tousek TPS 20 Series Mounting And Installation Manual
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tousek TPS 20 Series Mounting And Installation Manual

Sliding gate operators
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Mounting and installation manual
Sliding gate operators TPS 20
TPS 20
TPS 20N
TPS 20 PRO

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Summary of Contents for tousek TPS 20 Series

  • Page 1 Mounting and installation manual Sliding gate operators TPS 20 TPS 20 TPS 20N TPS 20 PRO...

  • Page 2: Table Of Contents

    Dimensioned drawings TPS 20, TPS 20N, TPS 20 PRO..............42–44 This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior written permission.

  • Page 3: General Warning And Safety Details

    • The product is not suitable for installation in explosion-hazardous areas. • The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein. • Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for playing.

  • Page 4: Notes, General Characteristics, Function, Technical Data Tps 20 (N, Pro)

    Gear wheel Z15M4 Protection class IP44 Max. gate weight 2000kg Torque sensor Speed 14m/min Torque 45Nm Article no. 11110460 11110470 11110480 Increased starting torque 65Nm pluggable receiver • additional module für courtyard/control lamp • additional module for gate Optional equipment status • Traffic light control unit • radio transmission system TX 310 • inductive system TX 400i - 4 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 5: Technical Layout Tps 20, Tps 20N, Tps 20 Pro

    Installation Sliding gate operator TPS 20 General installation notes Before installing the Tousek TPS 20 sliding gate operator we recommend checking the following points: • Checking the gate structure: On a gate which travels on floor rails please check the bottom rollers and the upper guide rollers and make sure that there is no undue friction or jamming. On a cantilever gate please check if the gate can be moved out of its end-positions without undue effort.
  • Page 6 Gates on sloping tracks (i.e. gates which follow an inclined, non-horizontal, travel path) must not be automated without additional safety devices (which make sure that the gate cannot start moving on its own from any gate position). - 6 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 7 Gates on sloping tracks (i.e. gates which follow an inclined, non-horizontal, travel path) must not be automated without additional safety devices (which make sure that the gate cannot start moving on its own from any gate position). - 7 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 8: Mounting

    (1b) Slotted holes (4x) for connection on the ground  Gear wheel Emergency release   Steel gear rack  Z15M4              - 8 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 9        135-175 Z15M4                      - 9 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 10       Z15M4                        - 10 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 11: Mounting Of The Gear Rack

    • With a gate weight of >1000 kg we recommend using racks in a wider version. 2.3 Dismantling The dismantling of motor is made the other way around of mounting. Before dismantling please plug off power supply of motor ! - 11 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 12: Control Unit, Overview Tps 20, Tps 20N

    The grounding is made at (see page 30 for connection) the grounding screw of (ZM) Connection slot for optional module the operator housing (see page 26) (e.g. TPS 20) ! Primary fuse T 6,3A Transformer - 12 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 13: Warnings - Connection Works

    10 11 58 59 50 51 50 52 50 55 50 56 p r e - w i r e d • During connection, adjustment and maintenance works please take care, that the electronic circuit board won´t be damaged by moisture (rain). - 13 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 14: 3.2 Control Box Tps 20 Pro

    (ISD) Socket for induction loop detector (see p. 29) (REL) Decoupling relay connections have to be done at this block, Main switch which is internally connected with the control (SD) 230V Schuko socket board ST. (X1) Terminal block - 14 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 15: Clamp/Terminal Assignment Tps 20 Pro

    MCE: main safety sensing edge permanent open decoupled (see page 29) IMPULSE switch decoupled (see page 29) pedestrian switch CLOSE switch IMPULSE switch STOP switch • During connection, adjustment and maintenance works please take care, that the electronic circuit board won´t be damaged by moisture (rain). - 15 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 16: Adjustments - Overview, Programming Keys, Program Menu, Basic Settings

    • For advanced settings/programming please choose the menu point “menu (control)”. MENU CONTROL • For futher programming you will reach immediatly the MENU (CONTROL) (Basis settings are skipped) • The menu control includes all kinds of settings. The different menu points are indicated as follows:  = selectable settings  = factory settings  = status display shows the menu points which are in the “ BASIC SETTINGS” - 16 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 17: Structure Of The Menu

    The menu points courtyard lamp and control lamp will only appear on display if in menu „Additional module“ courtyard lamp/control lamp is selected.  ENTER integrated control board for sliders TPS 20, -20N, -20PRO - 17 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 18: 3.5 Connections And Adjustments

