant and is then controlled by this plant. It is not pos‐ sible to operate the pump directly. -
Page 19: Maintenance
Maintenance Maintenance User qualification, maintenance: instructed personnel, see Ä Chapter 2.3 ‘Users' qualifications’ on page 10 Ä Chapter 2.3 User qualification, repair: trained user, see ‘Users' qualifications’ on page 10 8.1 Maintenance CAUTION! Disconnect the pump from the mains/power supply Possible consequence: Personal injury Only carry out work on the pump after it has previously been switched off and disconnected from the mains/... - Page 20 Maintenance Open all valves...
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Page 21: Troubleshooting
Troubleshooting Troubleshooting Problem Possible cause Solution Increased pump temperature Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Insufficient or poor suction condi‐ Check suction line for blockages tions Pump speed too high Reduce pump speed Reduced flow or pressure Valves on discharge and or suc‐... - Page 22 Troubleshooting Problem Possible cause Solution Check voltage. Start occurs at minimum 10 Hz Blockage in the pump Check if the suction or discharge side is blocked. Rectify blockage...
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Page 23: Disposal Of Used Parts
Note the national regulations and legal standards that currently apply in your country Remove and dispose of the pump hose on site before returning the pump to ProMinent Dosiertechnik GmbH, Heidelberg/Germany. ProMinent GmbH, Heidelberg//Germany will take back clean used parts. -
Page 24: Spare Parts
Spare parts Spare parts A0511 Fig. 2: Exploded view of spare parts for DFAa 003/008 DFAa 003 see Fig. 2 Item Description Quantity Reference Part number Pump housing mount 115.00.01 Pump housing 115.00.02 Rotor with stainless steel shaft 115.00.04 Roller for pump hose with 2.4 mm wall 115.00.05 thickness / Plastic A Shaft for roller... - Page 25 Spare parts DFAa 003 see Fig. 2 Item Description Quantity Reference Part number Stainless steel pump hose thrust piece 115.00.18 Front cover bar, stainless steel 115.00.20 Adjustment screw, stainless steel 115.00.22 Adjustment screw grip, plastic 115.00.23 Coil spring 115.00.24 Safety collar adjustment screw 115.00.25 Threaded insert, stainless steel 115.00.27...
- Page 26 Spare parts DFAa 008 see Fig. 2 Item Description Quantity Reference Part number Pump hose, silicone 1037146 1037147 Pump hose, Norprene ® A-60-G 1037148 Pump hose, Norprene ® A-60-F 1037149 Pump hose Solva ® Lubricant Item Description Quantity Reference Part number 0.5 kg silicone grease 1037255 1.0 kg silicone grease...
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Page 27: Dfaa Technical Data
DFAa Technical Data DFAa Technical Data Type Feed rate P max. Rollers/ Hose Solids Weight DFAa in ml/revolu‐ in bar Shoes interior max. without tion power end/ ⌀ in mm ⌀ in mm drive in kg 1.66 Rollers Rollers 12.1 Technical Data Ambient conditions Pump with drive unit:... -
Page 28: Performance Curves
DFAa Technical Data 12.2 Performance curves A0510 Fig. 3: DFAa 003 (3.2 mm) / DFAa 008 (8.0 mm) -
Page 29: Dimensions Dfaa 003/008
DFAa Technical Data 12.3 Dimensions DFAa 003/008 A0512 Fig. 4: Dimensions DFAa 003/008 A 180 mm E 36 mm B 200 mm G 47 mm C 36 mm H 76 mm D 95 mm ‘F’ in mm Drive Position A10/B10 A11/B11 A12/B12 A13/B13... -
Page 30: Ec Declaration Of Conformity For Machinery
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, hereby declare that the product specified in the following, complies... -
Page 31: Index
Index Index Live parts ......11 Action, step by step ......2 Air humidity . - Page 32 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 986229, 3, en_GB © 2015...
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