Bomag BT 60/4 Operating Instructions, Maintenance Instructions
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Bomag BT 60/4 Operating Instructions, Maintenance Instructions

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Operating instructions
Maintenance instructions
Original operating instructions
BT 60/4 / BT 65/4
S/N 101 540 55 8443 > / S/N 101 540 59 .... / S/N 101 540 56 9199 > / S/N 101 540 60 ....
Vibratory Tamper
www.discount-equipment.com
Catalogue No.
01/2013
008 068 01

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Summary of Contents for Bomag BT 60/4

  • Page 1 Operating instructions Maintenance instructions Original operating instructions BT 60/4 / BT 65/4 S/N 101 540 55 8443 > / S/N 101 540 59 ../ S/N 101 540 56 9199 > / S/N 101 540 60 ..Vibratory Tamper www.discount-equipment.com Catalogue No.
  • Page 2 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...
  • Page 4 Compliance with the maintenance instructions will Your BOMAG dealer will also supply you with in- formation about the correct use of our machines in enhance the reliability of the machine on con- soil and asphalt construction.
  • Page 5 During commissioning our organisation will in- struct you in the operation and maintenance of the machine. Please observe strictly the safety regulations and all notes on risks and dangers! Fig. 2 Fig. 3 BOMAG BT 60/4, BT 65/4...

  • Page 6: Table Of Contents

    6.12 Check, adjust the valve clearance 6.13 Changing the fuel filter 6.14 Cleaning the fuel screen 6.15 Check, adjust the engine speed 6.16 Replacing the starter rope 6.17 Oil change in tamper foot As required BT 60/4, BT 65/4 BOMAG...
  • Page 7 Table of Contents 6.18 Check, clean the air filter, replace if necessary Trouble shooting General notes Engine problems Disposal Final shut-down of machine BOMAG BT 60/4, BT 65/4...

  • Page 8: Technical Data

    2 Technical Data BT 60/4, BT 65/4 BOMAG...
  • Page 9 Max. areal output (depending on soil) 336 m 3616 ft Drive Engine manufacturer Honda Honda Type GX 100 GX 100 Cooling Number of cylinders Displacement 98 cm 98 ccm Rated power ISO 9249 2.3 KW 3.1 hp BOMAG BT 60/4, BT 65/4...
  • Page 10 Impact force 13.5 kN 3035 lbf Filling capacities Fuel (gasoline) 3.0 l 0.80 gal us Oil in tamper foot 0.75 l 0.20 gal us Engine oil 0.3 l 0.08 gal us Note Subject to technical alterations. BT 60/4, BT 65/4 BOMAG...
  • Page 11 Max. areal output (depending on soil) 336 m 3616 ft Drive Engine manufacturer Honda Honda Type GX 100 GX 100 Cooling Number of cylinders Displacement 98 cm 98 ccm Rated power ISO 9249 2.3 KW 3.1 hp BOMAG BT 60/4, BT 65/4...
  • Page 12 Impact force 16.2 kN 3642 lbf Filling capacities Fuel (gasoline) 3.0 l 0.80 gal us Oil in tamper foot 1.0 l 0.26 gal us Engine oil 0.3 l 0.08 gal us Note Subject to technical alterations. BT 60/4, BT 65/4 BOMAG...
  • Page 13 ISO 5349 and EN 500 BT 65/4 a = 8.6 m/s on crushed rock determined acc. to ISO 5349 and EN 500 Caution Observe the daily vibration load (Industrial safety acc. to 2002/44/EEC). BOMAG BT 60/4, BT 65/4...