    As impulse emitters pushbuttons or key switches as well as external radio receivers with potential free make contacts can be used. Pedestrian function (terminals: 30/34) Buttons/switches  Partial opening: The contact at terminals 30/34 will be used as pedestrian button.  Impulse OPEN: The contact at terminals 30/34 works as a second impulse button with the fixed adjustment „OPEN“. - 18 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 19: Pedestrian Button (Terminals 30/34)

     active: In case of malfunction of the safety devices, the gate can be opened with reduced speed in DEAD MAN mode by means of the impulse button, and it can be closed by means of the CLOSE button. By pressing the respective button for 5s, you enter the emergency mode. The door will keep moving as long as the button well be pressed. In traffic light mode or if the impulse button is set to „DEAD-MAN“ the the emergency mode is not active. - 19 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 20: Safety

     during closing stop then close: an interruption of the photocell during closing makes the motor stop as long as the photocell stays interrupted. After release of the photocell, the gate closes. - 20 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 21: Phc-Selftest

    1 2 3 4 5 1 2 3 4 5 12/24V 12/24V 1 2 3 4 5 Important • as the LS 45/2 has no SYNC-function, both photocell transmitters and receivers must be mounted on dif- ferent sides! receiver 2 transmitter 2 - 21 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 22: Safety Edges

    50/52  not active  active Side edge 2 CLOSE CLOSE 50/55  not active  active  not active Side edge 3 OPEN OPEN 50/56 radio edge TX  TX 400  - 22 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 23: Main Clos. Edge (Terminals 50/51)

    • Connection and detailed information of radio transmission system TX 310 see according manual.. Inductive system TX 400i • Connection and detailed information of inductive system TX 400i see according manual.. - 23 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 24: Motor

    This adjustment is ONLY adopted in CLOSED-position. right opening Operating mode Operating mode  Impulse mode: Impulse through impulse switch/button or CLOSE-button to start closing of gate.  Automatic mode, pause time 1-255s adjustable [increment 5]: gate closes automatically after the adjusted pause time. - 24 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 25: Partial Opening

    (courtyard-/control l hence gate status 1 or 2). Traffic light Operating mode  not active  active: Traffic light function active • With the optional traffic light control unit, that has to be connected to the bus terminals (B): term: 88, 89 (see picture at page 34), you can implement a traffic light operation mode. • Note: The functions and settings relevant for the traffic light operation are displayed in the menu only after selecting “active” → see • Connection of the traffic light -> see instruction manual of the traffic light control unit - 25 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 26: Description Of Add. Modules Courtyard Lamp/Control Lamp Hence Gate Status Display

    ( K ) • Contact load: can be connected: 12 13 70 71 24Vd.c., max. 2W 24Va.c./d.c., max. 10W 90 91 92 93 - 26 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 27: Lights / Lamps

     blinks slowly / illuminates / blinks: The pilot lamp output is activated as follows: During opening the pilot lamp flashes slowly. During pause time, in opened position or when the gate stops it is illuminated. During the closing movement it flashes rapidly. If the gate is closed, the pilot lamp expires  Illuminates in open position: Pilot lamp is illuminated as soon as the gate has reached end position open. - 27 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 28: Diagnosis

    DAYS HOURS : MINUTES : SECONDS $$$$$$$$$$$$$$$$ T -00 00:00:00.0 $$$$$$$$$$$$$$$$ Event Type of event Status Sensor Diagnosis  Degree and signal strenght of rotation speed sensor is shown on display. - 28 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 29: 3.6 Other Connections Of Tps 20 Pro

    Induction loop detector (socket ISD) • On the 11-pin socket (ISD) an induction loop detector ISD5 can be plugged. The function of the detector is identical to the impulse switch. - 29 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 30: Connection Of Radio Receiver

    • The product is not suitable for installation in explosion-hazardous areas. • The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and which is described in these installation and operating instructions (especially children have to be instructed). The TOUSEK Ges.m.b.H. rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein.

  • Page 31: Initial Operation

    • The next programming adjustments are made in the main settings menu (see page 16, 17). Factory settings change ? YES $$$$$$$$$$$$$$$$ photocell $$$$$$$$$$$$$$$$ photocell $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ active confirm $$$$$$$$$$$$$$$$ photocell $$$$$$$$$$$$$$$$ not active - 31 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 32 ? YES $$$$$$$$$$$$$$$$ operating mode $$$$$$$$$$$$$$$$ operating mode $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ impulse mode $$$$$$$$$$$$$$$$ operating mode $$$$$$$$$$$$$$$$ auto. close 5s Time: 1–255s confirm $$$$$$$$$$$$$$$$ operating mode $$$$$$$$$$$$$$$$ aut. close 10s e.g. 10s - 32 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 33: Emergency Release In Case Of Power Failure (Note For The User)

