Related Manuals for Club Car Carryall 472 2005
Summary of Contents for Club Car Carryall 472 2005
- Page 1 2005 Carryall 272 and 472 Vehicles Gasoline Owner’s Manual Carryall 272 Carryall 472 business...
- Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.
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Page 5: Table Of Contents
Vehicle Specifications ..............® Club Car Limited Two Year Warranty for 2005 Transportation and Utility Vehicles .... -
Page 6: Vehicle Feature Identification
Vehicle Feature Identification CARRYALL 272 WARNING OPERATING INSTRUCTIONS REDUCED STEERING CONTROL MAY CAUSE • Read owner's manual and safety warnings located on dash panel prior to driving. SERIOUS INJURY OR DEATH • Study and understand controls. Disengage differential lock on TO START ENGINE paved surfaces. - Page 7 Vehicle Feature Identification CARRYALL 272 GASOLINE WARNING DECAL WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. BED LATCH • TURN FUEL VALVE ( ) ON DURING OPERATION.
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Page 8: Light Switch
Vehicle Feature Identification CARRYALL 472 WARNING OPERATING INSTRUCTIONS REDUCED STEERING CONTROL MAY CAUSE • Read owner's manual and safety warnings located on dash panel prior to driving. SERIOUS INJURY OR DEATH • Study and understand controls. Disengage differential lock on TO START ENGINE paved surfaces. - Page 9 Vehicle Feature Identification CARRYALL 472 BED LATCH WARNING DECAL GASOLINE WARNING DECAL WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. ROTATING PARTS AND •...
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Page 10: Practice Safety
Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 11: Safety Details
If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car dealer. ∆... -
Page 12: General Warnings
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location. -
Page 13: General Information
If any of these differ between vehicles, it will be noted for that specific procedure. MODEL IDENTIFICATION The serial number of your Club Car vehicle is printed on a bar code decal mounted on the frame directly above the accelerator pedal (Example: QG0501-583947) (Figure 2) . There is also a second serial number decal mounted on the front body frame behind the instrument panel. -
Page 14: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10. ∆ WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the governor. Doing so will void the warranty, as well as damage the engine and other components, and could result in property damage, personal injury, or death due to unsafe speeds. - Page 15 The engine must be at idle before shifting the Forward/Reverse handle. See WARNING and CAUTION on page 12. Club Car vehicles operate at a reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
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Page 16: Park Brake
Controls and Indicators Figure 5 Accelerator and Brake Pedals Figure 6 Brake Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5) . To slow or stop the vehicle, press the brake pedal (Figure 6). -
Page 17: Differential Lock
Controls and Indicators DIFFERENTIAL LOCK The differential lock is used to provide better traction at the rear wheels when necessary. Engaging the differ- ential lock will transfer power to both rear wheels simultaneously (Figure 8). ∆ WARNING • With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle. -
Page 18: Seat Latch And Adjustment
Seat Latch and Adjustment FUEL GAUGE/HOUR METER A fuel gauge and hour meter are housed together at the lower left corner of the instrument panel. The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor the fuel level in the vehicle. -
Page 19: Pre-Operation And Daily Safety Checklist
Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. -
Page 20: Driving Instructions
(12.7 mm) upward. • General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor- mance. Have a Club Car dealer or a trained technician investigate anything unusual. DRIVING INSTRUCTIONS ∆... -
Page 21: Starting The Vehicle
Driving Instructions • To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for adverse driving conditions such as wet grass or rough terrain. • Do not use the vehicle on public roads. It is neither designed nor intended for street use and should not be licensed for use on public roads. -
Page 22: Bed Latch And Prop Rod
Bed Latch and Prop Rod ∆ WARNING • Driving through water may affect the brakes. After driving through water, check effectiveness of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the normal rate, continue to press the brake pedal until the brakes dry out and normal performance returns. - Page 23 Bed Latch and Prop Rod Figure 10 Bed Latch – Carryall 272 Figure 11 Prop Rod – Carryall 272 ∆ DANGER • Use caution when working under bed. Be sure prop rod is secure. Otherwise the bed will fall, resulting in severe personal injury or death. ∆...
