tousek REX Force Mounting And Operating Manual
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tousek REX Force Mounting And Operating Manual

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Mounting and operating manual
Swing gate operator REX Force

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  • Page 1 Mounting and operating manual Swing gate operator REX Force...

  • Page 2: Table Of Contents

    Maintenance plan ............................50 This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

  • Page 3: General Warning And Safety Notes

    • The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in force during the installation and operation. • The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and which is described in these instal- lation and operating instructions.

  • Page 4: Notes, General Characteristics, Function, Technical Data, Warning Notes

    This must be necessarily taken into account when planning and constructing the gate. The external limit stops and the mechanical construction have to be dimensioned accordingly! - 4 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 5: Montage

    General installation instructions • The operator REX force is equipped with internal limit stops which are used to set the end positions OPEN and CLOSE. These can be used for gates up to a max. wing width of 6m and a max. gate weight of 700kg.
  • Page 6 Furthermore the connecting cables are led into the operator via the openings of the motor console to the integrated control board (12). View from below View from above - 6 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 7 Gate arm REX Force (4) with screwable gate console (5) • Measurements in mm 1182 1000 Gate arm (4a) 2x ball-link M16 Gate console (5a) Hexagon head bolt M16 (5b) Nut M16 SW 24 SW 24 For special door situations please indicate the door dimensions (plan) to determine the mounting position and the length of the door arm.
  • Page 8 DANGER: The possible high gate weight or high speed can cause a very high View from below kinetic energy. The mechanical door construction and external limit stops for the gate must be dimensioned accordingly! Left Right INSIDE - 8 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 9 Neither the gate nor the motor arm may be restriced in the movement. Also provide the necessary sppace for safety edges. These are used to safeguard danger spots and must be planned in such way that they can not be triggered by the gate or the motor arm. - 9 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 10 Neither the gate nor the motor arm may be restriced in the movement. Also provide the necessary sppace for safety edges. These are used to safeguard danger spots and must be planned in such way that they can not be triggered by the gate or the motor arm. - 10 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 11 Neither the gate nor the motor arm may be restriced in the movement. Also provide the necessary sppace for safety edges. These are used to safeguard danger spots and must be planned in such way that they can not be triggered by the gate or the motor arm. - 11 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 12 • To lock the operator again return the lever to its original position. After locking and removing the key return the lock cover. emergency release emergency release emergency release emergency release - 12 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 13: Control

    - Should the DC-Bus-condensers not fully discharge please contact manufacturer. Do not try to repair yourself. • Mount all covers and before switching on the supply or before starting and stopping the converter. - 13 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 14 (STS) incl. frequency converter (FU). IMPORTANT ! The factory setting of the frequency converter (FU) must not be changed! In case of changes the warranty will be automatically not longer valid ! - 14 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 15 (Z2) Terminal blocks ST REX smart Connector for sensor (TSI) TSI connector (optional service interface) (T2) Transformer (F2) Fuse 2A T LED: lights up when connected to ST REX (JF) Jumper: defines LEFT / RIGHT gate leaf - 15 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 16 The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation! - 16 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 17 (FU) 28 29 For a second gate leaf a bus cable must connect the second ST REX smart motor control unit to the ST REX ! page 18  pre-wired - 17 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 18 • Remove the inner mantle at both ends without damaging • Make the connection ( see above / page 16, 17).  the screen (2a): approx. 5cm ca. 20–25cm ca. 5cm - 18 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 19: Programming, Menu Structure

    • The menu control includes all kinds of settings. The different menu points are indicated as follows:  = selectable settings  = factory settings  = status display shows the menu points which are in the “ BASIC SETTINGS” - 19 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 20 OFF, 0,1...5s [ increment 0,1 ]  = 2s  soft stop CLOSE OFF, 0,1...5s [ increment 0,1 ]  = 2s  ENTER control unit for operator REX Force - 20 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 21 Hinweis: Some changes in the functionality or operating logic are not accepted until the gate is closed and the word „Ready“ appears on the display. ENTER control unit for operator REX Force - 21 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 22: Connections And Adjustments

    (FE) is set out of order for reasons of safety. IMPORTANT: Do not start the commissioning process in dead man mode. If desired, select this mode only after commissioning. - 22 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 23 The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation! - 23 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 24: Photocells

    An interruption of the photocell during the opening movement causes the motor to get stopped and remain stopped as long as the photocell is interrupted. After releasing the photocell, the gate opens. - 24 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 25 Back area photocell Tousek LS 26 transmitter receiver as safety device 12/24V 12/24V NC C NO Important • Jumper J of transmitter and receiver has to be adjusted in the same way. - 25 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 26: Safety Edges

    Inner + outer photocell Tousek LS 41 / LS 180 Inner + outer photocell Tousek LS 41 / LS 180 as safety device as safety device with active SYNC-function OUTSIDE: transmitter 1 receiver 1 OUTSIDE: transmitter 1 receiver 1 SYNC...
  • Page 27 (2) right leaf (2) status: not triggered e.g. status: triggered $$$$$$$$$$$$$$$$ LL1 LL2 RL1 RL2 status: contact strip not connected $$$$$$$$$$$$$$$$ or defect status: contact strip deactivated in menu - 27 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 28: Left Leaf

     OFF, 0,1–5s adjustable [increment 0,1]: determines soft stop time in closing direction. Attention With speed adjustment the valid safety regulations and standards have to be strictly followed (Kinetische Energie) ! - 28 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 29: Operating Mode