    Remove the key afterwards. With next command the motor searches the open position (a new learning of end positions is not necessary). - 33 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 34: Optional Traffic Light Control Unit Sta 11

    • Connection slots for optional radio receiver and induction loop detector • Operator control board TPS 20 Traffic light control board STA 11 Bus Low Bus High General • To implement traffic light function the control unit STA 11 has to be connected with the operator control unit TPS 20 via bus system. Technical data Traffic light control board STA 11 in plastic housing IP 54 (210 x 310 x 125mm) 230Va.c., +6/-10%, 50Hz Power supply Relay load Red/Green traffic light 230V, max. 60W Article no. 12120370 induction loop detector ISD 6 (2-channels) • pluggable receiver Optional equipment - 34 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 35 Green dis- play changes to the counter side. When the stop button is triggered, the gate stops moving and only opens again with command by either side. - 35 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 36 230 lines (supply, motor, signal light) to relocate With TPS 20, -N, -PRO no limit switch is necessary: terminals 60/61 have to be wire bridged! 230V max. 60W TPS 20 Operator control unit - 36 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 37 TPS 20 Bus High Important • Max. cable length between automation and traffic Bus light control is 25m. STA 11 • Cable type e.g.: PVC control cable 2 x 1mm2 YSLY operator control unit or equivalent. Adjustments • The functions of the traffic light control is determined by the settings of the connected operator control board. These relate to the duration of the green phase and the clearance time, the traffic light at the closed door position (whether or continuous red) and the traffic light system (both sides / one side green). - 37 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 38 With the RS 433 version a connecting cable from the terminals of the receiver board to the inner impulse STA 11 button input of the control unit is required. • For programming of receiver please see manual for radio receiver. - 38 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 39 • Reset: average duration of the key press (> 2s), reset the detector, subsequent initialization of all channels. Insert the board of the induction loop detector on the slot (ISD) of the traffic light control unit STA 11. STA 11 - 39 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 40: Error Diagnosis

    Control relays are switching but no motor is in emergency release lock motor gearing gate movement (unlocked) - 40 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 41: Cable Plan

    - 41 - tousek / E_TPS-20_03 / 30. 08. 2016...

  • Page 42: Dimensioned Drawings Tps 20, Tps 20N, Tps 20 Pro

    11.1 Dimensional Drawing TPS 20 • Dmensions in mm Z15M4 We reserve the right to change dimensions and technical specifications without prior notice. - 42 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 43 11.2 Dimensional Drawing TPS 20N • Dmensions in mm 135-175 Z15M4 Freimaßtolleranz DIN ISO 2768m Name Datum Gez.: Rev. Gepr.: We reserve the right to change dimensions and technical specifications without prior notice. - 43 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 44                   - 44 - tousek / E_TPS-20_03 / 30. 08. 2016            ...
  • Page 45 - 45 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 46 - 46 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 47 The incomplete machine cannot be put into service, until it Motor number (Type plate): is determined that the machine, into which the incomplete machine has to be inserted, complies with the the Machine Other components: Directive 2006/42/EC. Eduard Tousek, CEO Vienna, 01. 01. 2013 - 47 - tousek / E_TPS-20_03 / 30. 08. 2016...
  • Page 48 Tel. +49/ 8654/ 77 66-0 Fax +49/ 8654/ 57 196 info@tousek.de Tousek GmbH Switzerland CH-6275 Ballwil Bahnhofstraße 14 Tel. +41/ 0/ 41 448 2965 Fax +41/ 0/ 41 448 2966 info@tousek.ch Tousek Benelux NV BE-3930 Hamont - Achel Buitenheide 2A/ 1 Tel. +32/ 11/ 91 61 60 Fax +32/ 11/ 96 87 05 info@tousek.nl your service partner: Tousek Sp. z o.o. Poland PL 43-190 Mikołów (k/Katowic) Gliwicka 67 Tel. +48/ 32/ 738 53 65 Fax +48/ 32/ 738 53 66 info@tousek.pl Tousek s.r.o. Czech Republic CZ-130 00 Praha 3 Jagellonská 9 Tel. +420/ 2/ 2209 0980 Fax +420/ 2/ 2209 0989 info@tousek.cz tousek We reserve the right to change dimensions and/or technical specifications with- E_TPS-20_03 out prior notice. Claims resulting from misprints or errors cannot be accepted.

This manual is also suitable for:

Tps 20Tps 20nTps 20 pro

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