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Page 24: Front Shock Absorbers
Front Shock Absorbers FRONT SHOCK ABSORBERS The vehicle arrives from the factory with the front coil-over shocks pre-adjusted for optimum vehicle performance. We do not recommend adjusting the shock absorbers unless the vehicle will be equipped with a cab enclosure. In that event, please refer to the cab installation instructions for the shock absorber adjustment procedure. -
Page 25: Towing With The Vehicle
• For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Never tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. -
Page 26: Storage
Storage STORAGE See General Warnings on page 10. ∆ DANGER • Do not attempt to drain gasoline when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. •... -
Page 27: Returning The Stored Vehicle To Service
Storage 6.4. Disconnect fuel vent line from fuel tank vent nipple. 6.5. Plug the fuel tank vent nipple so that it is air tight. We recommend using a slip-on vinyl cap. CLOSED (OFF) POSITION (SELECTOR IS ALIGNED WITH OFF MARKINGS ON THE SIDES OF VALVE) VIEWED FROM SELECTOR SIDE OF VALVE... - Page 28 Storage • Carryall 272: 2.1. Tilt the bed and ensure that the prop rod is properly engaged. See WARNING “For vehicles with cargo beds...” on page 10. • Carryall 472: 2.2. Remove the rear bench seat. 2.3. Raise the cargo bed. 3.
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Page 29: Maintenance
Any vehicle not functioning correctly should not be used until it is repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car dealer for repairs, semiannual and annual periodic service. ∆... -
Page 30: Periodic Service Schedule
Periodic Service Schedule PERIODIC SERVICE SCHEDULE See General Warnings on page 10. ∆ WARNING • Service, repairs, and adjustments must be made per instructions in the appropriate maintenance and service manual. NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, these preventive maintenance procedures should be performed more often than recommended in the Periodic Ser- vice and Lubrication Schedules. - Page 31 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change as or trained technician required. See Periodic Lubrication Schedule on page 30. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary.
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Page 32: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Accelerator push rod pivots, Dry Moly Lube (CCI P/N 1012151) operation, whichever mounts, and shifter cable pivots... -
Page 33: Master Cylinder
Master Cylinder MASTER CYLINDER Full Level Safe Level Level Figure 18 Brake Fluid Reservoir The master cylinder is located under the passenger seat toward the center of the vehicle (Figure 18). Raise or remove the seat to check the brake fluid level. When checking the brake fluid, also inspect the following: •... - Page 34 Engine Oil 3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). full level safe level Level Level level Full Level Safe Level...
- Page 35 filter before attaching it to the oil filter port (Figure 24). Install a new oil filter (CCI P/N 1016467) onto the engine oil filter port. See following NOTE. NOTE: Use only Club Car oil filters (CCI P/N 1016467) designed for this engine.. 2005 Carryall 272/ Carryall 472 Gasoline Vehicle Owner’s Manual...
- Page 36 Engine Oil USED OIL FILTER Compress down. OIL DRIP GUARD DRAIN PAN SNUBBER BRACKET SNUBBER Figure 22 Compress Snubber Downward Figure 23 Remove Engine Oil Filter Figure 24 Coat Rubber Seal Figure 25 Add Engine Oil 13. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten. 14.
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Page 37: Fueling Instructions
Fueling Instructions 17. With the Forward/Reverse handle in the NEUTRAL position, start and run the engine for a few minutes. Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks. If leaks appear, begin with step 1 and repeat the appropriate step for either or both items to correct the problem. -
Page 38: Battery
Battery 1. Remove the passenger seat. 2. Remove fuel cap and fill tank with fresh unleaded gasoline only. See preceding DANGER and CAU- TION. NOTE: Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Vehicles to be stored for extended periods should be prepared for storage as instructed. See Preparing the Vehicle for Extended Storage on page 24. - Page 39 WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 29). Electrolyte level should be checked semiannually. 1. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position.
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Page 40: Cleaning The Vehicle
fine grade (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure. -
Page 41: Subsequent Owner Registration
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. -
Page 42: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS CARRYALL 272 CARRYALL 472 POWER SOURCE Engine: 4-cycle OHV, 400 cc, 13 hp rated, single-cylinder, air-cooled, with pressure lubrica- • • tion system Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and impulse fuel •... -
Page 43: Specifications
SPECIFICATIONS CARRYALL 272 CARRYALL 472 DIMENSIONS/WEIGHT, Continued Seat height 35 in. (89 cm) Load bed height 31.1 in. (79 cm) 48.8 x 49.8 x 9.3 in. 37.6 x 45.1 x 9.3 in. Load bed size (box bed inside dimensions) (121.9 x 126.4 x 24 cm) (96 x 115 x 23 cm) (13.0 cubic feet) (9.13 cubic feet) -
Page 44: Club Car ® Limited Two Year Warranty For 2005 Transportation And Utility Vehicles
Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components. - Page 45 This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. 8. INFORMATION: For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia 30917- 4658, U.S.A., 706-863-3000.
- Page 46 • Magneto or electronic ignition system system is used to eliminate blow-by gases. The System Warranty requires that you return your engine to an authorized Club Car Dealer for blow-by gases are led to the breather chamber • Fuel filter element through the crankcase.
- Page 48 Publication Part Number 102680207 Edition Code 0704A00000 Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...
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