  • Page 14: Safety Regulations

    3 Safety regulations BT 60/4, BT 65/4 BOMAG...
  • Page 15 General Any danger caused by intended use is the sole re- sponsibility of the customer or driver/operator, the This BOMAG machine has been built in com- manufacturer cannot be made liable. pliance with the latest technical standard and Examples for unintended use are:...
  • Page 16 Before starting Paragraphs marked like this highlight possible Become acquainted with the equipment, the con- dangers for machines or parts of the machine. trol elements, the working principle of the machine and the working area. BT 60/4, BT 65/4 BOMAG...
  • Page 17 Stand the machine on ground as level as possible. Catch running out fuel, do not let it seep into the Before leaving the machine: ground and dispose off environmentally. Secure the machine against tipping over. BOMAG BT 60/4, BT 65/4...
  • Page 18 Do not mix the nozzle in the carburettor up by mistake. Adjust the idling speed regulator screw exact- Do not damage the blower wheel when work- ing on the magnetic ignition. Always replace self locking nuts. BT 60/4, BT 65/4 BOMAG...
  • Page 19 Fig. 6 Stickers and decals Brief operating instructions Information sticker - Guaranteed sound capac- ity level Information sticker - Lifting point Information sticker - Lashing point Instruction sticker - Wear ear defenders Warning sticker - Spring BOMAG BT 60/4, BT 65/4...

  • Page 20: Indicators And Controls

    4 Indicators and Controls BT 60/4, BT 65/4 BOMAG...

  • Page 21: General Notes

    No. 5 = Engine oil level warning lamp Caution If the oil level warning lamp (5) (Fig. 8) lights up when starting the engine, the oil level must be corrected, as otherwise the engine cannot be started. BOMAG BT 60/4, BT 65/4...
  • Page 22 2 hours to remind you that the initial service is due. Then after 100 operating hours "SVC" flashes again for about 2 hours again to remind you that service is due. The "SVC" indication cannot be reset. Optional equipment BT 60/4, BT 65/4 BOMAG...

  • Page 23: Operation

    5 Operation BT 60/4, BT 65/4 BOMAG...

  • Page 24: General

    Note For a description of the following tasks refer to the chapter "Daily maintenance". Engine oil level, top up if necessary Fuel level, top up if necessary. BOMAG BT 60/4, BT 65/4...

  • Page 25: Adjusting The Steering Bow

    Loosen the screws (1) on both sides Loosen the screws (4) on both sides and pull them out. Set the steering bow to the desired height. Tighten screws (1) and (4) on both sides. Fig. 12 Open the fuel cock(Fig. 12). BT 60/4, BT 65/4 BOMAG...
  • Page 26 Do not let the starter handle hit back, but guide it back. Guide the starter handle back to initial position by hand. If the engine does not start during the first at- tempt, repeat the starting process. BOMAG BT 60/4, BT 65/4...
  • Page 27 Dry the spark plug with a clean cloth or blow it dry with compressed air. If necessary clean with a wire brush. Screw the spark plug back in and plug the spark plug socket back on. BT 60/4, BT 65/4 BOMAG...

  • Page 28: Work/Operation

    Watch out for unusual noises and develop- ment of smoke. Perform trouble shooting and have the fault corrected. Fig. 20 Set the throttle lever (Fig. 20) to position "MAX". The machine works with highest frequency. BOMAG BT 60/4, BT 65/4...
  • Page 29 = slowly forward (Fig. 22) Fig. 24 Always shift the throttle lever to position "MIN" for short work breaks (Fig. 24). Note This prevents premature wear of the centrifugal clutch and enhances the fuel economy. BT 60/4, BT 65/4 BOMAG...

  • Page 30: Shutting Down The Engine

    Fig. 26 Press the engine shut-down button (Fig. 26). Danger Danger of burning! Immediately after shutting down the engine is still hot, do not touch the exhaust. Park the machine so that it cannot turn over. BOMAG BT 60/4, BT 65/4...

  • Page 31: Changing The Tamper Foot Plate

    Do not lift or lower the machine jerkily. When changing the tamper foot to a different width The tension must always be effective in verti- use only genuine BOMAG parts. cal direction. After changing the tamper foot check the engine The machine must not swing about when be- speed, adjust it if necessary.
  • Page 32 Lash the tamper down to the transport vehicle, so that it is secured against rolling, sliding and turning over. 540255 Fig. 31 For loading the machine attach the lifting gear only to the lifting eye provided for this purpose (Fig. 31). BOMAG BT 60/4, BT 65/4...