    10s (terminals Z1: 10/11) Operating mode  not active  active: lighting output (terminals Z1: 10/11) is active, e.g. for lighting of the gate for the duration of the movement + 10 seconds. - 29 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 30: Light / Lamps

     red light OFF: red traffic light does not illuminate in closed position.  permanent RED: red traffic light illuminates also in closed position. traffic light logic Light / lamps  green on both sides: both traffic lights illuminate GREEN in open position, regardless of which side has been given the green request.  green on one side: only the traffic light illuminates GREEN in open position, from the side from where the green request has been requested. - 30 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 31: Peripherals

    0 = signal contact open, 1= signal contact closed Only if an additional module is installed you can carry out one of these adjustments (courtyard-/control hence gate status 1 or 2). - 31 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 32 SAFELOCK-control unit with 1 motor print: suitable for 2 dropbolts suitable for 1 dropbolt connection motor print 1: with „X“-terminal block connection motor print: with „X“-terminal block connection motor print 2: with „Y“-terminal block - 32 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 33 Y/+ Y/- Y/3 Y/4 Y/5 „Y“-block pre-wired 3 4 4 3 1 – L N Trafo2 Trafo2 primary second. motor connection Limit switch closed, if the bolt is retracted DROPBOLT 2 - 33 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 34 24Vd.c., max. 2W Gate in OPEN-Position Gate in CLOSE-Position Gate opens or closes Gate stopped or fault (Gate not in end position) Gate in OPEN-position signal contact: 0 = open, 1= closed - 34 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 35: Diagnosis

    Time since the last event: hence the end is shown DAYS HOURS : MINUTES : SECONDS $$$$$$$$$$$$$$$$ T -00 00:00:00.0 $$$$$$$$$$$$$$$$ event Type of event status Sensor Diagnosis  shows the sensordata - 35 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 36: Connecting The Receiver

    • For range extension an external antenna FK433 or FK868 • For programming of receiver please see manual for can be connected. radio receiver. IMPORTANT: When using a radio receiver in traffic light mode, the receiver is not to plugged into the slot of the ST REX, but into the slot of the traffic light control! page 45  - 36 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 37: Putting Into Operation

    19).  factory settings change? YES $$$$$$$$$$$$$$$$ PHC inside $$$$$$$$$$$$$$$$ PHC inside inner photocell $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ active inner photocell confirm $$$$$$$$$$$$$$$$ PHC indside $$$$$$$$$$$$$$$$ not active PHC = photocell - 37 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 38 RL = right leaf change? YES $$$$$$$$$$$$$$$$ safety edge RL2 $$$$$$$$$$$$$$$$ safety edge RL2 $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ active right confirm $$$$$$$$$$$$$$$$ safety edge RL2 right $$$$$$$$$$$$$$$$ not active RL = right leaf - 38 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 39 $$$$$$$$$$$$$$$$ delay right leaf $$$$$$$$$$$$$$$$ opening delay change? YES $$$$$$$$$$$$$$$$ time delay right $$$$$$$$$$$$$$$$ time delay right $$$$$$$$$$$$$$$$ $$$$$$$$$$$$$$$$ time: 0–25s confirm $$$$$$$$$$$$$$$$ time delay right $$$$$$$$$$$$$$$$ e.g.10s - 39 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 40 - In the main menu only the drive of the actually existing gate wing remain activated, the other one must be deactivated! (in the main menu: left (right) leaf / motor / „motor OFF“) - 40 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 41: Optional Traffic Light Control Unit Sta 11

    Traffic light control board STA 11 in plastic housing IP 54 (210 x 310 x 125mm) Power supply 230Va.c., +6/-10%, 50Hz Relay load Red/Green traffic light 230V, max. 60W Article no. 12120370 Optional equipment induction loop detector ISD 6 (2-channels) • pluggable receiver - 41 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 42 Green display changes to the counter side. When the stop button is triggered, the gate stops moving and only opens again with command by either side. - 42 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 43 (rain). the 230 lines (supply, motor, signal light) to relocate With ST REX no limit switch is necessary: terminals 60/61 have to be wire bridged! 230V max. 60W ST REX - 43 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 44 These relate to the duration of the green phase and the clearance time, the traffic light at the closed door position (whether or continuous red) and the traffic light logic (both sides / one side green). - 44 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 45 STA 11 • For programming of receiver please see manual for radio receiver. STA 11 - 45 - tousek / EN_REX-Force_01 / 25. 03. 2020...
  • Page 46 • Reset: average duration of the key press (> 2s), reset the detector, subsequent initialization of all channels. Insert the board of the induction loop detector on the slot (ISD) of the traffic light control unit STA 11. STA 11 - 46 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 47: Troubleshooting Guide

    Duration command is present Check the commander teminals → Entry to control menu not possible (Impulse-, pedestrian button) see status display - 47 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 48: Cable Plan

    - 48 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 49: Dimensioned Drawing Operator Rex

    - 49 - tousek / EN_REX-Force_01 / 25. 03. 2020...

  • Page 50: Dimensioned Drawing Housing St Rex

    We reserve the right to change dimensions and technical specifications without prior notice. 11. Maintenance plan for operator REX Force Maintenance work may only be carried out by qualified specialist personnel. ATTENTION: Switch off the power before working on the operator! Depending on the intensity of use the following maintenance work must be carried out 1-4 times per year: •...
  • Page 51 The product: put by us into circulation, complies with the essential requi- rements of the Directives mentioned above. The validity Swing gate operator REX Force of this declaration will cease in case of any unauthorized modifications to the products. is developed, designed and manufactured in accordance...
  • Page 52 Buitenheide 2A/ 1 Tel. +32/ 11/ 91 61 60 your service partner: Fax +32/ 11/ 96 87 05 info@tousek.be Tousek Sp. z o.o. Poland PL 43-190 Mikołów (k/Katowic) Gliwicka 67 Tel. +48/ 32/ 738 53 65 Fax +48/ 32/ 738 53 66 info@tousek.pl...

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