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Siemens SINAMICS G130 Operating Instructions Manual

Dv/dt filter compact plus voltage peak limiter
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SINAMICS G130
dV/dt filter compact plus Voltage Peak Limiter
Operating instructions · 03/2011
SINAMICS
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  Summary of Contents for Siemens SINAMICS G130

  • Page 1 SINAMICS G130 dV/dt filter compact plus Voltage Peak Limiter Operating instructions · 03/2011 SINAMICS...
  • Page 3 Voltage Peak Safety information Limiter ___________________ General ___________________ Mechanical installation SINAMICS ___________________ Electrical installation SINAMICS G130 ___________________ dV/dt filter compact plus Voltage Maintenance and servicing Peak Limiter ___________________ Technical specifications Operating Instructions Control version V4.4 03/2011...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Table of contents Safety information............................5 Warnings ............................5 Safety and application instructions ....................6 Components that can be destroyed by electrostatic discharge (ESD) ..........7 General..............................9 Mechanical installation..........................15 Electrical installation ..........................21 Maintenance and servicing ........................29 Technical specifications........................... 31 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 6 Table of contents dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 7: Safety Information

    Safety information Warnings WARNING Hazardous voltages are present when electrical equipment is in operation. Severe personal injury or substantial material damage may result if these warnings are not observed. Only qualified personnel are permitted to work on or around the equipment. This personnel must be thoroughly familiar with all the warnings and maintenance procedures described in these operating instructions.
  • Page 8: Safety And Application Instructions

    The operating manual and machine documentation are written in different languages as specified in the delivery contracts. Note We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning and maintenance work. dV/dt filter compact plus Voltage Peak Limiter...
  • Page 9: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) Components that can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: ...
  • Page 10 Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 11: General

    General Description The dV/dt filter compact plus Voltage Peak Limiter comprises two components: the dV/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link. The dV/dt filter compact plus Voltage Peak Limiter is designed for use with motors for which the voltage strength of the insulation system is unknown or insufficient.
  • Page 12 General Assignment of dV/dt filter compact plus Voltage Peak Limiter and Power Module Table 2- 1 Assignment of dV/dt filter compact plus Voltage Peak Limiter and Power Module Power Module Type rating of the Power Module suitable dV/dt filter compact plus Voltage Peak Limiter Line voltage 380 –...
  • Page 13 The surface temperature of the dV/dt filters may exceed 80 °C. WARNING When a dV/dt filter compact plus Voltage Peak Limiter is used with SINAMICS G130, the pulse frequency of the Power Module must not exceed 2.5 kHz/4 kHz. Setting a higher pulse frequency can lead to destruction of the dV/dt filter.
  • Page 14 General CAUTION If a dV/dt filter compact plus Voltage Peak Limiter is connected to the Power Module, it is essential that it is activated during commissioning (p0230 = 2). CAUTION The maximum permissible output frequency when using dV/dt filters compact plus Voltage Peak Limiter is 150 Hz.
  • Page 15 General Table 2- 3 Max. pulse frequency when a dV/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse frequency of 1.25 kHz Order no. of the Unit rating Output current for a Max. pulse frequency when a dV/dt filter Power Module [kW] pulse frequency of 1.25 kHz [A]...
  • Page 16 General dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 17: Mechanical Installation

    Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 1 Figure 3-1 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 1 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 18 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 2 Figure 3-2 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 2 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 19 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 3 Figure 3-3 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 3 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 20 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 4 Figure 3-4 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: dV/dt reactor dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 21 Mechanical installation Figure 3-5 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: Voltage Peak Limiter dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 22 Mechanical installation Table 3- 1 Assignment of the dV/dt filter compact plus Voltage Peak Limiter to the dimension drawings dV/dt filter compact plus Voltage Peak Limiter Dimension drawing type Line voltage 380 V – 480 V 3 AC 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0 Type 2 6SL3000-2DE38-4EA0...
  • Page 23: Electrical Installation