  • Page 33: Maintenance

    6 Maintenance BT 60/4, BT 65/4 BOMAG...

  • Page 34: General Notes On Maintenance

    When storing for longer than 3 months: Directly after buying fresh fuel add the correct amount of fuel stabilizer to the fuel (follow the instructions of the manufacturer). BOMAG BT 60/4, BT 65/4...

  • Page 35: Fuels And Lubricants

    The follow- ing oil change intervals apply also when using mul- ti-purpose oils. Change intervals The longest permissible time the lubrication oil should remain in an engine is 1/2 year or 100 op- erating hours. BT 60/4, BT 65/4 BOMAG...

  • Page 36: Table Of Fuels And Lubricants

    (+10°C to +30°C) (+50 °F to +86°F) - Fuel Gasoline (unleaded) 3.0 l (0.80 USgal) Padfoot SAE 75W-90, API GL-5 BT60/4: (BOMAG 009 925 05; 20 l) 0.75 l (0.20 USgal) BT65/4: 1.0 l (0.26 USgal) BOMAG BT 60/4, BT 65/4...

  • Page 37: Running-In Instructions

    Check the idel speed and the max. speed of the engine, adjust if necessary. Check engine and machine for leaks. Retighten the fastening screws on air filter ex- haust, fuel tank and other attachments. Retighten the bolted connections on the ma- chine. BT 60/4, BT 65/4 BOMAG...

  • Page 38: Maintenance Table

    6.16 Replacing the starter rope 6.17 Oil change in tamper foot 6.18 Check, clean the air filter, replace if neces- in case of a drop in the max. en- sary gine speed replace at least 1 x year BOMAG BT 60/4, BT 65/4...

  • Page 39: Maintenance Every Day

    If the oil level is near or below the bottom limit mark on the dipstick, fill in recommended oil up to the top dipstick mark (bottom edge of oil fill- er neck). Do not overfill. BT 60/4, BT 65/4 BOMAG...

  • Page 40: Check The Fuel Level

    For quality and quantity of fuel refer to the "ta- ble of fuels and lubricants". Environment Catch running out fuel, do not let it seep into the ground. Fig. 35 Set the fuel valve (Fig. 35) to "STOP" position (closed). BOMAG BT 60/4, BT 65/4...

  • Page 41: Maintenance Every Month

    Unscrew the oil drain plug , let the old oil run out and catch it. Clean the drain plug and screw it back in with a new seal ring. Fill in fresh engine oil through the oil filler opening . BT 60/4, BT 65/4 BOMAG...

  • Page 42: Cleaning, Checking The Spark Plug, Replacing If Necessary

    Press the spark plug socket back on. 541056 Fig. 39 Pull off the spark plug socket (1) (Fig. 39). Unscrew the spark plug using a 5/8 inch spark plug spanner. BOMAG BT 60/4, BT 65/4...

  • Page 43: Check The Tamper Foot

    Clean the sight glass (Fig. 41). Check the oil level. The oil must be visible in the inspection glass, top up if necessary. Check the concertina wall Fig. 42 Check concertina wall for condition, damage and tight fit. BT 60/4, BT 65/4 BOMAG...

  • Page 44: Maintenance Every Year

    Do not mix up the fastening screws for the re- coil starter by mistake! Unscrew the fastening screws (1), (4) and (6) (Fig. 47) and take off the recoil starter. Fig. 45 Unscrew the fastening screws for the cylinder head cover (Fig. 45). BT 60/4, BT 65/4 BOMAG...
  • Page 45 Retighten the locking nut with a tightening torque of 7.5 Nm (5.5 ft.lbs). Mount the recoil starter to the engine housing: Attach the screw M6x12 (1) (Fig. 51) with washer (2) and clamp (3) to the recoil starter. BOMAG BT 60/4, BT 65/4...

