System - Club Car Villager 2001 Owner's Manual

NOTE
• IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEVERE OPERATING
CONDITIONS, THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED
MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES.
• BOTH THE PERIODIC SERVICE SCHEDULE AND PERIODIC LUBRICATION SCHEDULE MUST
BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION.
PERIODIC SERVICE SCHEDULE
Monthly Service by Owner
or Trained Technician
Semiannual Service by
Trained Technician Only
(Every 50 hours of
operation)
Annual Service by
Trained Technician Only
(Every 100 hours of
operation)
Two-year Service by
Trained Technician Only
(Every 200 hours of
operation)
WARNING
• IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT
OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY
REPAIRS COULD RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR
DEATH.
30 2001 Transportation Gasoline Vehicle Owner's Manual
Engine
Tires
General Vehicle
Battery
Front Wheel Alignment and Camber
Electrical wiring and connections
Brake System
Engine
Engine Air Intake System
General Vehicle
Fuel Filters
Periodic Service Schedule
Check engine oil level; Change as required. See
Lubrication Schedule, page 31. Dispose of used oil
properly.
Check engine cooling air intake; clean as necessary.
Visually inspect unshrouded area around engine
exhaust for grass and debris and clean as necessary.
Check air pressure and adjust as necessary. See
Capacities Chart on page 32.
Wash engine compartment and underside of vehicle.
Do not wash engine when hot. Dispose of waste
water properly.
Clean terminals and wash dirt from casing; Check
electrolyte level. See page 34.
Check and adjust as required. See Transportation
Maintenance & Service Manual, Section 7.
Check for tightness and damage.
Check brake shoes; replace if necessary.
Lubricate brake slides per Lubrication Schedule.
Check brake cables for damage; replace as required.
Check for leaks around gaskets, fill plugs, etc.
Inspect, clean and regap spark plug; replace if necessary.
Check air filter element; clean or replace if necessary.
Dispose of used filter element properly.
Check clamps for tightness; check hose for cracks.
Check for loose hardware and tighten as required.
Replace. Dispose of used filters properly.