    Electrical installation Important safety precautions WARNING The devices are operated with high voltages. All connection procedures must be carried out when the cabinet is de-energized. All work on the device must be carried out by trained personnel only. Non-observance of these warning notices can result in death, severe personal injury or substantial property damage.
  • Page 24 Electrical installation Interface overview Figure 4-1 Interface overview dV/dt filter compact plus Voltage Peak Limiter, type 1 Figure 4-2 Interface overview dV/dt filter compact plus Voltage Peak Limiter, type 2 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 25 Electrical installation Figure 4-3 Interface overview dV/dt filter compact plus Voltage Peak Limiter, type 3 Figure 4-4 Interface overview dV/dt filter compact plus Voltage Peak Limiter - dV/dt reactor Type 4 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 26 Electrical installation Figure 4-5 Interface overview dV/dt filter compact plus Voltage Peak Limiter - Voltage Peak Limiter, Type 4 Connection When connecting the dV/dt filter compact plus Voltage Peak Limiter, you must take into account the following conditions to ensure that it functions correctly: ●...
  • Page 27 Electrical installation Connection overview Connecting the dV/dt filter compact plus Voltage Peak Limiter - integrated unit Figure 4-6 Connecting the dV/dt filter compact plus Voltage Peak Limiter - separate components dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 28 Electrical installation Cable cross-sections In a dV/dt filter with separate Voltage Peak Limiter (Type 4), the connections between dV/dt reactor and Voltage Peak Limiter are already installed on the Voltage Peak Limiter. Table 4- 1 Cable cross-sections for connections between a dV/dt filter and Power Module dV/dt filter compact plus Voltage Peak Limiter Cross-section [mm²]...
  • Page 29 Electrical installation WARNING The connections on the dV/dt filter compact have not been designed for the direct mechanical connection of the motor cables. The customer must take steps to ensure that the mechanical load exerted by the connected cables does not deform these connections. DANGER dV/dt filters plus Voltage Peak Limiter discharge a high leakage current to the protective ground conductor.
  • Page 30 Electrical installation dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 31: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing are not carried out for the compelte units (dV/dt filter compact plus Voltage Peak Limiter) and subcomponents (dV/dt reactor, Voltage Peak Limiter). In the case of an error, full replacement is necessary. dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 32 Maintenance and servicing dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 33: Technical Specifications

    Technical specifications General technical data Table 6- 1 General technical data Output frequency 0 ... 150 Hz Product standard EN 61800-5-1 Ambient conditions Storage Transport Operation Ambient temperature -25 ... +70 °C -25 ... +70 °C 0 ... +50 °C 95 % 95 % Relative air humidity...
  • Page 34 Technical specifications Detailed technical specifications Table 6- 2 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 1 Order number 6SL3000- 2DE32-6EA0 2DE35-0EA0 2DE38-4EA0 Suitable for Power Module 6SL3310- 1GE32-1AAx (110 kW) 1GE33-1AAx (160 kW) 1GE36-1AAx (315 kW) (unit rating)
  • Page 35 Technical specifications Table 6- 3 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 2 Order number 6SL3000- 2DE41-4EA0 Suitable for Power Module 6SL3310- 1GE41-0AAx (560 kW) (unit rating) 1405 thmax Degree of protection IP00...
  • Page 36 Technical specifications Table 6- 4 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 500 V – 600 V 3 AC, part 1 Order number 6SL3000- 2DG32-2EA0 2DG33-3EA0 2DG34-1EA0 Suitable for Power Module 6SL3310- 1GF31-8AAx (110 kW) 1GF32-6AAx (160 kW) 1GF34-1AAx (250 kW) (unit rating) 1GF32-2AAx (132 kW)
  • Page 37 Technical specifications Table 6- 6 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 500 V – 600 V 3 AC, part 3 Order number 6SL3000- 2DG38-1EA0 Suitable for Power Module 6SL3310- 1GF37-4AAx (500 kW) (unit rating) 1GF38-1AAx (560 kW) thmax Degree of protection IP00...
  • Page 38 Technical specifications Table 6- 7 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 660 V – 690 V 3 AC, part 1 Order number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2AA0 Suitable for Power Module 6SL3310- 1GH28-5AAx (75 kW) 1GH31-2AAx (110 kW) 1GH31-8AAx (160 kW) (unit rating) 1GH31-0AAx (90 kW)
  • Page 39 Technical specifications Table 6- 9 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 660 V – 690 V 3 AC, part 3 Order number 6SL3000- 2DG38-1EA0 Suitable for Power Module 6SL3310- 1GH37-4AAx (710 kW) (unit rating) 1GH37-4AAx (800 kW) thmax Degree of protection IP00...
  • Page 40 Technical specifications dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 03/2011, A5E02590131A...
  • Page 42 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2011 Drive Technologies Large Drives Postfach 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...