  • Page 46: Changing The Fuel Filter

    Dispose of the used fuel filter environmentally. Reassemble the upper engine cover (Fig. 52). Caution Wait another 20 minutes before starting the en- gine. Fig. 53 Set the fuel valve (Fig. 53) to "STOP" position (closed). BT 60/4, BT 65/4 BOMAG...

  • Page 47: Cleaning The Fuel Screen

    Any fuel must be caught and disposed of in an direction (arrow). environmentally friendly manner. Fasten clamps and hose clips. Fig. 55 Disconnect fuel hose (Fig. 55) from fuel cock. Open the fuel cock, drain off fuel. BOMAG BT 60/4, BT 65/4...

  • Page 48: Check, Adjust The Engine Speed

    Before checking the engine speeds you should change the air filter and check the engine oil level. Start the engine. Note Run the tamper on ground that can be compacted. Run the engine for approx. 15 minutes to warm up. BT 60/4, BT 65/4 BOMAG...
  • Page 49 After approx. 30 to 40 seconds read the idle speed from the existing engine rpm-meter (Fig. 58) or by using a conventional rpm-me- ter. Fig. 60 Remove the protection grid on the left hand side of the engine ((Fig. 60)). Optional equipment BOMAG BT 60/4, BT 65/4...

  • Page 50: Replacing The Starter Rope

    (Fig. 47) and take off the recoil starter. Note Adjust the throttle cable, if this should be neces- sary. Fig. 63 Pull the starter rope completely out by the starter handle (Fig. 63). BT 60/4, BT 65/4 BOMAG...
  • Page 51 Do not mix up the fastening screws for the re- coil starter by mistake! Mount the recoil starter to the engine housing: Attach the screw M6x12 (1) (Fig. 51) with washer (2) and clamp (3) to the recoil starter. BOMAG BT 60/4, BT 65/4...

  • Page 52: Oil Change In Tamper Foot

    Clean and unscrew the oil drain plug (Fig. 68), let the old oil run out and catch it. Check the seal on the drain plug, replace if necessary. Turn the drain plug in and tighten it. BT 60/4, BT 65/4 BOMAG...
  • Page 53 Screw the filler plug back in with a new seal ring. Fig. 70 Clean the inspection glass (Fig. 70) and check the oil level. The oil must be visible in the inspection glass, if necessary fill in oil accordingly. BOMAG BT 60/4, BT 65/4...

  • Page 54: As Required

    Make sure that no dirt falls into the air intake Fig. 73 channel. Remove the protection grid on the left hand side of the engine (Fig. 73). Danger Danger of injury! Always wear protective clothes (goggles, gloves) when working with compressed air. BT 60/4, BT 65/4 BOMAG...
  • Page 55 In case of dry fine dust blow out the air filter carefully from inside to outside with dry, clean compressed air (max. 2 bar (29 psi)) (Fig. 75). In case of extreme contamination or damage replace the air filter. BOMAG BT 60/4, BT 65/4...

  • Page 56: Trouble Shooting

    7 Trouble shooting BT 60/4, BT 65/4 BOMAG...

  • Page 57: General Notes

    If you cannot locate the cause of a fault or rectify it yourself by following the trouble shooting chart, you should contact our customer service depart- ment. BOMAG BT 60/4, BT 65/4...

  • Page 58: Engine Problems

    Have examined by a specialist Carburettor defective Have examined by a specialist Engine runs with high speed, Centrifugal clutch defective Replacing the centrifugal clutch but no vibration Mechanical defect Have repaired by our customer service BT 60/4, BT 65/4 BOMAG...

  • Page 59: Disposal

    8 Disposal BT 60/4, BT 65/4 BOMAG...

  • Page 60: Final Shut-Down Of Machine

    Empty the fuel tank. Drain lubrication oil from engine and tamper foot. Danger Danger of explosion! Parts that previously contained combustible fluids must not be cut with a cutting torch. BOMAG BT 60/4, BT 65/4...
  • Page 61 Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,...

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Bt 65/4

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